Decorative Coatings PVD the bright choice
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1 a parent company of Decorative Coatings PVD the bright choice kenosistec.com
2 a parent company of Why PVD Coating Best surface properties PVD is still one of the most effective method for modifying and improving surface features in terms of aesthetic appearance, mechanical properties and durability. PVD coatings are usually harder and more corrosion resistant than coatings applied by traditional electroplating process. They can resist to high temperatures and to abrasion stresses so that, generally, it is not necessary to apply a protective coating on top. Large variety of materials for many applications Possibility of depositing different kinds of coating materials: organic, inorganic, conductive, not conductive on a wide range of substrates and surfaces. Surface finishing is preserved. Application: automotive, flatware, taps, optics, fashion, general industry. Many layers and different techniques (PVD and PECVD) More than one technique can be used in the same production to get all the advantages offered from the merging of the best property of the coating. This allows to deposit every material on several kinds of substrates. Environmentally friendly Extremely ecofriendly especially compared to existing technologies. It is an excellent alternative to electroplating (galvanic) and painting techniques, known to be harmful for the environment. PVD is therefore replacing galvanic technology in many production processes. Kenosistec is looking forward to be the first-choice supplier for high performance coating equipment on a global scale, being committed to set new standards and to constantly provide and implement new ideas and solutions.
3 PVD Coating KSA Series V KSA Series with PVD and PECVD technologies Kenosistec has an extensive experience in designing and producing equipment for thin film vacuum deposition. PVD and PECVD are the innovative technologies for depositing materials to obtain better surface properties and surface modification. They represent a substantial improvement over conventional electroplating (galvanic) coatings and they are totally environmental friendly. 4 Kenosistec supplies "turnkey systems with the know-how needed to get the best throughput in their production process. Customer support and its production process optimization are our priority! 5 Series KSA 700 V KSA 1000 V KSA 1300 V A wide range of colors for a wide range of applications Maximum carousel dimensions ø750 mm h 900 mm ø850 mm h 1200 mm ø1130 mm h 1650 mm Max number of arc sources Max number of planar magnetron Max number of rotating magnetron Typical configuration 4 arc sources and 1 planar magnetron 6 arc sources and 1 planar magnetron 10 arc sources and 1 planar magnetron Heating power 7 kw 12 kw 15 kw General industry Taps Fittings Screws Aeronautics Carousel Single or double rotation Single or double rotation - exchangeable Single or double rotation - exchangeable Optionals Plasma Cleaning PECVD source (substituting planar magnetron or arc sources) Carousel Bias Downstream pressure control Scalable in height (up to twice the standard height) Polycold water trap and/or backstreaming trap Dual Zone cooling: hot and cold water Batch Reporting for Quality Assurance and system integration with customer production automation. Automotive Bicycles Motorcycles Household Lighting ** in addition to KSA series, Kenosistec can supply customized systems for in-line production, large area substrates and metallization. Optics Jewelry Fashion Cosmetics
4 PVD Coating KSA Series Technical features KSA Series V-See Software V-See is a user-friendly supervisor for controlling PLC and instruments network architecture. It is running on Windows Operative System. 6 The Main logic is based in the PLC; the equipment status is continuously monitored and each cycle data are stored in the PC memory. Recipes are built-in with a large number of sequential steps. They are easy to recall and intuitive to create and modify. Remote servicing is possible to assist our customers. 7 Deposition and Activation Sources Substrate holder Samples cleaning Heating Accessories KSA SERIES PVD Cylindrical Magnetron Sputtering & Cathodic Arc Evaporation sources PECVD Sources Carousel with double rotation for 3D samples to get coating uniformity Dedicated Power supply connected to the carousel for plasma cleaning Resistive elements - Infrared radiation A special trolley for a quick load / unload of the carousel Special shields optimized for quick maintenance For sputtering deposition, Kenosistec has developed planar and rotating cylindrical magnetrons that allow to increase the deposition material. V-See, Kenosistec software, is a real added value to our systems. It ensures high reliability and flexibility in the implementation of customer process. PLC - Programmable Logic Controller PLC In all our equipment we use Simatic S7-Series PLC (Programmable Logic Controller). Controllers with extensive system functions and high performance High-speed signal processing It ensures maximum performance
5 PVD Coating Hi.p.po. High Productive Powered Sputtering Cathode Kenosistec has invented, developed, produced and tested a new generation of sputtering cathodes. The so called «Target» (material to be deposited) has a cylindrical geometry. It is mounted on a magnetic array that is moving. In this way the target is consumed uniformly and almost entirely. Typical materials: Aluminium, Titanium, Chromium, Copper, Nickel, Silver. 8 9 Hi.P.Po. Cathode *Patent deposited for cathode and its applications, geometries and materials. Main Pros Carrousel Deposition rate >10 times higher than traditional planar cathodes. This makes Hi.P.Po. competitive against traditional metalization, more reproducible and tunable Energy consumption <1/3 compared to traditional sources Savings on target material >65%, 2/3 of material cost savings; for same amount of deposited thickness Equipment maintenance time reduction Routine target exchange will occur less frequently, typically one out of seven compared to standard technologies. Customized dimensions Tailored as a function of production Chamber Volume reduction about 40% Even with same carousel used in traditional batch coater with planar magnetron, it is possible to reduce chamber dimension, amount of surfaces and pumping time
6 PVD Coating Support for coating development A flexible coating system, dedicated to process set-up and samples production, is available at our site to meet customers requirements. Coating properties can be tested in environmental test chambers and measured in our laboratory or at our partners lab R&D Coating Lab Test and measurement Lab We have developed and manufactured a fully configurable equipment and installed it in our Laboratory. This equipment is designed so that different coating deposition techniques can be used at the same time: Sputtering with planar magnetrons, rotating magnetrons in single or dual configuration. DC, RF, MF according to process type (reactive or metal or insulating materials) PECVD Etching and Plasma cleaning Cathodic Arcs Heat treatment Hi.P.Po. source In order to verify the quality of our developed process we have in house a Lab equipped with: Profilometer Colorimeter Glossmeter Optical Microscope 4 Probes resistivity measurements Ball-cratering Corrosion chamber (ACS DCTC600 PN) The system is equipped with a carousel with double rotation so that 3D samples can be coated. Sample maximum dimension can be ø= 700 mm and h=800 mm. Our goal is to develop, together with our customers, processes tuned on their needs and their samples. The equipment represents a useful tool also for developing our own deposition sources.
7 a parent company of Angelantoni Group. Innovation to excel. Angelantoni Group has always been a hub of innovation thanks to its collaboration with research institutes and universities, which has led to the design, manufacture, and marketing of state-of-the-art products in diverse application fields and the registration of a significant number of patents. Since its beginning in 1932, numerous challenges have been met and won, with a focus on offering innovative solutions, providing customers with ingenious products and tailored services, and assisting them in the best possible way. COATING TECHNOLOGIES Kenosistec started in 1969 producing vacuum coating equipment for R&D purposes. Since then it has grown in terms of expertise and automation technology so to meet high level requirements of reliability and volume capacitiy, necessary for the Industrial production field. Kenosistec can offer a wide range of technologies: PECVD, PVD, Metallization, PLD, ALD, Evaporation and Etching. Customer needs are fulfilled by supplying customized equipment. V-See Software is versatile and flexible and it allows a fine tuning of the coating process. It provides a wide range of reports and logs, fulfilling many production requests. Environmental Testing Since its launch on the market in 1952, the ACS brand has had a mission: to be at the forefront of environmental testing technology. Flower : the ecological environmental test chamber, with energy savings of up to 70% without affecting performance. MyKratos Control System: ACS was the first to launch on the market environmental test chambers capable of meeting the new demands of the Industrial Internet of Things and Industry 4.0 for integrated, interconnected, and communicating machines. calorimeters for testing the energy efficiency of air conditioners in the household appliance and automobile sectors; high-vacuum chambers for tests on satellites and satellite parts; HALT/HASS test chambers for the accelerated stress test to verify component reliability. Biomedical Field Angelantoni Life Science (ALS) research has led to the development of unique, high-tech biomedical equipment such as: Hemosafe, a computerized and patented refrigerated blood bank for storing and distributing bags of packed red blood cells Smartfreezer, the first robotized biorepository in the world for biological materials (stem cells, etc ) with storage in liquid nitrogen vapour at -180 C Waster, to transform contaminated and hazardous hospital waste into standard waste. Clean Technologies Angelantoni CleanTech (ACT) s most important achievement is the development of a patented, technologically advanced system, called TURBOALGOR, whose aim is to improve the efficiency of old and new commercial and industrial refrigeration systems for frozen food, ice-cream and pharma. TURBOALGOR consists of an energy recovery heat exchanger and a turbocharger, derived from the automotive industry, installed into a conventional refrigeration plant. TURBOALGOR produces energy savings up to 23% in comparison with existing systems and cooling power increase up to more than 50%, depending on the operating conditions of the plant. Renewable Energies Archimede Solar Energy (ASE) is the world s sole producer of patented molten salt solar receiver tubes, developed in collaboration with ENEA (Italy s National Research Center for Renewable Energies) after 6 years of joint R&D. ASE presently produces also solar receiver tubes for oil and saturated or overheated steam.
8 a parent company of ORIO AL SERIO airport Malpensa airport Linate airport Kenosistec, owned by Angelantoni Group, is a company capable to offer a wide range of systems for thin film deposition. Passion, technical competences, experience are the basis for offering innovative and competitive solutions for research, industrial and large area coating processes. Our leadership in this market is based on high quality products. New solutions and new improvements are constantly promoted in order to satisfy our customer needs. We are committed to respect and value the environment. Kenosistec Srl Viale delle Scienze, Binasco (MI) - Italy Tel Fax info@kenosistec.it 30 km away from Airport of Linate 65 km away from Airport of Malpensa 78 km away from Airport of Orio al Serio Kenosistec Srl - All rights reserved
9 EN Kenosistec Srl - All rights reserved - March Illustrations, descriptions and technical data may be changed without notice Kenosistec Srl Viale delle Scienze, Binasco (MI) - Italy Tel Fax info@kenosistec.it
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