IGLO LINE extruding and hardening tunnel

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1 IGLO LINE AT A GLANCE: capacity and universality easy to operate and low exploitation costs energy saving high hygienic standard Iglo line tray tunnel is a complete and universal line for ice cream production. The result of its work are frozen and packed products, such as: stick ice cream, boll-top cones, sandwiches, stickless products etc. Iglo Line is also used for hardening ice cream produced on other machines. Ice Group offers automatic product picking and transfer system e.g. from Expert LVF machine to Ice Group tunnels.

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3 Iglo line tray tunnel features: CAPACITY AND UNIVERSALITY Iglo Line capacity depends on three factors: tray size (i.e. number of products per tray), number of trays and properly selected refrigeration. What s important, the number of trays means the time the product stays in the chamber, which is, for instance: for stick ice cream = 18 minutes, for 5-litre tub = ~180 minutes. the working table length and construction ensures flexibility and allows future product range extension. the distance between tray levels adjusted to product requirements ensures the possibility to work with tall products, such as ball-top cones, and even giant cones, even of 240mm height. universal pincers construction enables work with three different product groups sticks, sandwiches, cones, exchanging only pincers attachments, not the full pincers set. stick product pincer: ball-top cone pincer: sandwich pincer: 3

4 Iglo line tray tunnel features: EASY TO OPERATE AND LOW EXPLOITATION COSTS easy and quick changeover thanks to the use of servomotors and special trays fixing. open construction of working table and pincers conveyor frames, entirely made of stainless steel profiles, enables easy access to mechanical elements. It also means durability, hygiene and low exploitation costs, due to the lack of special, mild cleaning agents, necessary for cleaning aluminium, which is not present in the construction of Iglo Line working table. well-thought-out construction of Iglo Line in order to eliminate unnecessary service and maintenance, which is also reflected in exploitation costs reduction. natural personnel work organization and elimination of errors resulting from the human factor, achieved thanks to simple software and its visualisation 10 touch screen panel, clear and easy to operate touch screen panel, translated to the local language remote manufacturer s technical support teleservice included in the scope of Ice Group services, enabling long-distance diagnosis, software modifications and upgrades, but most of all immediate help in the hot moments of the season. new, innovative construction, launched in 2011, in relation to tray conveyor and tunnel chain tensioning system. The changes were introduced taking into account higher functionality; more fluent production start and chain life increase. ENERGY SAVING longer working periods between defrosts thanks to tunnel chamber construction, preventing humidity migration into the chamber. An essential factor in relation to work periods elongation is also the special evaporator construction. 4

5 Sticks Sticks ( magnum type, mini-magnum type and funny faces) Ball-top cones Sandwiches Logs Layer cakes Horizontally extruded Stickless products One- or two-colour, with Cobra swirl effect, funny face type in different colour configurations and many more Hardening 5

6 Sticks Ball-top cones (flow wrapped) and Russian-style wafer cups Ball-top cones Sandwiches Logs Layer cakes Horizontally extruded Stickless products Hardening 6

7 Sandwiches Sticks Ball-top cones Sandwiches Logs Standard Layer cakes Horizontally extruded Stickless products Hardening Half wafer, half chococoated 7

8 Ice cream logs ( swiss rolls type) Sticks Ball-top cones Sandwiches Logs Layer cakes Horizontally extruded Stickless products Hardening 8

9 Layer cakes Sticks Ball-top cones Sandwiches Logs Layer cakes Horizontally extruded Stickless products Hardening 9

10 Horizontally extruded products Sticks Ball-top cones twister type Sandwiches Logs Layer cakes mini-viennetta type Horizontally extruded Stickless products Hardening 10

11 Stickless products Sticks Ball-top cones Sandwiches Logs Candy bars Layer cakes Horizontally extruded Stickless products Hardening Bon-bon candies 11

12 Hardening Sticks Ball-top cones Sandwiches Logs Layer cakes Horizontally extruded Stickless products Hardening 12

13 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Construction outlines: Ice Group s Iglo Line tunnels are made with black construction steel, metallized (after special surface treatment) and painted or stainless steel, no aluminium is used. This results in a sturdy construction, easy to keep clean and hygienic. The construction is always adjusted to the Customer s requirements, however, normally with the assumption of future flexibility, meaning the Customer can develop his tunnel for other products than originally purchased, by adding new equipment. The dimensions are always adjusted to the Customer s production space availability. 13

14 Construction outlines Heat insulated chamber Steering and control box Heat insulated chamber: Made of polyurethane standard panels; thickness 160 mm, working temperature in the tunnel: from 38 C to 41 C Chamber floor is situated on the steel frame equipped with legs Heat-insulated door with emergency exit Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine 14

15 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor Chain Steering and control box: Switchbox, made of stainless steel, IP65, containing tunnel control elements Industrial computer for control and synchronization of particular elements of the line, displaying the main work parameters with color touch-screen display, 10 diagonal and modem option Refrigeration & cooling capacity Rapid flow-pack wrapping machine 15

16 Construction outlines Heat insulated chamber Working table: Length of working table from 3 to 7 meters, depending on the number of functions and options, ensuring maximum flexibility Steering and control box Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Longer working table ensures versatility, enabling new product accessories placing in the future, like ball-top cone production, sandwich production etc. 16

17 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor: Two spirals of the tray conveyor inside the chamber where the ice cream products are hardened Number of trays adjusted to the tunnel s capacity (hardening time adjusted to the type of product) Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Trays made of stainless steel (1,5 mm thick); standard trays dimensions 250 x 300 mm, larger possible for special executions Different sets of trays depending on the products to be made on the tunnel 17

18 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Chain: Main chain made of stainless steel, of 2 pitch, lubrication free. 17-4PH solid pin solution: a material with mechanical resistance comparable to hardened carbon steels but with better resistance to oxidation than AISI 304; New flanged igus bushing is composed by two half bushes inserted between the pin and the chain bush. The advantage of this execution is to avoid "black spots" caused by rubbing of inner and outer plates of the chain eliminate problems of ice pollution caused by the lubricant residual dust caused by rubbing between the steel. A special system of chain tension control, consisting of mechanical stretchers with a spring on each level (curve). The system is highly efficient in securing against the chain s falling, simple and safe 18

19 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Refrigeration and cooling capacity: EVAPORATOR highly efficient air-cooler with special construction adjusted to the cooling capacity requirements COOLING UNIT based on BITZER screw compressor with water cooled tube condenser or air-cooled on request Iglo Line Kg hardened per hour* Compressor power [kw] by -40/+30 C Evaporator power [kw] 2000** , , * in relation to 120 ml products ** version for products, which are not wrapped individually without flow-pack type machine 5-fan evaporator Bitzer compressor group 19

20 Construction outlines Heat insulated chamber Steering and control box Working table Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine: A crucial Iglo Line part is Rapid the packing machine available in two versions. Rapid Classic (with bottom sealing) and Rapid Direct-Drop (with upper sealing). The offered alternative means the possibility of precise reply to the Customers requirements, e.g. in relation to packing hygiene, or the production process elements, substantial for a particular product. Regardless of the version, Rapid is a machine based on highly advanced servomotor technology. Having its own autonomous computer integrated with operator-friendly touch screen control panel, Rapid means really r a p i d product type and size change. Rapid Direct-Drop Rapid Classic Rapid flow-pack wrapping machine 20

21 Construction outlines Heat insulated chamber Steering and control box Working table Rapid flow-pack wrapping machine: A series of wrapping machines of high technical advancement level, built with use of the servo technology. Rapid is designed for work with any thermosealable film unrolled from a reel, sealed longitudinally and transversely, in order to create packaging securing the product. Typical examples of packed ice creams are sticks, sandwiches, candy bars, etc. Rapid is also produced in special version for longitudinal ice cream cakes (logs). Tray conveyor Chain Refrigeration & cooling capacity Rapid flow-pack wrapping machine Example of three Rapids joined into one line for capacity over pcs/h Rapid touchscreen panel 21

22 Iglo Line tunnels are produced in two different series: with pincers conveyor (P) with Dip-In-Place (DIP) extraction tower (D) P series Iglo Line P series D series Mini and compact versions Easy-In extruding line 22

23 IGLO LINE P series standard construction with evaporator on top of tunnel s the spirals with evaporator on the side of the tunnel s spirals P series D series Mini and compact versions Easy-In extruding line Model max. working capacity [pcs/h] Iglo Line 5000 Iglo Line 7000 Iglo Line A [mm] B [mm] Model max. working capacity [pcs/h] Iglo Line 5000 Iglo Line 7000 Iglo Line A [mm] B [mm] C [mm] C [mm]

24 Iglo Line D series P series D series Mini and compact versions Easy-In extruding line 24

25 Iglo Line D series with Dip-In-Place extraction tower, enabling increasing capacity even up to pcs/h, thanks to applying two or three flow-wrap machines P series *request a detailed presentation of Iglo Line D series Mini and compact versions Easy-In extruding line 25

26 Mini versions of P tunnels are also available: P series Iglo Line P Quadri - with 4 products per tray, resulting in limitation of product width (max. 55mm): Iglo Line P Compact - Special construction for production rooms with limited space: D series Mini and compact versions Easy-In extruding line 26

27 P series D series Mini and compact versions Easy-In extruding line Easy-In extruding line target-efficient and budget friendly equipment working capacity pcs / hour 4 products a tray for more details ask for a budgetary offer 27

28 Contact: or to 23 NEW 2012! Ice Group s initiative: Arek Geratowski (President and Commercial Director) extension: 108, mobile phone: arek@icegroup.pl Mariusz Goik (General Manager and Vice-President) extension: 110, mobile phone: mariusz@icegroup.pl Reema Tomaszewska-Handall (Commercial Division Coordinator) extension: 133, mobile phone: reema@icegroup.pl Ewa Bernacka (Export specialist) extension: 105, mobile phone: ewa@icegroup.pl Aga Gańczorz (Export Specialist) extension: 155, mobile phone: aga@icegroup.pl For technical service issues, spare parts etc.: Paulina Paciorek (After-sales And Technical Support Division Coordinator) extension: 102, mobile phone: paulina@icegroup.pl service@icegroup.pl Dilara Hajruddinova (After-sales And Technical Support Specialist) extension: 146, mobile phone: dilara@icegroup.pl Aleksander Zinkowski (Export specialist) extension: 106, mobile phone: alek@icegroup.pl

29 Ice Group s production program