Inspection Practices - Boilers and Pressure Vessels

Transcription

1 Hewlett-Packard Inspection Practices - Boilers and Pressure Vessels December 20-22, Day Technical Program FAUJI FERTILIZER COMPANY LTD.

2 Course Overview Boilers and Pressure Vessels: Boilers and Pressure vessels are the most valuable assets of any petrochemical and process industry. Proper inspection practices, as per industry standards, are the key to keep these assets on stream and extract their maximum useful life. Both on-stream and planned outage inspections not only help in maintaining reliability of boilers and pressure vessels but also enable plant management to decide for timely replacement of these equipment before causing unwanted plant outage due to completion of their useful life. The focus of this program is to provide a comprehensive understanding of the construction, design and inspection techniques of boilers and pressure vessels based on their service, materials, damage mechanism and applicable NDT methods as per applicable international codes, standards and industry best practices. Main Features: Main features of this program are: Basic understanding of design and construction of pressure vessels and boilers with sketches and internal pictures. Brief details of common materials used in boilers and pressure vessels with their benefits, limitations and alternatives. Damage mechanisms applicable to equipment of petrochemical industries and their mitigation. Inspection techniques with standard practices and experience sharing. Overview of NDT methods with modern practices, acceptance criteria s as per applicable codes and standards and their effectiveness and limitation Relevant case studies of typical damages experienced in petrochemical industry Training Method: Presentation Basic Calculations Group Discussions and Workshops Two specialist instructors having years of experience in respective operations and maintenance functions Course Structure: A day wise breakup of the program is included for a total duration of three-days. Our Inherent Expertise: FFC has now been involved with imparting training to the local industry since more than a decade at our plant. Our course faculty are our brightest engineers selected from our running plants to deliver relevant and practical knowledge to our colleagues from other industries. 1

3 Benefits & Target Audience Benefits: This program will prove invaluable for: Knowledge and expertise that are required for inspection and reliability assurance boilers and pressure vessels. Inspection practices as per applicable Codes and standards of API, ASME, ASNT etc. Learn the NDT methods as per best practices of industry and international codes and standards Instructors are practitioners with indepth knowledge and experience about the industry that will benefit participants to learn about knowledge applications in real work. Target Audience: This course is intended for Engineers, Supervisors, Managers and personnel in Petrochemical and Process Industry dealing with inspection and reliability of Boilers and Pressure Vessel, QA/QC, and Engineering Design. It is also beneficial to plant Inspectors. Muhammad Feroz Ali Khan Senior Executive Muhammad Feroz Ali Khan has been working in FFC since 2000, having 17 years of experience in various aspects of inspection and maintenance. He is primarily responsible to handle all the technical issues related to inspection department. Manages team of inspection engineers and technicians for Normal, Shutdown & Turnaround Inspections. Well versed in internal inspection of critical plant assets like reactors, pressure vessels, boilers, columns, tanks, etc. Feroz has good knowledge and understanding of international codes, standards and recommended practices related to equipment / machinery and equipment failure mechanisms. He holds a Bachelor s Degree in Mechanical Engineering, and has delivered trainings on topics related to Maintenance and Inspection. 2

4 Day-wise Program Day One: Introduction Pressure Vessels and their types Boilers and their types Inspection Types Pre-Service Inspection In-Service Inspection Codes and Standards Day Two: NDTs for Inspection Visual Inspection Liquid Penetrant Testing Magnetic Particle Testing Ultrasonic Inspection Radiographic Testing Day Three: Acceptance Criteria Defects Evaluation FFC Case Studies Discussion on Case Studies from Participants Muhammad Usman Naseem Senior Executive Muhammad Usman Naseem has been working in FFC since He has 13 years of experience in various fields of plant Inspection and Maintenance. His Prime responsibilities include plant asset reliability assurance of pressure vessels and piping systems of ammonia and urea plants. His experience comprises of on-stream, Shutdown & Turnaround plant Inspections. Including inspection of critical plant components like HP equipment, reactors, boilers, columns, vessels, tanks, etc.. Usman is well familiar with applicable codes, standards, procedures and practices related to materials, inspection, NDTs, failure mechanisms, root cause analysis and repair procedures. He holds a Bachelor s Degree in Mechanical Engineering, and has delivered trainings on topics related to Maintenance and Inspection. 3

5 Registration & Venue Course Dates : The three-day training course will be held from December Venue: The training will be conducted at FFC s Corporate Head Office, SONA Tower situated opposite Pearl Continental (PC) Hotel on The Mall Road in Rawalpindi Cantonment. Training Fee: The Fee for our three-day training program is Rs. 40,000/- excluding tax. Lunch & Refreshments: Refreshment breaks during course along with lunch at our executive cafeteria during the 3 course days are included in training fee. Registration: Please fill in our application form attached for registration in the course and at trainings_ts@ffc.com.pk. Confirmation will be sent within one week of registration. Payment: Payment is due upon receipt of the acceptance letter along with the invoice. Please ensure that the payment reaches the office before the start of the program. Fauji Fertilizer Company Limited. Please send the cheque / draft to: Technical Services (HO), Fauji Fertilizer Company Ltd, Sona Tower, The Mall, Rawalpindi, Tel: Cancellation/Substitutes and Refund: In case a registered participant is unable to attend, please inform at least 2 days before the course for any substitute participation. Cancellation is free up to 7 days before course start (except for an application processing fee of Rs. 5,000). A refund will not be possible after that or in case of no show. Our preferred mode of payment is by cheque / banker s draft payable to 4

6 Fauji Fertilizer Company Limited (FFC), established in 1979 is the largest Urea manufacturer in Pakistan. FFC operates three state of the art ammonia-urea fertilizer complexes which have earned various international safety and production awards based on excellent operational and maintenance practices. We are certified to ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007. FFC has a well-established training portfolio spanning more than a decade and have imparted training to various industrial sectors of Pakistan including refineries, Oil & gas, fertilizer, chemical, power etc. Organization F a u j i F e r t i l i z e r C o m p a n y L t d. Sona Tower, The Mall, Rawalpindi, Pakistan (46000). Phone: 051-( ) Mobile: (UAN): 051-(111-FFC-111) Fax: 051-( ) ameer_hamza@ffc.com.pk

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