SPECIFICATION MODEL : SPFCW04301BL
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1 ISSUE NO : Rev: 0.0 DATE OF ISSUE : Feb SPECIFICATION MODEL : SPFCW04301BL High Power Flash LED CUSTOMER : CUSTOMER : CHECKED CHECKED APPROVED SAMSUNG LED DRAWN CHECKED APPROVED SAMSUNG LED CO,.LTD. Nongseo-dong, Giheung-gu, Yongin-si, Gyeonggi-do, KOREA 1 / 23
2 Contents 1. Revision Sheet Product Outline Absolute Maximum Rating Characteristics Typical Characteristics Graph Outline Drawing & Dimension Reliability Test Items & Conditions Structure and Material Solder Conditions Taping Dimension Label Structure Lot Number Reel Packing Structure Aluminium Packing Bag Precaution For Use QC Flow Chart Hazard Substance Analysis(SGS) / 23
3 1. Revision Sheet Revision History (Model: SPFCW04301BL) rev Date Revision History page Drawn Writer Approved 0 Feb New Version C.W.Kim J.H.KIM 3 / 23
4 2. Product Outline 1) Features. Low profile Fresnel lens-integrated LED ( 4.1 x 3.9 x t 2.1mm ). Wide Beam Angle ( θ : 67 0 x59 0 ) for uniform illuminance. InGaN/GaN MQW LED with long-time reliability. Lead (Pd) free product - RoHS compliant 2) Applications. Flashlight for cameraphones & digital still cameras. Torchlight. Amusement equipment. Other applications 3. Absolute Maximum Rating 1) Torch Mode Operation Forward Current (T a = 25 ) ma 2) Flash Mode Peak Pulsed Forward Current ma (Pulse width t 300msec, Duty ratio=0.06, T a =25 ) 3) Reverse Current ma 4) Thermal Resistance ( R th,j-s )... 9 K/W 5) LED Junction Temperature ( T J ) ) Operating Temperature Range ( T opr ) ) Storage Temperature Range ( T stg ) Characteristics 1) Specifications Item Unit Condition Rank Min Typ Max Luminous Intensity cd IF = 1000 ma T Forward Voltage (VF) V IF = 1000 ma S Chromaticity Coordinates x,y IF = 1000 ma Refer to the CIE chromaticity coordinates in page 7 Reverse Voltage (VR) V IR =10 ma Low Current Voltage (VF) V IF = 1 μa Size mm x 3.9 x 2.1 * Luminous intensity(cd) in 1 meter distance from light source is defined as Illuminance(lux). Notes: * Samsung LED uses the above specifications table as the final product test criteria. * Samsung LED maintains a tester tolerance of ±10% on flux measurements. * Samsung LED maintains a tolerance of ±0.15V on forward voltage measurements. * Samsung LED maintains a tester tolerance of ±0.01 on CCx, CCy measurements. * Samsung LED maintains a tester tolerance of ±10% on low current voltage measurements. * Samsung LED maintains a tolerance of ±0.1 mm on device dimensions. ( T a : 25 ) 4 / 23
5 2) General characteristics Notes: Item Unit Condition Min Typ Max Illuminance (at 1 meter) Luminous Intensity Luminous Flux Forward Voltage (VF) lux cd lm V CCT K IF = 300 ma IF = 700 ma a IF = 1000 ma b IF = 300 ma IF = 700 ma a IF = 1000 ma b IF = 300 ma IF = 700 ma a IF = 1000 ma b IF = 300 ma IF = 700 ma a IF = 1000 ma b IF = 300 ma IF = 700 ma a IF = 1000 ma b Reverse Voltage (VR) V IR = 10 ma Size mm x 3.9 x 2.1 * The above data table is for design reference only. a Pulse mode operation: Pulse width 400ms, Duty ratio 0.12 for I F = 700mA b Pulse mode operation: Pulse width 300ms, Duty ratio 0.1 for I F = 1000mA ( T a : 25 ) 3) Chromaticity Diagram Condition x y IF=1000mA * Actual chromaticity ranks are to be discussed and determined upon approval. Samsung LED is capable of shipping flash LEDs of Δ1000K CCT range in between 5000K and 7000K for best photo quality. For example, a CCT range of 5500~6500K could be selected by customer for approval. 5 / 23
6 5. Typical Characteristics Graph * These graphs show typical values. Illuminance vs. Forward Current Luminous Flux vs. Forward Current Forward Current vs. Forward Voltage Relative Spectral Emission i t y s n0.8 t e I n d e 0.6 liz a 0.4 r m o N Wavelength(nm) * Radiation Pattern Intensity Drop vs. Time at Pulse Operation 1.2 장축 단축 y it s n t e In d e liz a r m o N (I F = 300mA) IF IF IF IF IF = 1,200 ma = 1,000 ma = 800 ma = 600 ma = 400 ma 0.2 IF = 200 ma Angle(degree) * LED under test is SMT-soldered on a Samsung LED standard FR4 PCB 6 / 23
7 * These graphs show typical values. Chromaticity vs. Forward Current x Coordinate y Coordinate (T a = 25 ) Max. Pulse Rating Max. DC Rating 1400 ) A1200 m t( n1000 r e u 800 C e 600 ls u P 400 x a 200 M Ambient Temperature( ) 350 ) 300 A m t( 250 n r e 200 u C150 C D x 100 a M Ambient Temperature( ) Uniformity Map 7 / 23
8 6. Outline Drawing & Dimension unit : mm Tolerance : ± 0.1 Circuit Solder Pattern for Surface Mount Anode Cathode * 2D, 3D CAD data are available upon request. 8 / 23
9 7. Reliability Test Items and Conditions 1) Test Items and Results Test Item Test Conditions Test Hours/Cycles No. of Samples RTOL 25 ±3, DC 300 ma 168 h 0/22 WHTOL 85 ±3, 85%±2% RH, DC 300mA 168 h 0/60 HTOL 85 ±3, DC 300mA 168 h 0/22 LTOL -40 ±3, DC 300mA 168 h 0/22 HTS Ta = 100 ±3 168 h 0/11 LTS Ta = -40 ±3 168 h 0/11 Thermal Shock , each 15 min, 5 min Transfer 100 cycles 0/22 Series Temperature humidity Cycle On/Off Test 85,85 %RH, 24 h Peak 260±5, 220 over time 60 s, 3times -40 / 85, each 1 h, 30 cycles 25 ~ 65 ~ hrs/1cycle, 95%RH, DC 300 ma 25 ~ 65 ~ hrs/1cycle, 95%RH 25 ±3, IF = 1000mA, On 0.5sec, Off 4.5sec 30 cycles 0/22 5 cycles 0/60 5 cycles 0/60 50k cycles 0/60 Vibration (sinewave) Test 100~2000~100 Hz, 20G, Sweep 1 min, X.Y.Z 3 direction 4 cycles 0/11 Drop Test Random drop to steel, 120cm 12 times, 150cm 20times 20 times 0/11 ESD[HBM] 5 times (± 5 kv ) 0/5 R1:10MΩ, R2:1.5KΩ, C:100pF 2) Criteria for Judging the Damage Item Symbol Test Condition [Ta = 25 ] Min. Limit Max. Forward Voltage VF 300 ma L.S.L. 0.9 U.S.L. 1.1 Luminous Intensity IV 300 ma L.S.L. 0.7 U.S.L. 1.3 * U.S.L. : Upper Standard Level L.S.L. : Lower Standard Level 9 / 23
10 8. Structure and Material 1. Chip Wire Bonding 2. Zener Wire Bonding No Part Material 1 Wire Gold 2 Zener Si 3 Chip InGaN/Al2O3 4 Lens Diffusive Lens(Silicone + Silica Filler) 5 Mold PPA 6 Frame Cu 7 Encap. Silicone + Phosphor Au wire : 1.2mil Bonding Type : BBOS(Bond Ball on Stitch Wire Bonding Plating Information Lead Material Plating Material Plating Thickness Plating Method Phosphor Bronze Alloy Cu/Ag 3.0μm Electrolytic Plating Production Plants : Tianjin - China, Kiheug - Korea 9. Solder Conditions 1) Reflow Conditions ( Pb Free ) Reflow Frequency : 2 times max. 2) For Manual Soldering Not more than 5 under soldering iron.(one time only) 10 / 23
11 10. Taping Dimension End Start More than 40 mm Mounted with More than (100~200) mm Leading part more than Unloaded tape Flash LED Unloaded tape (200~400) mm (1) Quantity : The quantity/reel to be 3,000 pcs. (2) Cumulative Tolerance : Cumulative tolerance/10 pitches to be ±0.2 mm (3) Adhesion Strength of Cover Tape : Adhesion strength to be N when the cover tape is turned off from the carrier tape at 10 angle to be the carrier tape. (4) Packaging : P/N, Manufacturing data code no. and quantity to be indicated on a damp proof package. (5) Cover Tape Sealing Type : Thermal Compression Carrier Tape Cover Tape Reel Al Bag BOX Surface Resistance 10 7 Ω 10 8 Ω 10 7 Ω 이하 10 9 Ω Ω Material PS Anti-Static PS Al Paper 50%RH 0.00kV 0.00kV 0.00kV 0.00kV 0.00kV 11 / 23
12 11. Label Structure E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII Rank Code Rank Code S0D0T0 S0 : Forward Voltage (V F) Rank D0 : Chromaticity Coordinate Rank T0 : Luminous Intensity (I V) Rank N.B) Denoted rank is the only example E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII Customer Bar Code Bar Code E110A1SLAT : Part Number E110A1 : Vendor Number SLAT : Lot Number : Quantity N.B) Denoted bar code is the only example. 12. Lot Number The Lot number is composed of the following characters E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII / I / 3,000PCS : Production Site (S:SAMSUNG LED Suwon, G:Gosin China) : L (LED) : Product State (A:Normality, B: Bulk, C:First Production, R:reproduction, S:Sample) : Year (S:2008, T:2009, U:2010, V: ) : Month (1 ~ 9, A~C) : Day (1 ~ 9, A, B ~ V) : SAMSUNG LED Product number (1 ~ 999) : Reel Number (1 ~ 999) 12 / 23
13 13. Reel Packing Structure Reel E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII LEVEL 2a Aluminum Bag E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII Inner Box Material : Paper(SW3B(B)) SIZE( mm ) TYPE L W H 13inch E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII [ Box Label] H HP LED W L 13 / 23
14 Carton Box Material : Paper(SW3B(B)) SIZE(mm) TYPE L W H 13inch SIDE E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 21,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII [ Box Label] N.B) Denoted quantity is the only example. HP LED LED can be boxed by up to 21,000ea per each carton box H L W / 23
15 14. Aluminum Packing Bag E110A1SLAT IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII SPFCW04301BLSODOT0 S0D0T0 01 IIIIIIIIIIIIIIII IIIIIIII IIIIIIIIIIIIIIIIIIIIIIIII SLAT94001 / I001 / 3,000pcs IIIIIIIIIIIIIIIII IIIIIIIIIIIIIIIIIIIIII IIIIIIIIIII Silica gel & Humidity Indicator Card in Aluminum Bag 15 / 23
16 15. Precaution for use 1) For overcurrent-protection, customers are recommended to apply resistors connected in series with the LEDs to mitigate sudden change of the forward current caused by shift of the forward voltage. 2) This device should not be used in any type of fluid such as water, oil, organic solvent, etc. When cleaning is required, IPA is recommended as cleaning agent. Solvent-based cleaning agent such as Zestron (R) may damage the silicone resins used in the device. 3) When the device is in operation, the forward current should be carefully determined considering the maximum ambient temperature and the corresponding junction temperature. 4) LEDs must be stored in a clean environment. If the LEDs are to be stored for 3 months or more after being shipped from Samsung LED, they should be packed with a nitrogen-filled container. (Shelf life of sealed bags: 12 months, temp. 0~40, 20~70%RH) 5) After storage bag is open, device subject to soldering, solder reflow, or other high temperature processes must be: a. Mounted within 168 hours (7 days) at an assembly line with a condition of no more than 30 /60%RH. b. Stored at <10% RH. 6) Repack unused Products with anti-moisture packing, fold to close any opening and then store in a dry place. 7) Devices require baking before mounting, if humidity card reading reaches 60% at 23±5. 8) Devices must be baked for 24hours at 65±5, if baking is required. 9) The LEDs are sensitive to the static electricity and surge current. It is recommended to use a wrist band or anti-electrostatic glove when handling the LEDs. If voltage exceeding the absolute maximum rating is applied to LEDs, it may cause damage or even destruction to LED devices. Damaged LEDs may show some unusual characteristics such as increase in leakage current, lowered turn-on voltage, or abnormal lighting of LEDs at low current. 10) The LEDs package must be handled with care, especially top surface of the lens must not be stressed on handling. Pick the sidewall of package mold and do not touch the lens area when manual movement of each LEDs. 11) When processing by automated pick and place machine for SMT, a pickup tool with diameter smaller than the width of the LED Lens can cause damage to wire. The recommended outer diameter of pickup tool is more than 4mm / 23
17 16. QC Flow Chart 4139(4.1*3.9*2.1) Nokia 17 / 23
18 17. Hazard Substance Analysis(SGS) 18 / 23
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