PAPAIN 1.0 PRODUCT AND ITS APPLICATIONS 2.0 MARKET POTENTIAL 3.0 BASIS AND PRESUMPTIONS 4.0 IMPLEMENTATION SCHEDULE
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1 PAPAIN QUALITY AND STANDARDS : As per BPC/ IP specifications PRODUCTION CAPACITY : 4.2MT BPC grade or 6.3 MT IP grade Papain 1.0 PRODUCT AND ITS APPLICATIONS Papain is a proteolytic enzymes produced from the latex of the green papaya fruits. It has high protein hydrolysing capacity. Papain is used in many industries. At present, the food industries are the biggest users of papain, primarily for chill proofing of beer, tenderising of meat and freeing of food proteins. Other applications are in tanning of leather and hides, degumming of silk, cheese manufacture, treatment of vegetable proteins, as fish hydrolysates, in treatment of fish protein concentrate and fish meals, in pharmaceuticals, aroma and perfume industries and in effluent treatment etc. 2.0 MARKET POTENTIAL The total estimated production of papain in India is around 150 tonnes per year. About 35% is BPC grade papain and the rest is purified papain, 55% of the BPC grade papain is consumed internally and the rest is exported, while 90% of the purified papain is exported. A number of industries are coming up, which is expected to give a boost to the demand of this product. 3.0 BASIS AND PRESUMPTIONS a) The unit proposes to work at least 300 days per annum on single shift basis. b) The unit can achieve its full capacity utilization during the 3rd year of operation. c) The wages for skilled workers is taken as per prevailing rates in this type of industry. d) Interest rate for total capital investment is 12% per annum. e) The entrepreneur is expected to raise 20-25% of the capital as margin money. f) The unit proposes to construct own building. g) Costs of machinery and equipment are based on average prices enquired from machinery manufacturers. 4.0 IMPLEMENTATION SCHEDULE Project implementation will take a period of 8 months. Break-up of the activities and relative time for each activity is shown below: v Scheme preparation and approval : 01 month v SSI provisional registration : 1-2 months v Sanction of financial supports etc. : 2-5 months v Installation of machinery and power connection : 6-8 months v Trial run and production : 01 month 190
2 5.0 TECHNICAL ASPECTS 5.1 Location The plant should be located in the papaya producing regions. However, supply of electricity, water, etc. is to be ensured. 5.2 Availability of Raw Material Pre-operative Expenses Consultancy fee, project report, deposits with : 0.70 electricity department etc Total Fixed Capital : ( ) 9.2 Recurring expenses per annum Personnel Designation No. Salary Amount Per month (Rs.lakh) Factory Manager Office assistant Supervisors Skilled workers Unskilled workers Total : Raw Material including packaging materials Particulars Qty.(MT) Rate Amount (Rs. lakh) + Raw material 6.30 Packaging material Total: Utilities Amount (Rs. lakh) Power 20 kwh 0.83 Water 5 kl/day Total:
3 9.2.4 Other Contingent Expenses Amount (Rs. lakh) Repairs and 1.12 Consumables & spares 1.16 Transport & Travel Publicity Postage & stationery Telephone Insurance Total: Total Recurring Expenditure Amount (Rs. lakh) ( ) Working Capital 3.84 Recurring Expenditure for 3 months 9.4 Total Capital Investment Amount (Rs. lakh) Fixed capital (Refer 9.1.4) Working capital (Refer 9.3) Total: FINANCIAL ANALYSIS 10.1 Cost of Production (per annum) Amount (Rs. lakh) Recurring expenses (Refer 9.2.5) Depreciation on Depreciation on Depreciation on Interest on Capital Total: Sale Proceeds (Turnover) per year Item Qty. Amount (Rs.lakh) (MT) BPC grade papian Or IP grade papain
4 10.3 Net Profit per year = Sales - Cost of production = = Rs lakh 10.4 Net Profit Ratio = Net profit X 100 Sales = 4.63 X = 22% 10.5 Rate of Return on Investment = Net profit X 100 Capital Investment = 4.63 X = 28% 10.6 Annual Fixed Cost Amount (Rs. Lakh) All depreciation 1.02 Interest % of salary, wages, utility, contingency 3.46 Insurance 0.12 Total: Break even Point = Annual Fixed Cost X 100 Annual Fixed Cost + Profit = 6.56 X = = 59% 193
5 11.0 ADDRESSES OF MACHINERY AND EQUIPMENT SUPPLIERS Blue Star Ltd, 23, 2 nd Lane Beach Chennai Gardeners Corporation 158, Golf Links New Delhi Jyothi Industries 31, Pampa Mahakavi Road Bangalore K.Sons International B-77, Industrial Estate Rajajinagar, Bangalore ANY OTHER SPECIAL FEATURE The activity of papain has to be checked periodically. The dehydration facilities may be utilized for processing other locally available fruits for further utilization of available capacity. 194
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