Total technology solutions for mining and bulk materials handling

Transcription

1 Total technology solutions for mining and bulk materials handling Tenova is a worldwide supplier of advanced technologies, products and engineering services for the mining and metals industries.

2 PRODUCTS AND SERVICES Open Cast Mining Equipment n Complete open cast mining systems n Bucket wheel excavators n Bucket chain excavators n Surface Miners n Mobile transfer conveyors n Conveyor systems (overland, curved, shiftable, inclined, etc.) n Slope conveyor bridges n Spreaders/Cross-pit spreaders n Mobile conveyor bridges n Mobile and semi-mobile crushing stations n Transport crawlers n Heap-Leach Systems Fabrication/Technical Service n Component supplies n Service, Maintenance n Erection n Quality assurance n Operational assistance n Inspection Bulk Materials Handling Equipment n Bulk materials handling systems n Stackers n Reclaimers n Stacker/reclaimers n Scraper reclaimers n Ship loaders n Continuous ship unloaders n Grab-type ship unloaders n Tube conveyors n Wagon tipplers n Truck and Wagon Loading Systems 2

3 Tenova TAKRAF is an integrated solutions provider to the global mining, bulk material handling and minerals industries, offering innovative technological solutions as well as process and commodity knowledge along the industry value chains. With the integration of the well-known DELKOR brand of products into TAKRAF, the offered portfolio for the mineral beneficiation and processing sectors has been considerably enhanced. TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided hundreds of complete systems, as well as individual machines, to clients all over the world. Based upon more than a century of experience and know-how, the product range stretches from overburden removal, raw material extraction, conveying, processing, comminution, homogenizing, blending and storage to onward transport or shipment. TAKRAF provides the full range of services, from feasibility studies, planning, engineering and design to fabrication, supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with temperatures down to minus 45 C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up to 5,000 m above sea level or in underground applications. TAKRAF has committed to both environmental and social sustainability in their business interactions and has adopted a Zero harm approach to safety under the SAFETY FIRST promise of the Tenova Group. 3

4 GLOBAL PRESENCE With around 800 employees in Germany, Australia, Brazil, Canada, Chile, China, India, Italy, South Africa and the USA, as well as representative offices on all continents, Tenova TAKRAF is close to its customers with technological support and real-time service. 4

5 HERITAGE Tenova TAKRAF is the result of the successful merger of the historic TAKRAF, Italimpianti and Bateman brands, and their underlying know-how, traditions and experience. TAKRAF is a German company with headquarters in Leipzig and modern production facilities in Lauchhammer. With roots dating back to 1725, TAKRAF has built up a wealth of experience in development, design, fabrication, erection and commissioning of mining equipment and materials handling facilities. Italimpianti, an Italian engineering company founded in Genoa in 1957, was a leading integrated supplier of technology and turnkey industrial plants. It boasted, amongst others, expertise in the design and supply of large-scale complex bulk materials handling equipment and plant, bringing its customers advanced costeffective technology as well as exceptional value for their investments. The South African Bateman Engineered Technologies (previously part of the Bateman Engineering Group) dating back to the 1920s is a recognized specialist in bulk material handling and state-of-the-art overland and in-plant conveyor systems related to the mining, metallurgical and port sectors of the global industry. Now part of the Tenova network, TAKRAF, Italimpianti and Bateman have joined forces and combined cultures to become the leading supplier for the mining and bulk materials handling industry for mining and ports. 5

6 BUSINESS Tenova TAKRAF combines German, Italian and South African engineering knowledge and skills to offer our customers a full range of project services: planning, engineering, fabrication, erection and commissioning for complete new mines, marine terminals and stockyards, expansion and revamping of existing operations, retrofitting of equipment, service and maintenance of new or existing plants. 6

7 Bulk materials handling equipment developed by Tenova TAKRAF is utilized in ports, mines, power stations, steel mills, cement plants and many other locations. Mining companies all over the world put their trust in Tenova TAKRAF equipment - bucket wheel excavators, spreaders, crushing plants, belt conveyors - as the backbone of their mine production. The wide variety of materials handled by Tenova TAKRAF, its know-how and use of cutting-edge technologies guarantee that customer needs are fully served. Iron, copper, gold or nickel ore, coal, ash, petroleum coke, lignite, bauxite, fertilizer: whatever the bulk material, Tenova TAKRAF provides the solution. 7

8 PRODUCTS Tenova TAKRAF has the financial and technical resources to support any form of product supply in the fields of: n Open Cast Mining Equipment n Port Equipment n Yard Equipment. 8

9 OPEN CAST MINING EQUIPMENT Tenova TAKRAF supplies equipment for continuous mining, conveying, and spreading operations, including: n Bucket Wheel Excavators n Bucket Chain Excavators n Surface Miners n Mobile, Semi-Mobile and Stationary Crushing Systems n Mobile Transfer Conveyors / Belt Wagons n Spreaders / Cross Pit Spreaders (XPS) n Heap - Leach Systems n Belt Conveyor Systems n Long Distance Conveyors n Conveyor Bridges n Slope Conveyor Bridges n Transport Crawlers. 9

10 PORT EQUIPMENT Tenova TAKRAF offers a variety of continuous loaders and unloaders, including: n Continuous Ship Unloaders n Grab Type Ship Unloaders n Ship Loaders of any kind. 10

11 YARD EQUIPMENT Stockyard equipment provided by Tenova TAKRAF includes: n Boom Stackers n Boom-type Bucket Wheel Reclaimers n Bridge-type Bucket Wheel Reclaimers n Portal Scraper Reclaimers n Bridge-type Scraper Reclaimers n Barrel Reclaimers n Combined Bucket Wheel Stacker Reclaimers n Circular Stockyard Systems n Tube Conveyors n Belt Conveyor Systems n Train Loading and Unloading Systems. 11

12 FULL SERVICE PROVIDER Tenova TAKRAF offers time-effective and efficient technical services. Immediate response to customer needs, reliability and a proactive style are integral elements of our service concept. Skilled teams of technicians and engineers guarantee a rapid on-site response for scheduled maintenance and repair jobs as well as in emergency cases. Our range of services includes: n Erection, Supervision & Commissioning n Spare Parts & After Sales Support n Inspection n Maintenance & Management System n Operational Assistance n Preventive Maintenance n Trouble Shooting. 12

13 MANUFACTURING FACILITIES The Tenova TAKRAF factory in Lauchhammer is located in Lusatia/Germany, the cradle of the continuous surface mining technology. With a covered production area of about 18,000 sq. m. the workshop is divided into four separate bays for fabrication of core components of our product range, as well as spare and wear parts. Here we produce high-value, weld-intensive structural elements and machine components, such as bucket wheel drives, crawlers, slew bearings and gear rims with diameters up to 20 m. A further production facility of Tenova is located in China, in the industrial area of Tanggu (Tianjin) close to China s third largest port. The TIMEC factory specializes in steel structures, pipe to pipe and heavy plate parts. The combination of best available fabrication competences and compliance with leading-edge quality standards make TIMEC one of the reference manufacturing facilities not only for Tenova but also for other high-profile customers around the world. Computer-integrated process technology, a highly skilled workforce and a certified quality management system assures the Lauchhammer facility to meet demanding delivery schedules and excellent industrial standards. 13

14 PERFORMANCE AND RELIABILITY Tenova TAKRAF is committed to offering tailored solutions which meet customer requirements and targets in all respects. Highest attention is dedicated to the design of each functional element and the overall operating concept to ensure best products in terms of functionality, reliability and quality. The combination of project scope and performance parameters makes every project a new challenge. By experience and technology, coupled with outstanding know-how developed entirely in house, Tenova TAKRAF offers its customers optimum solutions for specific needs, no matter how big the machines are. 14

15 COMMITMENT TO INNOVATION Technological innovation is the foundation of competitiveness. Developing flexible, taylor made and effective design concepts is the key to finding the ideal solution for each of our customers, and may in some cases differ from prevailing design concepts. By embracing innovation, Tenova TAKRAF is able to offer customers the cutting-edge solutions they expect and maintain its leading position at the forefront of industry developments. QUALITY To meet and even exceed customer expectations, quality and continuous optimization of services in line with the best industry practices and standards are priorities at Tenova TAKRAF. Our integrated management system for quality, health, safety and environment is certified according ISO 9001:2008, ISO 14001:2004 and OHSAS 18001:2007 and is reviewed on a regular basis to enhance effectiveness and ensure alignment with the best quality standards. 15

16 ENVIRONMENTAL RESPONSIBILITY Tenova TAKRAF has an overriding commitment to environmental responsibility and actively aimes to balance economic results, increased industrial efficiency and sustainability. In our operations we are targeting at: n Reduced energy consumption and wear effects n Reduced emissions into air and water n Reduced noise n Reduced wastage of materials and resources. 16

17 FOCUS ON PEOPLE Our employees are vital to the success and growth of Tenova TAKRAF. Qualified engineers and technicians throughout 5 continents are the lifeblood of the company network. Outstanding technical expertise and experience in every area of activity, a strong focus on our customers, a passion for innovation and continuous flexibility: these are the features that distinguish our professionals. With different nationalities and different cultural backgrounds our specialists execute projects all over the world. Their passion and flexibility equip them to take on new challenges in any location. Tenova TAKRAF promotes the talents of the individual for the good of the team and to the benefit of our customers. By guiding every stage of professional growth and providing on-going knowledge and skills training, we assure competence of our people thus safeguarding highest quality standards. 17

18 18

19 19

20 Tenova TAKRAF TAKRAF GmbH Torgauer Straße Leipzig Germany phone fax TAKRAF GmbH Bahnhofstraße Lauchhammer Germany phone fax takraf.service@tenova.com Tenova SpA Via Enrico Albareto, Genoa Italy phone fax bulkhandling@tenova.com TECHINT GROUP