AUGER FILLING SOLUTIONS

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1 AUGER FILLING SOLUTIONS Filling Every Expectation of Accuracy, Reliability & Support / amsfilling.com / sales@amsfilling.com PAGE 1

2 Our mission is to provide world-class filling equipment. Our goal is to exceed our customers expectations through superior quality, service and craftsmanship. CUSTOMER SATISFACTION REASONABLE PRICING CONTINUED SUPPORT SUPERIOR QUALITY ABOUT US AMS Filling Systems is a forward-thinking, design-driven equipment manufacturer. Since 1986, we have led the way in innovative design, manufacturing and servicing. For more than 30 years, we have worked with our clients to customize machines to fit their specific needs. Our mission is to provide worldclass filling equipment. Our goal is to exceed our customers expectations through superior quality, service and craftsmanship. Since our founding, the AMS team and facilities have continued to grow and adapt to support our clients needs. Our team of more than 70 employees currently operates in our 40,000-square-foot facility. Our rapid growth offers enhanced satisfaction via larger inventory, modern manufacturing capabilities and strong engineering and service departments. At AMS, we value our customers and are dedicated to maintaining relationships to ensure continued satisfaction. PAGE 2 PAGE 3

3 FILLING EVERY EXPECTATION Through 30 years of steady growth, AMS has earned a reputation for going above and beyond in creating custom technologies and fulfilling every customer expectation for reliable and high quality service. THE AMS FOUNDATION AMS has earned its industry reputation by manufacturing a full line of quality engineered systems. EXPANDED CAPABILITIES As a leading packaging equipment manufacturer, AMS is committed to outstanding products, service and support. This drives our approach to satisfy our customers complex needs. Increased manufacturing, testing and inventory capabilities allow us to respond promptly to your requests. TRAINED TECHNICAL EXPERTS When you work with AMS, your needs will always be met by a technically trained AMS representative who knows your equipment and your application. Our sales and service professionals have broad expertise filling systems and in-depth knowledge of your applications. To assure our customers the highest quality technical service, every member of our sales and service staff receives rigorous in-house training in machine design, engineering, construction and operation. ADVANCED, CUSTOM MANUFACTURING TECHNOLOGY AMS equipment is built with the most dependable, heavy-duty components available. By combining CNC manufacturing technology with a commitment to quality and craftsmanship, we build equipment with top-of-the-line accuracy and reliability. IN-HOUSE PROGRAMMING Unlike many manufacturers, AMS creates all control packages in-house, including the PLC ladder logic and interface design. By doing so, we are able to manage costs and assure that each customer receives a control package matched to precise application requirements. Through the use of Allen Bradley controls, AMS creates all control packages uniquely designed for each application. By doing so customers are assured of the highest level of reliability as well as access to reasonably priced alternatives. THE INDUSTRY S BEST SERVICE AND SUPPORT AMS offers a service commitment unmatched in the industry. We respond within one business day to all inquiries, and our professionals oversee customer orders from the original request through engineering, manufacturing, testing, delivery and service. We maintain an extensive database of customers, machines and applications, so we can respond to your specific needs quickly and accurately. AMS fillers are available as either volumetric or gravimetric systems. Both start as singlehead semi-automatics and progress to multiplehead automatics. With a quick tooling change, each model can dispense products ranging from powders, granulars, flakes, liquids, gels and pastes. AMS is known and respected in many industries, including food, pharmaceutical, nutraceutical, The A-100 filling head is an integral part of most chemical and cosmetics. By steering away from proprietary parts, AMS provides its customers with alternate sources for reliable replacement parts at a reasonable cost. AMS systems. Every model is available with options, including all stainless steel construction, and NEMA 4x rated electronics making them ideal for corrosive environments and wash-down applications. A-100 BASE MODEL The A-100 is the foundation of AMS product line. This semi-automatic volumetric auger filler offers incredible versatility in an economical machine. It is designed to run efficiently and eliminates costly downtime. The A-100 can fill free-flowing and non-free-flowing dry products, as well as liquids, regardless of viscosity. Whether it s a 100 mg pharmaceutical or 50 lb. bulk product fill, the A-100 is capable of all types of filling applications. PAGE 4 PAGE 5

4 SEMI AUTOMATIC FILLERS AUTOMATIC FILLERS The A-100, along with all AMS machines, is completely customizable to meet your needs. POLY-FILL SERVO AUGER FILLER [SA-300] Our multiple spindle filler [SA-300] dispenses products from three to 12 fills SEMI-AUTOMATIC AUGER FILLER [A-100] per cycle on centers as close as 1.5 inches. Each spindle is driven independently for maximum flexibility and accuracy in single or multiple product applications. The standard A-100 is foot-switch operated, ideally suited to fill foods, chemicals, pharmaceuticals and cosmetics. Standard features include high performance PLC controls, stainless steel product contact parts and quickand-easy cleanup. Options include: SINGLE HEAD AUTOMATIC AUGER FILLER [A-400] The A-400 can fill virtually any rigid container at line speeds up to 60 All stainless steel filling heads Control boxes and floor bases NEMA 4 wash down electronics Two levels of PLC control upgrades Portable mounting frames with column jacks for head height adjustments Bottom-up fill lifts Hopper level controls Vibrators to assist product settling in the container Automatic conveyors Sensors for fill-on-the-fly cpm. Utilizing our proven heavy duty A-100 auger filler, this machine can dispense powders, granules, creams, pastes and liquids. The fully enclosed base features a stainless steel top, access doors and a stainless steel conveyor. The economy model A-400E features a proven A-100 auger filler, open base frame with mechanical jack, versatile pneumatic SERVO DRIVE SEMI-AUTOMATIC AUGER FILLER [SA-100] indexing and a stainless steel conveyor with adjustable guide rails. The A-400E possess all of the same standard features The SA-100 Servo Drive Auger Filler Head utilizes a true closed-loop servo control system. The servo motor is mounted above the auger shaft as a direct-drive of the A-400 with exception of the enclosed base and container lift assembly. system. It is ideally suited for the phama industry s clean room environments. The servo motor is designed to run at much higher cycle rates, making the SA- 100 perfect for applications that require both a high cycle rate and high accuracy. DUAL-HEAD NET WEIGHT AUTOMATIC AUGER FILLER [A-500] The A-500 series can fulfill a variety of unique filling applications at high-end, in-line speeds. Utilizing its twostation design, the A-500 fillers can increase production rates, perform bulk and dribble fills or put two products SEMI-AUTOMATIC TWIN AUGER FILLER [A-200] The A-200 twin auger filler provides high speed filling rates for any single or in the same container. The economy model A-500E features two of the proven A-100 filling heads, with an open-base frame that has mechanical jacks, versatile pneumatic indexing and a 10 stainless steel conveyor. two-up line applications. We have the option to fill one or two different lines simultaneously. The spindles are set either side-by-side or front-to-back. Each spindle is individually controlled for maximum flexibility and accuracy. THE A-500 FEATURES: An enclosed base cabinet with hinged access doors A stainless steel top SINGLE HEAD SEMI-AUTOMATIC AUGER FILLER [SL-50] The SL-50 is the first tabletop auger filler that has all the standard characteristics of a full scale auger filling system. The SL-50 functions as a standard revolutions-based volumetric filling system or can be upgraded to operate using the integration of a highly accurate scale. This eliminates issues Allen Bradley controls A built-in transformer An 8 stroke container for bottom-up fills Vibration to aid product settling A dust trough at each filling station on its 11 conveyor with bulky density variations or small quantity; high fill accuracy requirements. PAGE 6 PAGE 7

5 FILL BY WEIGHT SYSTEMS SEMI-AUTOMATIC NET WEIGHT AUGER FILLER [A-110] Our A-110 series delivers high levels of accuracy and comes in any configuration for filling small containers, bags, boxes and drums. Utilizing digital scales and load cell components, all of our models become fill by weight systems. This makes the A-110 series perfect for packaging high cost ingredients and products with density variations where product giveaway can impact profits. STA-110 Twin Servo with Bag Clamp MULTI-HEAD AUTOMATIC AUGER FILLER [A-620] The A-620 features three or more filling heads designed to provide your company with the highest production rates, while maintaining unsurpassed accuracy. The A-620 will fill virtually any dry or liquid product and includes all of the features of the A-100. The A-620 can be configured with a variety of control packages utilizing scales, and features bulk and dribble operations, checkweigher feedback and product memory storage. Productivity options include lift and vibration capabilities, a complete stainless steel filling package and servo-driven units. This automatic multi-head filler is a powerful addition to any rigid container filling line. SEMI-AUTOMATIC NET WEIGHT AUGER FILLER [A-110] The A-110 series delivers extremely high levels of accuracy and comes in several configurations for filling small containers, bags, boxes and drums. Its modern digital electronic scale and controls panel produce net weight accuracies of +/- 0.1%0.25% on fills from less than 1 gram to 500 kg. This makes the A-110 perfect for packaging high cost ingredients and products with density variations where product giveaway can impact profits. The operational variable speed auger drive delivers optimum production rates and filling accuracies by utilizing a bulk and dribble fill. The A-110 can be equipped with a bottom-up fill container lift and dust collection shroud. The net weighers can be automated with several types of conveyor systems. A-110 with Bag Clamp PAGE 8 PAGE 9

6 HIGH SPEED FILLING LINES CASE STUDY A-700 SERIES ROTARY FILLERS Our indexing and continuous motion rotary fillers solve difficult container handling and product settling problems at high line speeds. By combining AMS auger fillers or combination scales with up to 36 station turrets, our AMS filling machine provides smooth production speeds of up to 700 containers per minute. The A-700 s continuous motion rotary filler offers higher operating speeds and enhanced filling over traditional inline auger fillers, while providing a level of filling accuracy comparable to more accurate but slower operating fill-byweight methods. By design, continuous motion rotary fillers produce less wear on their parts than traditional in-line fillers. AMS Solutions in Action: How We Turned Our Customers Powder into Profits A potential customer came to AMS with an existing auger filler with outdated parts and controls. The company needed to update their equipment in order to improve their fill weight accuracies and reduce waste. Their existing filler had an old and outdated checkweigher that was overfilling their target weight by as much as nine grams, causing excess waste. After several years of losing profit, they contacted AMS for a custom solution. The engineering solution that was provided was a custom-designed checkweigher that would be embedded into their existing filler. The new checkweigher had several benefits over their old machine: An extremely accurate scale with faster feedback in order to maintain the customer s tight fill weight requirements Once the checkweigher was in place, the customer noticed immediate results. The new filling system was: Three times more accurate and reduced giveaway by six grams 67% faster than their old equipment Delivered an extra $60,000 worth of product per shift FEATURES & BENEFITS: Stainless steel contact parts ensure easy removal and cleaning, are industrial strength and food grade, and resistant to Heavy-duty head assembly with dust proof cover and 7 dia. infeed duct withstands the demands of daily production An increase in the containers per minute fill rate, which sped up production and increased their profit This is how we turned our customer s powder into profits. most chemicals Fully-enclosed base with column jack to raise/ Variable speed turret drive and auger drive lower full head has a clean appearance and allows production at optimum speed while provides storage for spare parts and tools maintaining accuracy Dust shroud over transfer funnels Product agitation inside hopper assures maintains clean work environment even at product consistency, maximum flow and high production speeds consistent delivery Safety interlocked guarding automatically Allen Bradley PLC and touch screen stops filler when doors open, minimizing interface clearly shows information, risk to operators enables easy transition through controls and has a global support network Tool-less change parts change from one container to another in just minutes PAGE 10 PAGE 11

7 ECONOMY DRAG CHAIN [EC-100] Verify Checkweighers was developed as a complimentary line for AMS Filling Systems. We found that when working with other checkweigher companies, their proprietary controls restricted us from customizing the system s operation. Due to these restrictions, we designed our very own line of Verify Checkweighers. This new line provides offthe-shelf components, PLC based controls and simple system integration. CUSTOMIZED TO MEET YOUR NEEDS The Verify Checkweigher line consists of three models; Economy Drag Chain [EC-100], High End Belt [HB-100] and Embedded Checkweigher. We specialize in simplistic, user friendly operations with ergonomic controls and minimum operator training. All of our electrical controls and options are PLC based with open source programming to allow for flexibility and customization of all checkweigher components. This feature allows for the machine to grow and change with your company and be able to adapt to new advancing technologies. Verify offers a range of technology from simple, cost effective strain gauge and digital load cell to high end, high accuracy electromagnetic force restoration, in order to meet a variety of applications. The machines feedback has multiple abilities either through discrete contacts, serial communication, Ethernet TCP/IP filling or process correction. Our goal is to simplify the checkweighing process by customizing each machine to fit each individual application. CONVEYOR SPEED: Rates up to 100 weights per minute MATERIAL: All stainless steel construction WEIGHT CAPACITY: Capable of weights up to 5 kg ACCURACY: Accuracies up to +/- 1 gram The Economy Drag Chain [EC-100] offers a simplistic design with high accuracy components. We designed our line of checkweighers to be user friendly with easy-to-navigate controls, large touch screen displays and an open construction design. The EC-100 includes a dual chain conveyor, with a long infeed and separate reject conveyor for the best cost-effective solution. HIGH END BELT [HB-100] CONVEYOR SPEED: Rates up to 300 weights per minute MATERIAL: All stainless steel construction WEIGHT CAPACITY: Capable of weights up to 15 kg ACCURACY: Accuracies up to +/-.02 grams The High End Belt [HB-100] is designed for all types of system integration. It contains a weigh cell, infeed conveyor, weighing conveyor and outfeed conveyor. The precision weigh cells utilize electromagnetic force restoration technology for the highest accuracy and precision. EMBEDDED CHECKWEIGHER CONVEYOR SPEED: Rates up to 300 weights per minute MATERIAL: All stainless steel construction WEIGHT CAPACITY: Capable of weights up to 15 kg ACCURACY: Accuracies up to +/-.02 gram The Embedded Checkweigher allows for seamless integration with any of our AMS filling lines. It utilizes electromagnetic force restoration technology to provide high accuracy feedback and adjustments. The checkweigher is embedded at the end of the conveyor channel with a smooth transition between the filler conveyor and infeed belt. This close proximity allows for the highest rate of feedback possible and operates as one comprehensive unit. PAGE 12 PAGE 13

8 INFEED SYSTEMS Our engineers and designers are always thinking about how to save you money and increase your margins. That s why our infeed systems are built for increased capacity to improve efficiency and reduce labor costs. This allows for the hopper to be filled automatically without the use of manual feeding. CONTAINER HANDLING Several container handling accessories are available from AMS, including container lifts, container vibrators, container clamps, neck clamps, diving nozzles, container tappers, collector funnel tappers, vacuum-filling heads and dust collectors. We are always happy to design unique container-handling features to meet your needs. OVERHEAD BULK BINS We offer a variety of stainless steel overhead bulk bins for flood-feeding free flowing products into the fill hopper. They come in a variety of capacities, include covers and have optional vibration or agitation to aid in product flow. Cutoff devices are also available at the discharge opening. A-900 SERIES ROTARY TABLES Both unscrambler and accumulator versions are available in order to fully automate a rigid container filling line. The A-900U unscrambler table orients and feeds glass, plastic and metal containers into an automated packaging line at speeds of up to 120 CPM. FA-800 FLEXIBLE SCREW FEEDERS We offer flexible screw feeders for floor-level-to-fill hopper feeding of the free flowing and non-free flowing dry products. These systems are versatile and can be adapted to your unique application. AMS does the complete system integration, assuring that your filling system runs smoothly. A-800 HORIZONTAL AUGER FEEDER The A-800 provides consistent infeed flow control of most dry products. When combined with our level control, head pressure is evenly maintained, delivering the maximum accuracy from a volumetric filler. Delivered as a system, customers are assured of an integrated filler/feeder operation. CUSTOM FA-800 TWIN AUGER FILLER Custom solution to bulk feed A-500 twin application. Complete system integration. The unscrambler version comes with custom outriggers to orient and stabilize difficult containers. The A-900A accumulator version is ideally suited to accumulate filled containers prior to case packaging. Both versions feature state-of-the-art Teflon Impregnated Aluminum table tops and variable speed drive controls for versatile line integration. Stainless steel tops and base cabinets are available. STAND ALONE CONVEYORS Free standing and roll-up conveyors are available for use throughout your production facility. They can automate almost any semi-automatic machine, and are available in a range of lengths and chain types. Options include indexing, vibration and container lifts. PAGE 14 PAGE 15

9 UPGRADE YOUR MACHINES AMS has the design capabilities and experience to upgrade or refurbish your old outdated filling machines. Obtain all the cost-saving benefits of a brand new filling machine at a fraction of the cost by upgrading your existing system. If you have an old machine with outdated controls, missing parts, or you want to upgrade to a faster line please reach out to us. Our trained service technicians and engineers will come up with a custom solution to upgrade your filling machine. PURCHASE USED EQUIPMENT SPARE PARTS AMS provides high quality replacement parts and accessories for all auger and filling machines. We only utilize the most dependable, long lasting components. Combining CNC manufacturing technology with a commitment to Hopper Coupling high quality and craftsmanship, we build replacement auger tooling and components that are made to last. AMS has an inventory of replacement parts to service your filling machine. From augers to funnels to electronic components, most parts are stocked and ready to ship the same day. We also carry replacement parts and accessories for all major manufacturers including All-Fill, Mateer-Burt, Bartelt, Spee-Dee and Image. Occasionally, AMS has the opportunity to purchase, refurbish and sell used auger fillers. At the time of sale, all auger fillers and filling equipment will be up to our level of quality specifications and standards. If you are in need of spare parts for your filling machine, we encourage you to contact our Parts Department at For more detailed information on specifications and part diagrams check out our online Parts Catalog at Hopper If you are in the market for a refurbished machine, call us at our toll free number Clutch Brake Assembly BEFORE CBC Controller AFTER Agitation Drive Chain Encoder PAGE 16 PAGE 17

10 CUSTOM APPLICATIONS TOOLING AMS understands that one size does not fit all when it comes to filling systems and components. We are committed to developing customized systems to meet the needs of any company. With 30 years of experience as an industry leader, we have the expertise and ability to design and manufacture custom systems whether than means the creation of entirely new systems or slight customizations to existing products. AMS welcomes the opportunity to work collaboratively with you on your most challenging requests. BUSINESS CARD PAGE 18 PAGE 19

11 2500 Chestnut Tree Road Honey Brook, PA TELEPHONE: TF: FAX:

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