P2Xe: compact hybrid panel bender. Perfect balance between space and consumption, productivity and flexibility. Within everybody s reach.
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1 P2Xe: compact hybrid panel bender. Perfect balance between space and consumption, productivity and flexibility. Within everybody s reach.
2 P2Xe: Perfect balance between space and consumption, productivity and flexibility. Salvagnini developed the P2Xe compact Panel Bender especially for companies that want to improve their competitiveness, quality and lead-times. The most interesting alternative to traditional press-brakes With a modular design that minimizes floor space without compromising performance, the Salvagnini P2Xe is an excellent alternative to traditional press brake forming, making panel bending technology accessible to a wide range of customers by offering complete and advanced high production bending solutions. Panel production is totally automatic, with operator intervention only required for loading, unloading and, if necessary for tooling rearrangement. The benefits of the P2Xe: higher productivity and lower cost. The technological solutions used in the design and construction of the P2Xe, such as making widespread use of high performance motors and electrical components, make this machine an extremely competitive, cost-effective and ecologically responsible solution for all companies in the world of sheet metal processing. The P2Xe offers a perfect balance between technology, flexibility, productivity, consumption and cost: z satisfying the production and handling requirements of an ever-increasing number of companies, by making bends up to 165 mm/6.5 high and 2180 mm/85.8 long in just 18 square meters/194 sqf of space, using no more than 9 kw of power; z guaranteeing the flexibility typical of Salvagnini Panel Benders that allows both kit and single piece part production; z exclusive ABT bending technology that guarantees high quality and consistently repeatable finished panels; z ease of operation courtesy of the Salvagnini numerical control system with a user friendly graphical interface and simple programming. Salvagnini 2
3 Accuracy assured: no time wasted and only one centering cycle. The advantages of Salvagnini Intelligent centering The sheet centering principle of Salvagnini Panel Benders represents a considerable advantage over other technologies, because the blank is centered just once, at the beginning of the machining cycle. Controlled references are positioned on the notches and a pneumatic pusher presses the sheet against them. In this way, the dimensions of the base of the finished panel will always be correct, as any dimensional errors on the blank are recovered in the first bend. 1 Positioning the references 2 Holding the sheet in position 3 Centering the blank 3
4 An infinite number of bends with a single tool The press: the heart of the machine The press is the functional heart of the Salvagnini P2Xe Panel Bender. It is composed of: z a solid structure, incorporating Salvagnini s blankholder tool K; z the bending unit (bladeholder) L, a C-shaped structure that holds the upper M and lower N, blades plus any optional tools (CLA); z the counterblade O, which is joined to the press and works with the blankholder to firmly grip the blank while the blades are bending it. Salvagnini 4
5 A single bending tool In the P2Xe Panel Benders, the blankholder is a universal tool that accommodates any sheet that can fit into the Panel Bender. It consists of one central segment and a number of lateral segments placed left and right which allow the length of the blankholder to be adapted manually (MLA) or automatically (ABA) to the dimensions of the panel being bent. Two symmetrical lateral segments allow the blankholder to be expanded or contracted automatically: it can be composed in 5 mm (0.2 ) steps, from the minimum to the maximum length. 2 Blankholder tool Manual blankholder set-up With the MLA configuration, setup is fast and easy: a number of light, modular segments are rearranged easily and safely as the end segments are moved along supports. Access to the worktable and toolbox is provided by the rolling gate in the middle of the machine, making blankholder set-up fast and easy (3-5 minutes) Blankholder set-up procedure Automatic electric blankholder set-up (ABA) The automatic is known as ABA (Automatic Blankholder Adjustment). The automatic configuration of the blankholder changes according to the dimensions of the panel being produced. Blankholder tool rearrangement takes place in masked time and in-cycle set-up adjustment requires zero time. 5
6 z Only 9 kw of power consumption The intensive use of high-performance motors and electrical components have reduced power consumption to a maximum of 9 kw. z Temperature compensation for highquality bends The parts of the machine that are subject to thermal expansion are fitted with temperature sensors and compensation controls, assuring longterm part consistency on the P2Xe.. z Control of the rotator and bending unit for high-quality material The movement mechanism on the bending unit, with its special interpolated control, assures perfect bending even on high-quality, protected material. The control on the electric rotator allows delicate material to be gripped lightly and regulates the pressure applied to the blank. z Automatic kit production If it is equipped with the ABA feature and a bar code scanner BCS,the P2Xe allows in-cycle adjustment of the blankholder tool in masked time, automating kit and even batch one production. Salvagnini 6
7 The great advantages of panel forming: no waste and really lean production. Salvagnini s recognized expertise in integrating sheet metal processing machines, combined with its in-depth knowledge of mechanical, electrical, electronic and software engineering, assures superior material handling and management for fully autonomous factory logistics. z Compact layout The particularly compact layout of the P2Xe makes it a machine that is quick to install and requires only a small amount of floor space. The retractable guard gives easy access for manually centering parts and picking up bent panels. z Fast set-up Access to the worktable is provided by the rolling gate in the middle of the machine, making blankholder set-up fast and easy. z Easy use and programming The graphical interface and the machine diagnostics ensure that the P2Xe is very easy to use. Using only geometric parameters such as bend angle, radius and height makes programming easy. z Leads the way in bending, with more than 2000 Panel Benders installed Salvagnini s first Panel Bender was manufactured in Until then, metal panels were bent either on unflexible dedicated lines or, on manual pressbrakes. With the introduction of the Salvagnini Panel Bender, panel production became flexible and automatic. 7
8 Mode of operation: fast, easy and lean. The blank K is moved on a horizontal plane by the manipulator L. A rotator fitted on the manipulator quickly and accurately places the side to be bent in front of the press. The blankholder M holds the blank firmly in position. The bending unit N and its blades can then make any number of bends, up O or down P, in rapid succession Down bend (negative) Up bend (positive) Safe edge (flattened with blade) Salvagnini 8
9 P2Xe and ABT technology: a winning synergy for maximum productivity and minimum consumption. One of the main difficulties encountered during bending is caused by inconsistent machine behavior when producing parts of different material, quality or thickness. Different batches of material often yield different results (bends more or less closed) and show variations in machine behavior because of changing atmospheric conditions (temperature). Inconsistent behavior affects part quality and requires the product to be continually modified, leading to considerable material waste. To assure consistent accuracy and to improve machine productivity, Salvagnini has implemented proprietary technology known as ABT (Advanced Bending Technology) in its Panel Benders. This is a set of components, formulas, algorithms and devices which are integrated into the Panel Bender in order to provide high performance and reliability. The ABT technology has been applied and implemented throughout all machine components (hydraulic, pneumatic, mechanical and electronic) and has achieved significant results in terms of: z consumption: widespread use of electrical components mean that average power consumption does not exceed 9 kw; z reliability: thermal compensation ensures correct positioning of the heat-sensitive parts of the machine; z end-product quality: the movement control mechanisms on the bending unit and electric rotator assure perfect bending even on high quality and/or delicate material. 9
10 The green heart of Salvagnini s state-of-the-art machinery. Salvagnini designs and manufactures stateof-the art machinery that assures both total workplace safety and respect for the environment. Machines that process metal and are made of metal, an ecofriendly material by definition: recyclable, resistant and easy to work. Salvagnini has long been committed to minimizing energy consumption; handling and disposing of waste correctly; and ensuring complete workplace safety (with OHSAS certification). the machine, and through the intensive utilization of electric axes in operations that do not require any special power, such as handling, tightening, centering and gripping. Considerable attention has also been paid to machine maintenance: this is now even more cost-effective, thanks to the use of original design solutions and commercially available components; the optimization of the parts in the bending unit; and the introduction of the new bending mode. Salvagnini and the environment The P2Xe compact Panel Bender has undergone continuous improvement over the years, not only increasing its efficiency and performance but also reducing its energy consumption by more than 50%.This reduction in energy consumption has been achieved by introducing high-performance components and reducing thermal dispersion on Ecologically responsible With maximum respect for the environment in mind, Salvagnini has chosen to use only metal covers for its machines and the main system command console. Salvagnini has also made an important investment to connect the production facility of the P2Xe to an ecologic power plant that provides both thermal and electric energy. Salvagnini 10
11 Technical specifications Technical specifications Maximum length of incoming sheet (mm) 2495 Maximum width of incoming sheet (mm) 1524 Maximum diagonal of sheet (mm) 2500 Minimum length of incoming sheet (mm) 285 Minimum width of incoming sheet (mm) 140 Maximum bend height (mm) 165 Maximum bend length (mm) Max. thickness and bend angle: (mm): for steel, UTS 410 N/mm (±90 ) / 2.1 (±135 ) 2.1 (±90 ) / 1.6 (±135 ) for stainless steel, UTS 600 N/mm (±90 ) / 1.6 (±130 ) 1.6 (±90 ) / 1.2 (±135 ) for aluminium, UTS 265 N/mm (±90 ) / 2.5 (±130 ) 2.5 (±90 ) / 2.1 (±130 ) Minimum sheet thickness (mm) 0.5 Avarage power consumption (kw) 9.0 Noise level (Machine Directive 2006/42/EC) (db) 69 Technical specifications Technical specifications Maximum length of incoming sheet 98,23 Maximum width of incoming sheet 60 Maximum diagonal of sheet 98,43 Minimum length of incoming sheet 11 Minimum width of incoming sheet 6 Maximum bend height 6,50 Maximum bend length 15,75-76,77 76,77-85,83 Max. thickness and bend angle: (gage) for steel, UTS PSI 13 ( ± 90 ) / 14 ( ±135 ) 14 ( ± 90 ) / 16 ( ±135 ) for stainless steel, UTS PSI 14 ( ± 90 ) / 16 ( ±130 ) 16 ( ± 90 ) / 18 ( ±135 ) for aluminium, UTS PSI 11 ( ± 90 ) / 13 ( ±130 ) 13 ( ± 90 ) / 14 ( ±130 ) Minimum sheet thickness 0.02 Avarage power consumption (kw) 9.0 Noise level (Machine Directive 2006/42/EC) (db) 69 Salvagnini reserves the right to modify this data without prior notice. marketing@salvagninigroup.com
12 AJS Automated Job Shop Integrated Logistics Punching - Shearing Punching - Laser Panel Bending Robotic, Electric and Hydraulic Bending Laser Salvagnini Italia s.p.a. Via Guido Salvagnini, Sarego (Vicenza) - Italia T F
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