Safety in system: Protection for man and machine

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1 Safety in system: Protection for man and machine

2 Safety in system: Protection for man and machine more than60 years of experience more than 20,000 different products more than 1,000 Crore INR turnover more than 1,200 employees in more than20 countries worldwide

3 Competences Safety Switchgears for safety related tasks in all branches of mechanical engineering Lift Automation Switching components and switchgear for lifts from position and door contact switches to non-contact positioning systems Electrical and electronic switches and sensors as well as actuating and indicating elements in this particular field

4 Schmersal Group Worldwide presence Production sites Subsidiaries Commercial partners

5 Schmersal Group Presence in Europe ELAN, Wettenberg SCHMERSAL, Wuppertal

6 Schmersal Group Presence rest of the world

7 Schmersal Group Presence in India You can find at New Delhi Samir Kanchan Tel: Pune Sagar Bhosale Tel: Bangalore Senthil Kumar Tel:

8 References Lift technology Automobile production Construction and building equipment Printing machinery Materials handling technology Lifting, conveying and mechanical handling equipment Crane construction Food processing machines Shipbuilding and marine engineering Heavy industry Textile and fabric machinery Packaging machines Tool machines

9 Presentation on exhibitions

10 Training facility - tec.nicum

11 Further information (Hard- and softcopy)

12 Safety basics

13 Safety basics Why safety in packaging / printing? External disturbance of (packaging) processes may cause failures up to fatal line breakdowns PROCESS RELIABILITY access causes immediate stop of related machine parts - safety position switches - safety switches - safety sensors access prevented while process in progress - solenoid door interlocks - Partial damages - Maintenance invest - Production losses - Poor output quality due to improper working machine Usage of safety components ensures safe processes in order to keep costs at a minimum PROFITABILITY

14 Safety basics Safety solutions for applications with immediate stop TYPE 1 Safety position switches for sliding doors TYPE 2 Safety switch with separated actuatorfor hinged and sliding doors

15 Safety basics Safety solutions for applications with immediate stop Safety switches for flaps and hinged doors Safety switches for hinged and slided doors as well as flaps

16 Safety basics Safety solutions for applications with delayed stop TYPE 2 Safety solenoid door interlocks for hinged and sliding doors

17 Safety basics Requirements on Safety of Machinery Subject of national law with different requirements, may be in form, may be in content Different requirements in e.g. China, USA, European Community etc. Requirements can be addressed to machine manufactures or to machine users or to both of the parties E.g. European Community: Addressed (first of all) to machine manufacturers by so-called EC s Council Directive Although meanwhile there is a lot of International Standardization

18 Safety basics Function of International Standardization Contribution to a mutual (global) understanding of the contents of requirements (Global Regulatory Product Compliance) But may be there are still additional dissent national requirements Further: Formalities of bringing into circulation may be still different, e.g. mandatory and non-mandatory product certifications

19 Safety basics International Standardization Made by ISO (International Standardization Organization); standards of basics, safety aspects, safeguards of machinery Made by IEC (International Electrical Committee); standards of safety-related electrical matters Replacing more and more (but not yet completely) other (national or regional) standards (e.g. CEN, CENELEC etc.)

20 Safety basics Harmonised Standard for Machines (EC) Basic standards Specialist basic standards Further differentiation Specialist standards Type A Type B1 Safety aspects overaching products Type B2 Product specific safety equipment Type C Type A Type B1 Type B2 Type C Contain basic terms, design principles and general aspects which apply to all machines, linked machines, parts of machines and safety components due to the field of application mentioned in the Machine Directive. Contain definite statements and possible solutions to general level safety aspects dealt with in the basic standard, e.g. safety distances, surface temperature, noise, safety related control systems. Contain definite statements or possible solutions to safety-related fixtures, e.g. two-handcontrols, interlocking devices, and separating guard devices. Contain definite requirements or protective maesures for typical hazards which arise with a machine or group of machines, e.g. machine tools, rubber and plastic processing machines, packaging machines, machines for foodstuffs, woodworking machines, construction machines.

21 Safety basics (Harmonised) Norms Reference for Schmersal products EC Directives Machinery Directive Low Voltage Directive Electromagnetical Compliance The intention of the hamonisation concept is that EC Directives and their annexes should only contain essential safety requirements. The binding, but normally very general essential safety Requirements, should be supplemented by harmonised, nonbinding European standards. Implementation in national law EN Safety of machinery - Safety-related parts of control systems EN 1088 Safety of machinery - Interlocking devices associated with guards IEC Low-voltage switchgear and controlgear

22 Safety basics Risk assessment to ISO EN :2006

23 Safety basics Risk assessment ISO EN I Input L Logic O Output Control category B Requirements The safety-related parts of control systems and/or their protective equipment and their components must be so arranged, built, selected, assembled and combined in accordance with the applicable standards that they are able to withstand the influences to be anticipated. System behaviour The occurrence of a fault can lead to the loss of the safety function. Principles to achieve safety Mainly characterised by the selection of components

24 Safety basics Risk assessment ISO EN I Input L Logic O Output Control category 1 Requirements The requirements of B must be fulfilled. Proved components and safety principles must be applied. System behaviour The occurrence of a fault can lead to the loss of the safety function. The probability of a fault occurring is lower than in Category B. Principles to achieve safety Mainly characterised by the selection of components

25 Safety basics Risk assessment ISO EN I Input L Logic O Output Control category 2 TE Test OTE Output Requirements The requirements of B and the application of proved safety principles must be fulfilled. The safety function must be tested by the machine control system at suitable intervals. System behaviour The occurrence of a fault can lead to loss of the safety function in the interval between tests. The loss of the safety function is detected by the test. Principles to achieve safety Mainly characterised by the structure

26 Safety basics Risk assessment ISO EN I1 Input L1 Logic O1 Output Control category 3 I2 Input L2 Logic O2 Output Requirements The requirements of B and the application of proved safety principles must be fulfilled. Safetyrelated parts must be arranged such that: A single fault in each of these parts does not lead to loss of the safety function and: Whenever this can be carried out in an appropriate manner, the individual fault should be detected. System behaviour If an individual fault occurs, the safety function is always maintained. Some but not all faults are detected. An accumulation of undetected faults can lead to loss of the safety function. Principles to achieve safety Mainly characterised by the structure

27 Safety basics Risk assessment ISO EN I1 Input L1 Logic O1 Output Control category 4 I2 Input L2 Logic O2 Output Requirements The requirements of B and the application of proved safety principles must be fulfilled. Safetyrelated parts must be arranged such that: A single fault in each of these parts does not lead to loss of the safety function and: The individual fault is detected on or before the next requirement of the safety function. If this is not possible, an accumulation of faults must not lead to loss of the safety function. System behaviour If faults occur, the safety function is always maintained. The faults are detected in time to prevent a loss of the safety function. Principles to achieve safety Mainly characterised by the structure

28 Food Processing and Packaging Machinery Norms for packaging machinery DIN 8743 Packaging machines and packaging installations, time related definitions, reference factors and calculation fundamentals DIN 8782 Beverage packaging technology; terminology associated with filling plants and their constituent machines DIN 8783 Beverage filling technology; tests an filling plants DIN 8784 Beverage filling and packaging technology; minimum and order related machine specification

29 Food Processing and Packaging Machinery Norms for packaging machinery DIN EN Packaging machines safety - Part 1: Terminology and classification of packaging machines and associated equipment; German version EN 415-1:2000 DIN EN Safety of packaging machines - Part 2: Pre-formed rigid container packaging machines; German version EN 415-2:1999 DIN EN Safety of packaging machines - Part 3: Form, fill and seal machines; German version EN 415-3:1999 DIN EN Safety of packaging machines - Part 4: Palletisers and depalletisers; German version EN 415-4:1997 DIN EN Safety of packaging machines - Part 5: Wrapping machines; German version EN 415-5:2006

30 Food Processing and Packaging Machinery Norms for packaging machinery DIN EN Safety of packaging machines - Part 6: Pallet wrapping machines; German version EN 415-6:2006 DIN EN Safety of packaging machines - Part 7: Group and secondary packaging machines; German version EN 415-7:2006 DIN EN Safety of packaging machines - Part 8: Strapping machines; German version EN 415-8:2008 DIN EN EN 415-9: Safety of packaging machines - Part 9: Noise measurement methods for packaging machines, packaging lines and auxiliary equipment - Grade 2 and 3 accuracy

31 Product portfolio (Extract for packaging applications)

32 Product range (extract of Safety Technology) Safety technology Devices and systems to protect men and machine emphasing to protect operators against hazardous machine movements. Interlocking devices with / without guard locking Safety switches with separate actuator Safety magnet switches Plastic and metal encapsulated safety guard locks Position switches with safety function Contactless safety switches and guard locks with inductive working principle Hinge switches Safety monitoring modules

33 Product range (extract of Safety Technology) Switches for hygenic- and contamination-critical tasks Hygenic push buttons and pilot ligths Fully capsulated safety sensor Non-contact door interlocks Optoelectronic protective devices Safety laser scanner Safety light curtains Safety light grids with integrated muting function Safety light barriers control category 4 Safety light barriers control category 2

34 Product range (extract of Automation Technology) Automation technology Electrical and electronic switching devices and sensors with emphasis positioning and end position entry Standard and substandard position switches, reed switches and sensors Standardized position switches with metal- and plastic-encapsulated housings Multi-position switches Reed switches Proximity switches Sensors with increased EMC-resistance

35 References

36 Packaging applications - References

37 Packaging applications - References Tray Shrink Packer End packaging machines Innopack CMP Wrap around and traypacker

38 Packaging applications - References

39 Joerg Joerg Schreiber Schreiber K.A. Schmersal GmbH K.A. Schmersal GmbH Regional Sales Manager Industrielle Sicherheitsschaltsysteme Asia Moeddinghofe 30 D Wuppertal Telefon Telefax Mobil Internet

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