Fabrication Facilities A HEEREMA COMPANY

Transcription

1 Fabrication Facilities A HEEREMA COMPANY

2 heerema fabrication group

3 Prime locations and purpose-built facilities Heerema Fabrication Group (HFG) owns three large fabrication locations situated around the North Sea and a fabrication workshop facility in Poland, serving clients in energy-related industries with a focus on oil and gas. All locations in the Netherlands (Zwijndrecht and Vlissingen), the United Kingdom (Hartlepool) and in Poland (Opole) are ideally situated and have large, covered modern halls for prefabrication, assembly and other services. The indoor fabrication halls are among Europe s largest and are equipped to handle several large projects simultaneously. HFG specializes in the engineering and fabrication of large and complex structures, mainly for the offshore oil and gas and wind industry. HFG offers a comprehensive range of services, including concept design, front-end engineering, detailed design, procurement, project management, construction, transport and installation, hook-up and commissioning. More than 80% of the platforms on the Dutch Continental Shelf have been fabricated by HFG. The hundreds of offshore structures built by HFG include bridges, jackets and piles, modules and totally integrated decks for many leading oil and gas companies. It has also delivered onshore modules for refineries, (petro)chemical plants and power stations. For the offshore wind market HFG focusses on topsides and jackets for HVDC / AC platforms. Together with its Innovation Center, HFG aims to serve its clients with innovative, cost-effective and high-quality engineering and fabrication solutions, with strong EPC(I) management capabilities. Quality performance, safety, occupational health and environmental protection are core to our culture and at the heart of each employee. We are committed to an incident and injury free fabrication environment and the continual improvement of quality, safety, health and the environment. In addition, benchmarking and improvement of the management systems is ensured by the CHEQSERT system. CHEQSERT is a HFG customized assessment protocol which covers a framework of controls that together drive QSHE performance and the continual improvements of the HFG locations. CHEQSERT audits are carried out yearly in partnership with DNV GL to ensure maintenance of the HFG multi-site certification to ISO 9001, ISO , EN , ISO and OHSAS

4 heerema fabrication group Heerema Hartlepool Fabrication facilities: Yard Greenland Road Yard Northgate Total area 48,311 m2 28,090 m2 Main fabrication hall 100 x 37 x 30 m (LxWxH) 100 x 37 x 20 m (LxWxH) 2x* (40 t + 40 t), 29 m below hook 2x (20 t + 20 t), 30 m below hook 2x 30 t, 19 m below hook 1x (20 t + 20 t), 18 m below hook * max engineered lift 400 t Prefabrication hall 100 x 37 x 8 m (LxWxH) 60 x 31 x 9 m (LxWxH) 4x 10 t, 8,1 m below hook 3x 10 t, 7,4 m below hook Heerema Hartlepool offers two purpose-built construction facilities located around the sheltered Victoria Harbour in Hartlepool. This prime North East England location affords ready access by sea, air, road and rail and is nestled between Teesside and Tyneside, two of the industry s major sources of fabrication skills and expertise. The construction sites consist of two fabrication halls and cover 76,401 m2 with a 355-meter 15,000-tons capacity quayside for large load-outs. The facilities include: covered large assembly halls fully equipped prefabrication facilities covered material stores covered blasting and painting facilities Workshops Temperature controlled blasting and painting workshop supported by two additional covered shelters for blasting and coating larger structures. Storage and equipment Heerema Hartlepool has four large, covered and heated material and consumable storage areas on site. Some 16,100 m of open storage and quarantine space within the covered facilities provide significant on-site capacity. An extensive array of equipment is available, including permanent lifting capacity up to 400 tons, inside the main fabrication hall fully maintained in accordance with U.K. legislation and manufacturers recommendations. We hire specialized cranes for major lifts outside the fabrication halls up to approximately 800 tons.

5 Tools, technology and team effort Throughout our yard, a wide range of tools and equipment are at our staff s disposal for all aspects of a construction project. Cutting and profiling machines are directly linked to CNC CAD/CAM engineering systems. Teamwork and computer technology are combined to achieve the best possible results. Our IT systems provide fully controlled material flow and give us continuous insight into the production process. Quality and Safety Heerema Hartlepool operates HFG s integrated management system incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO , EN , ISO and OHSAS Heerema Hartlepool holds accreditation in accordance with PED 97/23/EC for Module H & Module H1 and as such have in place processes and procedures to work within the requirements of these modules and will appoint a responsible person when the project type requires Heerema Hartlepool to take on the role of Manufacturer (usually EPC projects). Security Our facilities are fenced and have 24-hours security and CCTV.

6 heerema fabrication group The Heerema Vlissingen construction yard is strategically situated on an industrial estate in the port of Vlissingen, in the South West of the Netherlands. It is easily accessible by road and inland waterway. The yard has unrestricted access to the sea. The 200,000 m2 construction site has a 720-meter quayside, of which 450 meters are available for large load-outs. The facilities include: fully equipped large prefabrication and assembly halls steel fabrication and electrical workshops covered blasting and painting facilities Storage and equipment The Heerema Vlissingen yard specializes in the design and construction of lift and launch jackets of all sizes. We also build topsides up to 3,500 tons on this yard. For the storage of equipment and materials we have three large, covered and heated storage areas on site. Some 12,000 m2 of open storage and 34,500 m2 of quarantine space provide significant on-site capacity. An extensive array of equipment is available, including permanent mobile (heavy) lifting capacity, fully maintained in accordance with Dutch legislation and manufacturers recommendations. Fabrication facilities: Total area Main fabrication hall Prefabrication hall Blasting & Painting hall Mobile cranes 200,000 m2 100 x 37 x 30 m (LxWxH) 3 x 40 t, 30 m below hook 100 x 40 x 6 m (LxWxH) 6 x 10 t, 6 m below hook 72 x 27 x 10 m (LxWxH) 72 x 10 x 6 m (LxWxH) 3x range upto 600 t lifting capacity Heerema Vlissingen

7 Tools, technology and team effort Throughout our yard, a wide range of tools and equipment are at our staff s disposal for all aspects of a construction project. Specially developed ERP software and systems are used to integrally manage the multidisciplinary engineering, procurement and construction processes in our projects. Human ingenuity and computer technology are combined to achieve the best possible results. Fully controlled material flow through information systems support the continuous insight into the production progress. Quality and Safety Heerema Vlissingen operates HFG s integrated management system, incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO , EN , ISO and OHSAS Security Our facility is certified to the ISPS (International Ship and Port Security) standard and is fenced, with 24-hour security and CCTV.

8 heerema fabrication group Heerema Zwijndrecht Fabrication facilities: Total area Main fabrication hall 1 Main fabrication hall 2 Structural prefabrication shop Piping prefabrication shop Blasting & Painting shop 146,000 m2 204 x 50 x 35 m (LxWxH of doors) 280 t lifting capacity 132 x 50 x 43 m (LxWxH of doors) 300 t lifting capacity 132 x 23 x 6 m (LxWxH) 7x 5 t lifting capacity 102 x 60 x 9 m (LxWxH) 6x 5 t lifting capacity 50 x 24 x 8,50 m (LxWxH) 50 x 24 x 9,50 m (LxWxH) 80 x 12 x 4 m (LxWxH) Our fabrication yard in Zwijndrecht, near the Port of Rotterdam, has superb facilities and has extensive experience with the execution of EPC(I) contracts. The construction site covers 146,000 m2 with a 680-meter quayside for loadouts up to 15,000 tons. Storage and equipment For the storage of equipment and materials we have large, covered and heated storage areas on site. Some 20,000 m2 of open storage and 9,720 m2 heated and covered space provide significant on-site capacity. The facilities include: covered large assembly halls dedicated workshops for structural prefabrication electrical workshop piping prefabrication non-destructive testing fully conditioned blasting and painting facilities for structural steel and piping An extensive array of equipment is available, including permanent mobile lifting capacity, fully maintained in accordance with Dutch legislation and manufacturers recommendations.

9 Tools, technology and team effort Throughout our yard, a large variety of tools and equipment are at our staff s disposal for all aspects of a construction project. Specially developed ERP software and systems are used to integrally manage the multidisciplinary engineering, procurement and construction processes in our projects. Human ingenuity and computer technology are combined to achieve the best possible results. Subcontractors have their own on-site offices and warehouses, allowing them to fully integrate with the Heerema Zwijndrecht team. Quality and Safety Heerema Zwijndrecht operates HFG s integrated management system, incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO , EN , ISO and OHSAS Security Our facility is certified to the ISPS (International Ship and Port Security) standard and is fenced, with 24-hour security and CCTV.

10 heerema fabrication group The HFG Polska facility is located in Opole, in the south of Poland, on the banks of the river Odra. It is located on an industrial estate adjacent to an inland harbour, enabling transport by inland waterway. The facilities include: Equipment can be loaded with a 500-tons gantry crane installed on a runway. Maximum size restrictions for inland water transport are 37 x 6,75 meters with a height of 6,5 meters by barge and 4 meters by push boat. The site is also accessible by rail. The facility includes a large covered fabrication hall for the prefabrication of small offshore steel structures and substructures. On-site support HFG Polska initially provided construction services and high-skilled workers to HFG s three fabrication locations situated around the North Sea. Today, HFG Polska is specialized in the prefabrication of small offshore steel structures and substructures for the Heerema Fabrication Group fabrication facilities in the Netherlands (Vlissingen and Zwijndrecht) and the United Kingdom (Hartlepool), as well as other clients in energy-related industries with a focus on the oil and gas market. All workers are employed by HFG Polska and trained to the highest safety and quality standards of the Heerema Fabrication Group. The welders, fitters and general steelworkers alternate between working on HFG Polska site and HFG fabrication locations, providing them with unique experience. This creates a stable social structure for our people and a skilled and reliable workforce for the company. Fabrication facilities: Total area 32,300 m2 Prefabrication hall 120 x 33 x 16 m (LxWxH) Accessibility doors (4): 9 x 14 m, 6 x 9 m, 4 x 6 m, 4 x 6 m (WxH) 2x 30 t, m below hook main hoist 32 t auxiliary hoist 8 t Column cranes (5) Main hoist 2 t, up to 5 m rotation 180 HFG Polska

11 Heerema fabrication group operates two Deepwater Construction Vessels: Balder and Aegir. Both vessels are capable of laying pipe in J-lay mode; the Aegir can also lay pipe in Reel-lay mode. Oil & gas and energy-related industries HFG Polska focuses on projects in specialized markets for our clients serving the oil & gas and energy-related industries. (Pre)fabrication of steel and piping constructions for: bridges, portals, ladders, stairs, railings etcetera for topsides and jackets plate girders, grillages and cribbing pipework rigging platforms Quality and Safety HFG Polska operates HFG s integrated management system incorporating Quality, Safety, Health and Environmental care that is accredited to ISO 9001, ISO , EN , ISO and OHSAS Security Our facility is fenced and has 24-hours security and CCTV.

12 Fabrication locations: Heerema Zwijndrecht B.V. Noordweg LH Zwijndrecht Heerema Vlissingen B.V. Belgiëweg-Oost 1, Harbor no TT Nieuwdorp Vlissingen-Oost Heerema Hartlepool Ltd. Greenland Road Hartlepool TS24 0RQ United Kingdom HFG Polska Sp. z o.o. ul. Berylowa Opole Poland P.O. Box AB Zwijndrecht The Netherlands P.O. Box KB Vlissingen The Netherlands Tel.: +31 [0] zwijndrecht@hfg-heerema.com Tel.: +31 [0] vlissingen@hfg-heerema.com Tel.: +44 [0] hartlepool@hfg-heerema.com Tel.: opole@hfg-heerema.com Heerema Fabrication Group SE Noordweg LH Zwijndrecht P.O. Box AB Zwijndrecht The Netherlands Tel.: +31 [0] info@hfg-heerema.com April 2016