SCHÄFER / MEGOMAT MACHINE SERIES

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1 SCHÄFER / MEGOMAT MACHINE SERIES THIS SECTION CONTAINS BLADES FOR THE FOLLOWING MACHINE SERIES: APE-300 EUROPEAN ASM 1000 ASM 3000 ASM 3001A CONTACT MACHINE SERIES ULTIMA MODEL MACHINE SERIES Your Global Source for Wire Processing Perishable Tooling 413

2 MEGOMAT APE-300 MACHINE SERIES COLLINEAR ANGLE CUT-OFF BLADES CLASS: CL-A COLLINEAR ANGLE CUT-OFF BLADES Sharp edge is ground to a flat collinear angle. Characteristics: Sharp edges cut by shearing action. This class of blade was designed to allow multiple conductor wire to be processed without deforming the wire. The main advantage of this class is the ability to process many different wire gauges with the same blades CL-A CUT BLADE BLADES@LAKESPRECISION.COM 414

3 MEGOMAT EUROPEAN ASM 1000 MACHINE SERIES COLLINEAR RADIUS STRIP BLADES CLASS: CL-R COLLINEAR RADIUS TYPE The sharp edge is ground to a half circle whose radius approximates awg wire size. Shearing edge is ground to a straight edge. This type of blade, when closed to shut height, forms a perfect circle profile. Advantages: This type of blade is excellent for precise and clean jacket removal because it exactly matches conductor gauge. Excellent for thin-wall cross-link PVC and most applications where precise jacket removal around the conductor is required, especially with layered coverings such as fiber over plastic, plastic over shields, etc. Disadvantages: Shut height cannot be modified to process adjacent wire sizes. Off-center wire condition has to be considered when choosing blade size XX BLADES@LAKESPRECISION.COM 415

4 MEGOMAT EUROPEAN ASM 1000 MACHINE SERIES COLLINEAR ANGLE CUT-OFF BLADES CLASS: CL-A COLLINEAR ANGLE CUT-OFF BLADES Sharp edge is ground to a collinear angle. Characteristics: Sharp edges cut by compression.this class of blade was designed to allow positive control of cutter head closure. It also allows precision processing of specific wire sizes with an inherant blade longevity. This type of blade is used with collinear radius strip blades CUT-OFF BLADE CUT-OFF BLADE = BLADES@LAKESPRECISION.COM 416

5 MEGOMAT EUROPEAN ASM 1000 MACHINE SERIES WIRE GUIDES CLASS: WG RADIUS WIRE GUIDE Wire guides are used in conjunction with collinear radius strip blades to precisely guide the conductor into the strip area of the blade. This will help prevent the conductor from coming in contact with the cutting edges of the strip blades, preventing premature strip blade wear. Choosing the correct part number When choosing the correct size, the guide diameter chosen should be 0.00 mm to 0.1 mm larger than the measured insulation diameter. Example: = 1.0 mm Diameter Guide BLADES@LAKESPRECISION.COM 417

6 MEGOMAT ASM 3000 MACHINE SERIES TRU-RADIUS V STRIP BLADES CLASS: TR-V TRU-RADIUS V STRIP BLADE The sharp edge is ground to a half circle whose radius approximates awg wire size. The entry angle lines intersect the half circle at the quadrant points. This type of blade, when closed, presents a true circle profile. Advantages: This type of blade is excellent for precise and clean jacket removal because it combines the scissor-like shearing action of the by-pass blade with the exact hole profile matching a conductor gauge. Excellent for thin wall cross-link PVC and most rubbery or elastic insulations ( thin or thick wall ). Disadvantages: Shut height cannot be modified to process adjacent wire sizes. Off center wire condition has to be considered when choosing blade size XX BLADES@LAKESPRECISION.COM 418

7 MEGOMAT ASM 3000 MACHINE SERIES COLLINEAR RADIUS STRIP BLADES CLASS: CL-R COLLINEAR RADIUS TYPE The sharp edge is ground to a half circle whose radius approximates awg wire size. Shearing edge is ground to a straight edge. This type of blade, when closed to shut height, forms a perfect circle profile. Advantages: This type of blade is excellent for precise and clean jacket removal because it exactly matches conductor gauge. Excellent for thin-wall cross-link PVC and most applications where precise jacket removal around the conductor is required, especially with layered coverings such as fiber over plastic, plastic over shields, etc. Disadvantages: Shut height cannot be modified to process adjacent wire sizes. Off-center wire condition has to be considered when choosing blade size M M M M M XX BLADES@LAKESPRECISION.COM 419

8 MEGOMAT ASM 3000 MACHINE SERIES COLLINEAR CUT-OFF BLADES CLASS: CL-R COLLINEAR ANGLE CUT-OFF BLADES Sharp edge is ground to a collinear angle Characteristics: Sharp edges cut by compression. This class of blade was designed to allow positive control of cutter head closure. It also allows precision processing of specific wire sizes with an inherent blade longevity. This type of blade is used with collinear radius strip blades. = M BLADES@LAKESPRECISION.COM 420

9 MEGOMAT ASM 3000 MACHINE SERIES RADIUS WIRE GUIDES PART S RADIUS WIRE GUIDES Wire guides are used in conjunction with collinear radius strip blades to precisely guide the conductor into the strip area of the blade. This will help prevent the conductor from coming in contact with the cutting edges of the strip blades, preventing premature strip blade wear. Choosing the correct part number When choosing the correct size, the guide diameter chosen should be 0.00 mm to 0.1 mm larger than the measured insulation diameter. Example: = 1.0 mm Diameter Guide XX BLADES@LAKESPRECISION.COM 421

10 MEGOMAT ASM 3000 MACHINE SERIES TANGENT RADIUS V STRIP & UNIVERSAL CUT-OFF BLADES CLASS: TA-V / UN-V TANGENT RADIUS V STRIP BLADES The sharp edge is ground tangent to an arc whose radius approximates awg wire size. The entry angle lines meet the arc at a tangent point. This type of blade, when closed, presents a diamond shaped edge profile. Advantages: By adjusting cutter head shut height, ( if insulation material and wall thickness allow ), you can process adjacent wire extrusions. Disadvantages: Inadequate for processing thin wall and/or hard insulations such as cross-link or fiberglass jackets OLD STYLE UNIVERSAL CUT-OFF BLADES The sharp edge is ground to a radius size. The entry angle lines meet the radius at a tangent point. This type of blade, when closed, presents a diamond shaped edge profile. Characteristics: Sharp edges cut by slicing, creating a gradual cut. This produces less deformation of the material being cut. Cutting edges must be able to by-pass each other. This type cutoff is best used with circular shaped wire M STYLE A STYLE B BLADES@LAKESPRECISION.COM 422

11 MEGOMAT ASM 3000 MACHINE SERIES VARIABLE SPACERS ( WITH HOLE ) VARIABLE SPACERS The wire end strip dimension is obtained by physically inserting spacers of different thickness in-between the blade bodies. The assembly is then held in place by set screws or other fastening devices. This system involves measurement calculations in order to figure the correct spacer-blade combinations. Because of its inherent cumbersome nature, it is highly recommended that this setup be performed in anticipation to a scheduled production run. To optimize equipment productivity, it is a good idea to have several sets of pre-assembled blade mounts ready for production schedules. = M SPACER SET XX M BLADES@LAKESPRECISION.COM 423

12 MEGOMAT ASM 3000 MACHINE SERIES VARIABLE SPACERS ADDITIONAL PART S QUICK CHANGE VARIABLE SPACERS The wire end strip dimension is obtained by physically inserting spacers of different thickness in-between the blade bodies. The assembly is then held in place by set screws or other fastening devices. This system involves measurement calculations in order to figure the correct spacer-blade combinations. Because of its inherent cumbersome nature, it is highly recommended that this setup be performed in anticipation to a scheduled production run. To optimize equipment productivity, it is a good idea to have several sets of pre-assembled blade mounts ready for production schedules. SPACER SET TEM BLADES@LAKESPRECISION.COM 424

13 MEGOMAT ASM 3000 MACHINE SERIES TOOLHOLDERS TOOLHOLDERS Purchase choices range from a complete assembly, with spacers, to a single toolholder, individual screw or nut. For an assembly with pre-installed blades for your specific application, please contact sales for further information TOOLHOLDER BASE LOCATOR PIN SCREW UPPER ASSEMBLY = M SCREW & NUT SCREW NUT LOWER ASSEMBLY = M UPPER TOOLHOLDER ASSEMBLY LOWER TOOLHOLDER ASSEMBLY = BLADES@LAKESPRECISION.COM 425

14 MEGOMAT ASM 3000 MACHINE SERIES SPECIAL APPLICATION BLADES XX MUTLI-CONDUCTOR SPECIAL APPLICATION BLADES Lakes Precision, Inc. also provides blades for special applications. A few examples are shown here. For blades to meet your specific application please contact Lakes Precision, Inc XX OVAL STRIP BLADE MUTLI-CONDUCTOR CL-A CUT-OFF BLADES@LAKESPRECISION.COM 426

15 MEGOMAT ASM 3001A MACHINE SERIES KNOCK-OFF BLADES KNOCK-OFF BLADES - For more information, contact Lakes Precision, Inc KNOCK-OFF KNOCK-OFF MEGOMAT CONTACT MACHINE SERIES UNIVERSAL CUT / STRIP BLADES The sharp edge is ground at an angle that results in a V opening of exactly 90 degrees. Characteristics: 90 degree angle is widely accepted as the best entry angle to use for processing a wide range of wire sizes using the same blade setup. Most of the time, this class of blade incorporates a sharp edge ground to a very small or non-existing radius. It works sufficiently for most of standard wall insulation but is marginal for thin wall, cross-linked PVC, very rubbery insulations, woven fiber or thinwalled multi-conductors. OEM# T2AB0017R UN-V CUT / STRIP FOR CONTACT MACHINE BLADES@LAKESPRECISION.COM 427

16 MEGOMAT ULTIMA MODEL MACHINE SERIES TRU-RADIUS STRIP BLADES CLASS: TR-V TRU-RADIUS STRIP BLADE The sharp edge is ground to a half circle whose radius approximates awg wire size. The entry angle lines intersect the half circle at the quadrant points. This type of blade, when closed, presents a true circle profile. Advantages: This type of blade is excellent for precise and clean jacket removal because it combines the scissor-like shearing action of the by-pass blade with the exact hole profile matching a conductor gauge. Excellent for thin wall cross-link PVC and most rubbery or elastic insulations ( thin or thick wall ). Disadvantages: Shut height cannot be modified to process adjacent wire sizes. Off center wire condition has to be considered when choosing blade size XX TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V TR-V BLADES@LAKESPRECISION.COM 428

17 MEGOMAT ULTIMA MODEL MACHINE SERIES TANGENT RADIUS V STRIP BLADES CLASS: TA-V TANGENT RADIUS V STRIP BLADES The sharp edge is ground to an arc whose radius approximates awg wire size. The entry angle lines meet the arc at a tangent point. This type of blade, when closed, presents a diamond shaped edge profile. Advantages: By adjusting cutter head shut height, ( if insulation material and wall thickness allow ), you can process adjacent wire extrusions. Disadvantages: Inadequate for processing thin wall and/or hard insulations such as cross-link or fiberglass jackets XX BLADES@LAKESPRECISION.COM 429

18 MEGOMAT ULTIMA MODEL MACHINE SERIES UNIVERSAL STRIP BLADES CLASS: UN-V UNIVERSAL STRIP BLADE The sharp edge is ground to an arc that has a small radius. The entry angle lines meet the arc at a tangent point. Unique to this from is an auxiliary angle that intersects the entry angle. This results in greater insulation penetration and a better strip. This patented blade type allows wire sizes from 26 awg to 10 awg to be processed using a single set of blades DEGREE UNIVERSAL STRIP BLADE DEGREE UNIVERSAL STRIP BLADE XX UNIVERSAL STRIP BLADE The sharp edge is ground at an angle that results in a V opening of exactly 90 degrees. Characteristics: 90 degree angle is widely accepted as the best entry angle to use for processing a wide range of wire sizes using the same blade setup. Most of the time, this class of blade incorporates a sharp edge ground tangent to a very small or non-existing radius. It works sufficiently for most standard wall insulations but is marginal for thin wall, cross-linked PVC, very rubbery insulations, woven fiber or thin-walled multi-conductors. CUT-OFF BLADE CLASS: WE-A The sharp edge is ground at an angle that results in a V opening above 90 degrees. Characteristics: Wide angle is not as effective for gathering wire towards the operating radius. This type works well for gathering thick, soft insulations, ( such as ignition wire ) UNIVERSAL STRIP BLADE CUT-OFF BLADE BLADES@LAKESPRECISION.COM 430

19 MEGOMAT ULTIMA MODEL MACHINE SERIES TANGENT RADIUS V STRIP BLADES CLASS: TA-V TANGENT RADIUS V STRIP BLADES The sharp edge is ground to an arc whose radius approximates awg wire size. The entry angle lines meet the arc at a tangent point. This type of blade, when closed, presents a diamond shaped edge profile. Advantages: By adjusting cutter head shut height, ( if insulation material and wall thickness allow ), you can process adjacent wire extrusions. Disadvantages: Inadequate for processing thin wall and/or hard insulations such as cross-link or fiberglass jackets MM RADIUS MM RADIUS XX WIDE ENTRY ANGLE CLASS: WE-A The sharp edge is ground at an angle that results in a V opening above 90 degrees. Characteristics: Wide angle is not as effective for gathering wire towards the operating radius. This type works well for gathering thick, soft insulations, ( such as ignition wire ) DUO4 REJECT CUT BLADE BLADES@LAKESPRECISION.COM 431

20 MEGOMAT ULTIMA MODEL MACHINE SERIES IGNITION WIRE APPLICATION BLADES IGNITION WIRE APPLICATION BLADES XX Ignition cable strips require the use of wire stops. These stops are used to control the cable and to prevent the conductor from coming into contact with the strip blades. This is required due to the soft nature of the outer jacket and the conductor wire guides and strip blades are sized for the individual application. - FOR IGNITION CABLE APPLICATIONS PLEASE CONTACT LAKES PRECISION INC XX CUT-OFF XX WIRE GUIDE XX WIRE STOPS BLADES@LAKESPRECISION.COM 432

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