VARIO-Series.... build up your technology. Grinding in Motion
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1 VARIO-Series... build up your technology Grinding in Motion
2 Enterprise profile Ever since the company s foundation in 1919, K. JUNG GmbH has been one of the world s leading manufacturers of high-precision surface and profile grinding machines. JUNG machines, which are renowned for their extraordinary precision, their state-of-the-art grinding technology and their exceptional durability, are in action in more than 50 countries around the world. K. JUNG GmbH at a glance K. JUNG GmbH manufactures surface and profi le grinding machines in the following sizes at its South German facility: 400 x 150 mm to 1500 x 500 mm. The machine series have a modular structure, in other words the various types are tailored to each customerís individual requirements by means of standardized modules. This system allows the same machine platform to be used for both fl exible small-batch production and rationalized mass production.
3 VARIO with partial enclosure The table-guideway The machine table with its hydrodynamic, symmetrically arranged double-fl at and V-centre guide is fully supported throughout the entire traversing range and is characterized by complete evenness and surface quality, even under the toughest operating conditions.. Construction VARIO Series is based on a new modular cross slide concept offering quality and precision at the highest stage. The know-how and the experience of decades at JUNG has incorporated its development. VARIO series has been designed as hook machine. Trough its innovative plug and play it is most convenient for international use. Linear guidance elements in cross slide and in vertical axis ensure smooth and µ-accurate positioning. The longitudinal slide, fully supported in every position, offers a very high variability regarding various table superstructural parts. The cast iron made table guide slidesystem guarantees to meet the extreme high demands on a JUNG machines, regarding absorbability features in the rerouting area and surface fi nish. The table drive is carried out by a roll thread drive with digital servo drive. 1
4 The working area of VARIO The compact construction of VARIO offers maximum fl exibility in the working area with small dimensions. This allows a free combination of different clamping systems on the clamping surface of grinding table with different profile dressing units from the JUNG product range. The combination of VARIO and JUNG profile dressing unit PA37K offers ideal fl exibility. The grinding area leaves no restrictions to the essential - grinding. Generous designed types of machine enclosure are the precondition for automatic work piece mounting. Depending on the requirement the VARIO can be combined with multiple loading systems. Quality Achieving of the most accurate results under all conditions and all the time is an essential daily requirement. However, the quality of production also depends directly upon the reliability and longevity of production facilities used. Measurement controlled grinding JUNG machines are standing for exceptional reliability, microprecise profi les in standalone operation regardless of the machine type and CNC profi ling system. 2
5 The way to the best result Our best references are the many different jobs which our customers complete every day on JUNG machines. The commitment to concern ourselves with the widely differing demands expected by our customers, and the ability to provide the appropriate intelligent solutions, make us an exceptionally competent partner in all matters related to grinding. Application examples Die and mould industry Machine- and equipment building Semiconductor industry Optical industry Aerospace industry Fine mechanics industry Micro technology Medicine technology Telecommunication and automotive industry 3
6 P-Control... for universal tasks A new dimension of simplicity with stand alone control cabinet. The confi guration of the clearly arranged 12 touch screen on control cabinet can be freely adjusted the same way as D-control, either on the left or right side. Grinding while others are setting up! Setting-up times are reduced to a minimum thanks to the intuitive, menu-driven graphics interface and the teach-in function. Simple, manual operation with electronic handwheels and a joystick your work is transformed into child s play. This machine is equally suited for single parts and series parts. Selectable grinding cycles facilitate mostly self-governed operation. Setting-up times are reduced to a minimum thanks to the teach-in function and the intuitive, menu-driven graphics interface. Predefi ned standard contours can be automatically profiled simply by entering a few parameters directly on the controller. GeoPlus Additional contours deviating from the standard can be created by the JUNG programing system GRIPS (GRIPS 32 - refer to page 20) and transferred into the machine control. 4
7 D-Control... for flexible tasks The D-control represents the highest development regarding fl exibility in JUNG modular construction and is especially suitable in combination with CNC dressing unit PA37K also for most complex machining tasks. Flextouch technology allows shifting to simple self explanatory cycle modus in the workshop level. The stand alone control cabinet of D-control features ergonomic operation in connection with a 15 touch screen. This allows a comfortable operation either through touch control or by mouse. This concept is optimized through a portable hand operation unit or electronic hand wheel for all axes. The maximum fl exibility offers the Sinumerik 840 with integrated JUNG programming system Grips 32. JUNG has accommodated the user software especially according to your requirement, in order to simplify your job as easy as possible. Simple and fast programming provides fl exible solutions for complex tasks from single parts to series. The clearly arranged order of all user elements and display elements guarantee a safe and fast operation. 5
8 GRIPS 32 Intelligent programming system 32-bit Windows programming system from JUNG for generating dressing processes and interpolated path grinding operations. Operation Flexibility Performance Contour creation based on simple, standardized geometries or free inputs. Integration into existing CAD / CAM network. The geometry can also be used for all interpolation methods of CNC axis control on the machine. Path grinding operations in the longitudinal and transverse directions can be traveled through in this way. Geometries are converted directly to NC-programs. Production reliability Collision detection Cost effectiveness Different dressing strategies reduce grinding wheel wear to a minimum and optimize dressing times 6
9 Dressing devices Profile machining in perfection CNC controlled 4-axis dresser from JUNG The technical highlights at a glance: Microprecision Operation Flexibility Productivity Performance Production reliability Cost effectiveness High-resolution, direct axis drives JUNG GRIPS 32 programming system for - Workpiece profile geometry creation - Collision and feasibility checks - CAD / CAM integration - 6x toolholder for profile diamonds, or alternatively - Toolholder for rotating diamond wheel - Quick-change system for toolholders Continuous dressing of the grinding wheel during machining, CD grinding. - Automatic setting-up and gauging of tools on the machine - Subsequent tool evaluation - Integrated tool management - Overhead arrangement prevents collisions with workholders / fi xtures in the working area Longer dressing tool life. Maximum precision in unmanned operation 7
10 Service 1 Right from the outset it was the unfailing reliability of a JUNG machine that established our sound reputation. And we will continue to ensure that this proverbial reliability and long service life of our machines will remain unchanged also in the future. For this purpose we offer a comprehensive service package to match the ever tougher competition on the market, and to remain a genuine partner for our customers. 8 The numerous advantages of the JUNG service package: Application Consulting If you are thinking of purchasing a new machine or if you require expert assistance with specific machining tasks, please contact our Innovative Grinding Technology department for sound practical advice. 2 Training An experienced team of instructors on our training center will instruct your personnel to operate our machines competently, thereby ensuring speedy access to the new technology. 3 Secondhand machinery We are happy to accept a used machine in part payment when a new JUNG machine is purchased, and you can also approach us when you are looking for a second-hand machine. 4 Repairs A worldwide, competent and reliable service organization is instantly at your disposal to remedy any problems in the very rare event that this becomes necessary. 5 Maintenance More and more customers are having their machines serviced at regular intervals. This prevents potential machine failures as a result of normal wear, and withit loss of production and delays in delivery. Make an appointment with our maintenance team or conclude a servicing agreement with us. 6 Engineering With the development of our products we not only fulfill all the requisite statutory requirements and laws, but also the much tougher demands of our own Jung standards! You are therefore guaranteed a reliable and practice-proven high-precision product. The development of innovations and customized solutions ranks among our most important engineering activities.
11 Tabl Ground area Magnet dimensions Max. grindable workpiece area Max. space between table and spindle centre Permissable load, incl. magnetic plate Height over fl oor VARIO 600 x 300 mm 600 x 300 mm 600 x 300 mm 620 mm 250 kg 900 mm technical data Main spindle drive Digital servomotor Continuously variable speed Driving power Cutting speed *) Grinding wheel Max. diameter Max. width Bore hole Max. radial wear /min 9,3 kw up to 35 m/s, Option up to 63 m/s 300 mm 50 mm 76,2 mm 45 mm X-axis (table motion) Traversing speed 0, mm/min Traversing path between mechanical end 750 mm Working stroke 600 mm Measuring system resolution 0,1 µm Y-axis (vertical motion) Traversing speed 5 m/min Traversing path between limit switches 485 mm Measuring system resolution 0,1 µm Z-axis (cross motion) Traversing speed 5 m/min Traversing path between limit switches 335 mm Measuring system resolution 0,1 µm Installation data **) Width Depth Height (depending upon confi guration) Weight 2500 mm mm 2300 mm approx kg Machine colour Steel grey RAL 7011 Standard Signal white RAL 9003 Light grey RAL 7035 Optional Customized The information given is based on the technical levels of our machine at the time of this brochure going to print. We reserve the right to further develop our machines technically and make design modifi cations. This means that the dimensions, weights, colours, etc. of the machines supplied can differ. The diverse application possibilities of our machines depend on the technical equipment specifi cally requested by our customers. The equipment specifi cally agreed with the customer is therefore exclusively defi nitive for the equipping of the machines, and not any general data, information or illustrations. *) technical datas are subject to current updates **) varying depending on
12 K. Jung GmbH Postfach 640 D Göppingen Jahnstraße D Göppingen Tel. +49 (0) 7161 / Fax +49 (0) 7161 / sales@k-jung.com Druckerei Grübel GmbH Weinstadt-Germany published March 2007
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