Mini-Max Access Tower System Data-Sheets

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1 Date: Jan 2012 Page 1 Mini-Max Access Tower System Data-Sheets ISSUE: D DATE: Jan 2012 Youngman Group Ltd Page 1 of 26

2 MINI-MAX DATA SHEET CONTENTS Date: Jan 2012 Page 2 Description Page No Contents Page Diagram of 3.7m Tower and 0.87m Tower Components Base Unit Frame Rung Extension, 1 & 2 Rung Guardrail Frames Trapdoor Deck Braces Stabilisers Small & Medium Adjustable Leg Pack & Castors Toe Boards Packs Base Pack Rung Guardrail Pack Rung Guardrail Pack Rung Extension Pack Small Stabiliser Pack Medium Stabiliser Pack Toe Board Pack Applications Toe Board Assembly Nylon Spigot & Interlock Clip Detail Adjustable Leg & Castors Fitting Details Fitting of Stabilisers Configurations for Platform Heights 0.6m to 1.65m Configuration for Platform Heights 2.7m to 5.8m Stabiliser Positions Open areas & against walls Schedules of Equipment Loading Specification Youngman Group Ltd Page 2 of 26

3 Date: Jan 2012 Page 3 MINI-MAX Diagram of 3.7m Tower showing all components No. Component 1 Horizontal Brace 2 2 Rung Guardrail Frame 3 Toeboard 4 8 Rung Frame 5 Diagonal Brace 6 Stabiliser 7 Base Frame 8 Trapdoor Platform 9 Castor MINI-MAX Diagram of 0.87m Tower showing all components No. Component 1 Horizontal Brace 2 1 Rung Guardrail Frame 3 Base Unit 4 Trapdoor Platform 5 Castor 5 Youngman Group Ltd Page 3 of 26

4 MINI-MAX Base Frame Unit Date: Jan 2012 Page Top view of Base Unit (Open) Top view of Base Unit (Folded) Safety Label Centres Side view of Base Unit (Open) End view of Base Unit (Folded) Push to unlock View of Locking Hinge in closed position (Arrow indicates release trigger) View of Locking Hinge in fully open position Specification All main tubes 50.8 diameter Weight Part no Base Unit 14.6 kg Youngman Group Ltd Page 4 of 26

5 Date: Jan 2012 Page 5 MINI-MAX 8 Rung Extension Frame - 1 & 2 Rung Guardrail Frames 8 Rung Frame Safety Label Rung Guardrail Frame 1 Rung Guardrail Frame Specification Rung Pitch:- all 260mm, Tube diameter:- all 50.8mm Description Weights Part no 1m 2-Rung Guardrail Frame 2.5 kg m 8-Rung Frame 7.0 kg m 1-Rung Guardrail Frame 1.2 kg Youngman Group Ltd Page 5 of 26

6 MINI-MAX Trapdoor Deck Date: Jan 2012 Page 6 Specification Weight Part no 1.83m Trapdoor Deck 14.4 kg Youngman Group Ltd Page 6 of 26

7 MINI-MAX Brace Dimensions & Weights Date: Jan 2012 Page Ø Braces colour-coding on Latch operating lever L Specification Braces Latch Description Dim L Colour Weight Part no 1.83m Horizontal 1830mm Red 1.7 kg m Diagonal 1989mm White 1.9 kg m Plan 1960mm Blue 1.8 kg Youngman Group Ltd Page 7 of 26

8 MINI-MAX Small & Medium Stabilisers Date: Jan 2012 Page 8 Small Stabiliser (SP7) Medium Stabiliser (SP10) Optional plan bracing to stabilisers is available which assists in the setting out (MIN) 2932 (MAX) 725 Optional 1900 Minimum Extension 2212 Maximum Extension Specification All tubes 50.8mm diameter Weight Part no Small Stabiliser 5.8 kg Medium Stabiliser 9.1 kg Youngman Group Ltd Page 8 of 26

9 MINI-MAX Adjustable Leg Pack & Castors Date: Jan 2012 Page 9 Adjustable Leg Pack Weight: 5.0 kg Part no Comprises: 4 x Adjustable Leg 4 x Replacement Spigot 250mm Adjustable Leg Weight: 1.10 kg Replacement Spigot (to fit Adjustable Leg) Weight: 0.15 kg 125mm (5 ) Diameter Castor Fitted to Base Unit Not Supplied in Adjustable Leg pack Weight: 1.25 kg Youngman Group Ltd Page 9 of 26

10 MINI-MAX End & Side Toeboards Date: Jan 2012 Page (see note below) Toeboard Weight Part no End 1.0 kg Side 2.3 kg Specification Toeboard Clip (Red LD Polyethylene) Note: End & Side Toeboards - 12mm thick combiboard Youngman Group Ltd Page 10 of 26

11 Date: Jan 2012 Page 11 MINI-MAX Base Pack Contents of Pack: Component No. Off Base Frame Unit m Trapdoor Deck 1 Standard Castor 4 Assembly Guide 1 Weight of Standard Pack: 34kg Youngman Group Ltd Page 11 of 26

12 MINI-MAX 2 Rung Guardrail Pack Date: Jan 2012 Page 12 Interlock Clips fitted to Guardrail frames Contents of Pack: Component No. Off Part no 2 Rung Guardrail Frame Horizontal Braces (red) Diagonal Braces (white) Interlock Clips Weight of Pack: 15.6kg Youngman Group Ltd Page 12 of 26

13 MINI-MAX 1 Rung Guardrail Pack Date: Jan 2012 Page Banding in two positions Name Label 1910 Zip-Ties in four positions Contents of Pack: Component No. Off Part no 1 Rung Guardrail frame Horizontal Braces (Red) Interlock Clips Weight of Pack: 7.5kg Youngman Group Ltd Page 13 of 26

14 MINI-MAX 8 Rung Extension Pack Date: Jan 2012 Page Contents of Pack: Component No. Off Part no 8 Rung Frame Trapdoor Deck Diagonal Braces (white) Horizontal Braces (Red) Interlock Clips Weight of Pack: 41.2kg Youngman Group Ltd Page 14 of 26

15 MINI-MAX Small Stabiliser Pack (SP7) Date: Jan 2012 Page 15 Zip-Ties bind stabilisers together Contents of Pack: Component No. Off Part no Small Stabiliser Depth of Pack: 180mm Weight of Pack: 11.6kg Youngman Group Ltd Page 15 of 26

16 MINI-MAX Medium Stabiliser Pack (SP10) Date: Jan 2012 Page 16 Zip-Ties bind stabilisers together Component No. Off Part no Weight Medium Stabiliser Pack kgs Youngman Group Ltd Page 16 of 26

17 MINI-MAX Toe Board Pack Date: Jan 2012 Page 17 Zip-Ties bind toe boards together Part No: Weight: 6.6kg Component No. Off Part no Weight End Toe Board kg Side Toe Board kg Youngman Group Ltd Page 17 of 26

18 Date: Jan 2012 Page 18 MINI-MAX Exploded View of Toeboard Assembly 1748 Plan View 557 Side Toeboard fitted into slot that offers best position and allows trapdoor to open Nylon Clip secures End Toeboard to Guardrail frame (omitted in previous view for clarity) End Toeboard fitted before Side Toeboard Tower Deck Youngman Group Ltd Page 18 of 26

19 Date: Jan 2012 Page 19 MINI-MAX Nylon Spigot & Interlock Clip Detail Frame Engaged Frame Disengaged Spigot Locking Clip Sectional View Spigot Automatic Locking Spring Clip in closed position Spring Clip rides over ramp and engages in locating hole Disengaged Engaging Engaged Youngman Group Ltd Page 19 of 26

20 Date: Jan 2012 Page 20 MINI-MAX Adjustable Leg and Castor Details Press to Lock Castor Two-Start Self- Clearing Acme Stub Thread Form Spring Clip retains leg inside tower frame vertical Cast Adjustable Nut is rotated to adjust extension of each leg Adjustable nut on underside of castor expands spigot to secure it in frame Replacement Spigot fitted to castor secures it in adjustable leg Youngman Group Ltd Page 20 of 26

21 MINI-MAX Fitting of Stabilisers Date: Jan 2012 Page 21 Stabiliser clamp blades tightened with locking handle onto frame tube. Locking clip for adjustment of telescoping length. Pivot allows for adjustment of angle and reach. Stabiliser arm should be horizontal for optimum reach and stability. Stabiliser foot firmly located on ground. Stabilisers should be fitted to each corner of the tower and spread as far as possible to ensure maximum stability of the structure. For plan views of stabiliser positions refer to page 24. Youngman Group Ltd Page 21 of 26

22 MINI-MAX Base Pack Configurations Date: Jan 2012 Page 22 Base Pack with 2 Rung Guardrail pack with stabilisers (For internal or external use) 1.65m Youngman Group Ltd Page 22 of 26

23 Date: Jan 2012 Page 23 MINI-MAX Tower Bracing Configuration Full Zig-Zag Bracing Platform Heights 2.7m to 5.8m IMPORTANT: STABILISERS ARE REQUIRED IN ALL CONFIGURATIONS 2.7m to 5.8m but are omitted from the following diagrams for clarity A = Platform Height B = No. of Diagonal Braces C= No. of Horizontal braces A = 2.7m A = 3.7m B = 3 B = 4 C = 4 C = 9 A = 4.8m A = 5.8m B = 5 B = 7 C = 8 C = 13 Youngman Group Ltd Page 23 of 26

24 MINI-MAX Optimum Stabiliser Positions Date: Jan 2012 Page 24 Against a Wall: In Open Space: Plan view of Medium and Small Stabilisers fitted to Mini-Max Tower positioned against a wall and in open space: Youngman Group Ltd Page 24 of 26

25 MINI-MAX Schedule of Equipment Date: Jan 2012 Page 25 PACK QUANTITIES Working Height (m) Platform Height (m) Base Pack Rung Guardrail Pack Rung Guardrail Pack Extension Pack Small Stabiliser 6 4 a 4 4 Medium Stabiliser Toe Board Pack Adjustable Leg Pack b COMPONENTS QUANTITIES Base Unit Trapdoor Platform Rung Guardrail Frame Rung Guardrail Frame Rung Frame Horizontal Brace Diagonal Brace c 7 End Toeboard Side Toeboard Small Stabiliser (SP7) 6 4 a 4 4 Medium Stabiliser (SP10) Spigot Locking Clip Castor Adjustable Leg a 4 a 4 a 4 a 4 a 4 a 4 a Notes a Required For External Use b Required for use on Uneven or Sloping Ground c 6 supplied Wt. Youngman Group Ltd Page 25 of 26

26 MINI-MAX Loading Specification Date: Jan 2012 Page 26 The Mini-Max 700 wide Span tower has been designed and assessed to the requirements of EN1004 Class 3. Maximum Load on the Complete Structure = 500 kg evenly distributed The Maximum Safe Tower Load is the Maximum Load on the Complete Structure (500kg) less the self weight of the tower. Maximum Load on Platform = 220 kg evenly distributed Maximum Horizontal Force on a tower = 20kg Working Height (m) Platform Height (m) SELF WEIGHT OF TOWER (34 a ) 41 (42 a ) 48 [56 b ] # MAXIMUM SAFE TOWER LOAD {200 c } kgs {200 c } kgs {200 c } kgs 395 kgs 380 kgs 343 kgs 326 kgs Notes a) Figures in brackets ( a ) are weight excluding toe boards. [b] Figures in brackets [ b ] are weight excluding stabilisers internal use only. {c} Load in brackets { c } are limited by number of platforms All figures exclude weight of Adjustable Legs. Deduct 4.4 kgs from Maximum Safe Tower Load when using 4 Adjustable Legs. # IMPORTANT MAXIMUM SAFE TOWER LOAD The total combined load of the users, tools, and materials must NEVER exceed the Maximum Safe Tower Load. The Maximum Safe Platform load that can be placed on any 1 platform in a tower is 220kg which must be evenly distributed over the platform. Where there is only 1 platform in a tower, the Maximum Safe Tower load is limited to 220kgs Youngman Group Ltd Page 26 of 26

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