Industrial Silos. World class quality, unbeatable value.

Transcription

1 Industrial Silos World class quality, unbeatable value 12 Keith Campbell Crt Scoresby, VIC Australia. Tel : +61 (03) Fax: +61 (03) info@lgpm.com.au

2 INDEX KEY FACTS GENERAL HISTORY EXPERIENCE, RELIABILITY AND QUALITY MAIN REFERENCES SILOS 04 PAGE 06 PAGE 08 PAGE 10 PAGE 12 PAGE LGPM Process Innovation, The Bulk Handling Specialists

3 06 COMPONENTS 07 STANDARD ACCESSORIES 08 OPTIONAL ACCESSORIES PAGE PAGE PAGE LGPM Process Innovation, The Bulk Handling Specialists

4 01 KEY FACTS EXPERIENCE OF 30 YEARS Backed by over 30 years of experience and more than 15 million m³ of storage built worldwide. PRODUCTION CAPACITY 30 ROBOTS The constant investment in technology has achieved total automation, resulting in the highest quality standards. WORLD LEADERS RELIABILITY AND QUALITY Our products are renowned for their quality, durability and ease of assembly. Silos are manufactured in corrugated galvanised steel, for longevity and strength. All steel used is certified and of European origin References in more than 120 countries 04 LGPM Process Innovation, The Bulk Handling Specialists

5 R & D MORE THAN T OF GALVANIZED STEEL IN STOCK Mill/ Investment The manufacturer has constantly invested in R & D This innovating work is developed in conjunction with clients and suppliers, thereby improving our products and services and thus giving better value and efficiency to our customers. With more than 8,000 tons of galvanised steel in stock, we have the ability to deliver on time, every time. LGPM Process Innovation, The Bulk Handling Specialists 05

6 Quality Commitment With a huge 600 g/m² galvanised coating, ensuring at least double the service life of other silo manufacturers. Our products are recognized worldwide for their strength, durability, reliability and ease of assembly. All silos are made from corrugated steel with a huge 600 g/m² of galvanised coating, ensuring at least double the service life of other silo manufacturers. We have a growing line of accessories and options allowing us to offer a product that completely meets your needs. Our commitment to quality is not limited only to the product, but to technical and commercial service. 06 LGPM Process Innovation, The Bulk Handling Specialists

7 Capacity of Production The various quality control measures that the materials are subjected to in all phases of the manufacturing process allows us to deliver a high quality product. All machines in the production processes are CNC, "Computer Numerical Control", and ensure that a high quality, precision product is produced. LGPM Process Innovation, The Bulk Handling Specialists 07

8 05 SILOS The versatility of our products makes them suitable for a wide range of industries such as breweries, grain terminal, animal feed, port facilities, flour mills, ethanol, drying, and storage of raw materials for the plastic industry and biofuels. The growing product line allows us to offer a storage system that fully meets the needs of our customers. Silos range in sizes from 5 m³ to 25,000 m³ capacity. F L A T B O T T O M S IL O S ( O R W IT H C O N IC A L C O N C R E T E F O U N D A T IO N ) FOR LONG TERM STORAGE OF LARGE QUANTITIES OF GRAIN, SEEDS... S IL O S W IT H S T E E L H O P P E R, W IT H 4 5, 60 OR 66 DEGREES DEPENDING ON THE PRODUCT STORED. DISCHARGE BY GRAVITY. H O P P E R S IL O S F O R E L E V A T E D S T R U C T U R E, UNLOADING INTO TRUCK OR TRAIN. S MA L L C A P A C IT Y S IL O S U S E D F O R F A R MIN G. 08 LGPM Process Innovation, The Bulk Handling Specialists

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10 06 COMPONENTS ROOF 30º degree roof optimizes storing capacity. Roof is composed of trapezoidal sections of a special configuration to allow a better sealing and waterproofing. Roof is designed with special geometry and longitudinal folds ensuring a high strength and stiffness is achieved. Manufactured in structural steel with special galvanised coating giving the highest resistance to corrosion (Magnelis, 3.5% aluminum, 3% magnesium) y x z y z x 10 LGPM Process Innovation, The Bulk Handling Specialists

11 CYLINDRICAL BODY Bodysheets Are manufactured from structural steel S 350 GD Z600. Our modern machinery guarantees perfect shaping of the bodysheets, avoiding assembling difficulties. Silo bodysheets are rolled with a 76mm pitch by 14 mm deep corrugation which optimises the flow of grain as well as increasing silo strength. BODYSHEETS STIFFENERS LGPM Process Innovation, The Bulk Handling Specialists 11

12 HOPPER Hopper made of structural steel, S 350 GD Z600. Available in 45, 60 or 66 angle, selected to suit the material stored. LEGS AND BRACES Legs and bracing are all galvanised. These are designed to suit the relevant seismic and wind zone. COMPRESSION RING BOLTING Quality 8.8 and 10.9 (ISO 898-1:2009 and 898-2:2003). Hot dip galvanised with a coating of microns (UNE EN ISO 10684:2006). Nuts are category 8. Neoprene EPDM washers guarantee sealing. BUTTYL RUBBER COMPOUND Supplied preformed to ensure optimal sealing. 12 LGPM Process Innovation, The Bulk Handling Specialists

13 07 STANDARD ACCESORIES INSPECTION DOOR Allows for visual inspection and access to the inside of the silo. ROOF LADDER WIND RINGS Increase strength to resist wind forces and prevent silo deformation. ACCESS DOOR Located in the second ring. LGPM Process Innovation, The Bulk Handling Specialists 13

14 08 OPTIONAL ACCESSORIES LADDERS Ladders with safety ring, rest platforms, handrails and non-slip steps. Manufactured in accordance with all current safety regulations (AS , UNE EN ISO /2/3/4: 2002). Galvanising increases the service life of All components ROOF ACCESS LADDER Silo roof access via caged ladder with intermediate rest platforms LADDER TO ACCESS DOOR Includes support platform. ROOF STAIRS Easy and safe access via the roof ladder with handrails SPIRAL LADDER TO ROOF Compact spiral stairs with intermediate platforms INSIDE LADDER Allows access from the Side or top inspection door to the ground. 2 REST PLATFORM 14 LGPM Process Innovation, The Bulk Handling Specialists

15 AERATION SYSTEM AERATION ROOF VENT AERATION FLOORS Consists of the following elements: Circular design prevents the accumulation of water, debris and reduces air resistance. Embossed to allow a perfect sealing with the roof profile. Anti-bird mesh. Includes a special sealing system for fumigation. Aeration vent is supplied ready to install with exhaust fan coil. Aeration channels Designed to cover 12.5% of the total area of the base of the silo. They are made up of foundation channels that are covered with special galvanized boxes, corrugated and multi-perforated holes of 1 or 1.5 mm diameter. These channels can have a "Y" or "H" shape depending on the volume of stored product. 4 Fully perforated floor Perforations of 1 or 1.5 mm diameter, depending on the stored grain. The total perforated area is 23%, unlike other manufacturers who only offer up to 12%. The brackets are made of galvanized steel which allows a perfect and complete airflow. Fans: IE2 High Efficiency Standard. LGPM Process Innovation, The Bulk Handling Specialists 15

16 08 OPTIONAL ACCESORIES TEMPERATURE MONITORING SYSTEM We offer 3 types of temperature control systems: Manual, Auto (connected to a computer) and Portable (connected to a PDA). Robust analogue sensors are offered, ensuring uninterrupted operation. Designed as a passive system which requires no maintenance. The probes are supported on two beams reducing roof load. The probes can be replaced without emptying the silo. SIDE DISCHARGE SYSTEM GRAIN FALL SPEED REDUCER Can empty the silo down to 70% of the capacity resulting in greatly reducing wear and tear on conveying equipment thus reducing maintenance and energy. This system can be installed when storing thin and fragile grain which is susceptible to breakage when falling from height. MASS DISCHARGE SILOS Reinforcement on the silo structure. Can be used constantly or occasionally. We offer two models: S and SCD. SWEEP AUGER 16 LGPM Process Innovation, The Bulk Handling Specialists

17 Can be supplied as a rotating paddle or membrane type HIGH AND LOW LEVEL INDICATORS Full perimeter handrail to increase operator safety EAVE HANDRAIL Customised seal profile made of high density foam is Installed between the silo cylinder and roof. This guaranties the silo is waterproof. EAVE SEAL VENTILATED CONE 30º degree ventilated cone. This system prevents contact between the ground and grain. Makes civil works cheaper and allows grain to discharge directly into the conveyor which is installed on the ground level. Reduces the cost of a sweep auger by allowing gravity discharge of the grain. LGPM Process Innovation, The Bulk Handling Specialists 17

18 08 OPTIONAL ACCESSORIES CATWALKS AND SUPPORTS Designed according to site requirements. Wide range of widths Standard perforated floor or gridmesh. To AS standards INNER FLAT SHEETS Available with inner flat wall sheets if required SILO PROTECTION The outer lining adds extra protection against corrosion thanks to the double layer polyester pre-lacquered steel (600 HNCS). It also minimises the visual and environmental impact and provides extra insulation by creating an air gap between the two sheets of steel. 18 LGPM Process Innovation, The Bulk Handling Specialists

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20 12 Keith Campbell Crt Scoresby, VIC Australia. Tel : +61 (03) Fax: +61 (03) info@lgpm.com.au Authorised Agent: LGPM Process Innovation ABN Design and Construction of Bulk Handling and Processing Systems