Compensating stacker CS/1140F, CS/2140

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1 the next level of automation IN-LOG MAILROOM TECHNOLOGIES GMBH

The two stacker models are available with various levels of automation and are suitable as standalone

2 Compensating stacker CS/1140F, CS/2140 The CS/1140F compensating stacker is specially designed for commercial productions while the CS/2140 is intended for newspaper web presses. The two stacker models are available with various levels of automation and are suitable as standalone machines directly downstream of the folder exit or fully integrated with an electromechanical interface to the blocking unit. 2

The machine is integrated in the CUT-TRONIC platform to

makeready times on the compensating stacker.

integrated digital imaging for extensive control tasks.

3 The machine is integrated in the CUT-TRONIC platform to facilitate automatic job data entry and significantly shorter makeready times on the compensating stacker. The compensating stackers can optionally be equipped with fully integrated digital imaging for extensive control tasks. The use of high-quality mechanical components assures maximum availability and long maintenance intervals. 3

4 MACHINE: COMPENSATING STACKER CS 1140 TYPE: CS/1140F with left or right pusher CS/1140FS with straight-out pusher DRIVE: Main drive Three-phase motor 2200 W (1 x) WASTE DIVERTER: Three-phase motor 180 W (1 x) STACK PUSHER: Three-phase motor 370 W (1 x) DELIVERY CONVEYOR: Three-phase motor 370 W (1 x) SERVO TURNTABLE: Servo motor 1100 W (1 x) (straight-out pusher only) CONTROL: Synchronous speed controlled by tacho generator or setpoint from the web press TACHO CONNECTION: U max. 180 V DC ANALOG SIGNAL: Uin 0-10 V DC from pressi max. 15 ma BELT SPEED: Adjustable from 8 to 80 m/min (50 m/min at 50 Hz) THROUGHPUT: >100,000 copies / hour (see performance diagram) PRODUCT ORIENTATION: Infeed into the machine always with the fold first (other product orientations may be possible under certain circumstances) NUMBER OF PAGES: per product (60 g/m2) SHINGLE THICKNESS: max. 30 mm CLEARANCE BETWEEN STREAMS: min. 30 mm, max. 80 mm PERMISSIBLE STREAM DEVIATION: ±15% of mean clearance between streams EDGE OFFSET: ±20 mm PAPER WEIGHT (GRAMMAGE): g/m2 PRODUCT SIZE: Width: min. 145 mm, max. 498 mm Length: min. 110 mm, max. 320 mm STACK HEIGHT: min. 30 mm, max. 350 mm SUBSTACK HEIGHT: max. 130 mm PRODUCT ALIGNMENT: By driven, vertical, vibrating conveyors; can be adjusted without interrupting operation CARRIAGE ADJUSTMENT: With cranks on the left and right of the machine MACHINE OPERATION: Commander on a swivel arm PRESS ROLLER: Double rollers with pneumatic contact pressure AIR REQUIREMENT: Air rate: 500 normal l/ min (30 Nm3/h) AIR PRESSURE: min. 6 bar, max. 9 bar MONITORING FUNCTIONS: Machine is shut down if product congestion (paper jam) occurs Machine is shut down if an EMERGENCY STOP is tripped Machine is shut down if the hood over the gapper is opened in automatic mode Machine is shut down if the side doors are opened in automatic mode Machine is shut down if the compressed air supply fails NOISE LEVEL: max. 82 db (A), conforms to DIN Part 27 INPUT POWER: 3700 W (4100 W with straight-out pusher) SUPPLY VOLTAGE: 3 x 400 V AC + N + PE 50/60 Hz Alternatively: 3 x 400 V AC + PE 50/60 Hz CONTROL VOLTAGE: 24 V RATED CURRENT: 18 A (22 A with straight-out pusher) CUSTOMER'S PRIMARY FUSE: 32 A INFEED HEIGHT: mm DELIVERY HEIGHT: 847 mm OVERALL LENGTH: mm, plus 1140 mm (delivery conveyor at the back) OVERALL WIDTH: 974 mm, 2486 mm (stairs and delivery conveyor on the side) OVERALL HEIGHT: 1873 mm TOTAL WEIGHT: approx kg (1300 kg with straight-out pusher) STANDARD COLOR: RAL

Thanks to the logically arranged controls and graphical

easily converted to a different format or product

The use of high-quality pneumatic components permits

The Siemens S7 300 PLC controls the components using the

Unbeatably rugged and proven components assure daily

The exact number of copies is counted by a laser counter

5 Thanks to the logically arranged controls and graphical display, the compensating stacker can be quickly and easily converted to a different format or product without interrupting production. The use of high-quality pneumatic components permits extremely short cycle times for individual processes. The Siemens S7 300 PLC controls the components using the very latest technology. Unbeatably rugged and proven components assure daily availability in three-shift duty. The exact number of copies is counted by a laser counter or with a counting signal from the press. The incremental encoder integrated as standard enables all products to be tracked accurately to the millimeter. 5

VORTEILE CS/1140, CS/2140 q q Commercial and newspaper compensating stackers for up to 100,000 copies per hour Welded steel frame Moving masses in lightweight design (high speed) AC drives Touch

Infinitely adjustable turntable and pusher speed Infinitely adjustable flexing fingers (4x) Infinitely adjustable gapper Infinitely adjustable stack compression time Infinitely adjustable stack

6 VORTEILE CS/1140, CS/2140 q q Commercial and newspaper compensating stackers for up to 100,000 copies per hour Welded steel frame Moving masses in lightweight design (high speed) AC drives Touch screen Laser counter Intelligent, electrically operated pusher Low height of fall for the products Infinitely adjustable alignment Infinitely adjustable press rollers Infinitely adjustable upper bin Infinitely adjustable turntable and pusher speed Infinitely adjustable flexing fingers (4x) Infinitely adjustable gapper Infinitely adjustable stack compression time Infinitely adjustable stack height Product tracking for gapping accurate to the millimeter Automatic format adjustment (even if the machine is switched off) Automatic prestacking calculation Inclined, three-stage pre-collection fork Doubly dustproofed linear ball bearing raceways on the collecting forks Option of vertical infeed, depending on the product Stack transfer to the delivery table via a telescopic conveyor The majority of parameters can be infinitely adjusted without interrupting operation. The intuitive graphical display allows up to six different delivery options. 6

OPTIONS DISTRI (ROUTING-SYSTEM) q Six different delivery options Straight-out delivery with no cycle time loss Special formats External counting Ethernet connection Remote maintenance Postcode

control tasks Daylight and artificial light shielding Integrated IR lighting Ethernet connection Multi-bus interfaces The electrically positionable highspeed pusher and a telescopic delivery

7 OPTIONS DISTRI (ROUTING-SYSTEM) q Six different delivery options Straight-out delivery with no cycle time loss Special formats External counting Ethernet connection Remote maintenance Postcode selection for minimum stack height q Fully integrated control system Control according to address, name, data matrix, or barcode (1D/2D) 12 freely assignable digital I/Os for additional control tasks Daylight and artificial light shielding Integrated IR lighting Ethernet connection Multi-bus interfaces The electrically positionable highspeed pusher and a telescopic delivery conveyor for collecting the stacks lie behind the ultra-short cycle times of the CS/1140. Even with otherwise problematic products, the new gapper separates substacks with a precise number of copies. 7

9 the next level of automation IN-LOG MAILROOM TECHNOLOGIES GMBH A-1220 Wien, Puchgasse 9 Tel. (+43-1) Fax (+43-1) office@in-log.com Internet:

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