FREE FORM precision tools

Transcription

1 FREE FORM precision tools Part of the future WORKSTATION I & II

2 FREE FORM A/S FREEFORM A/S leads the market in developing unique, efficient and cost effective solutions for a wide range of packaging applications. Since our start in 2000, we have experienced a rapid and continuous growth designing and manufacturing high precision vacuum tools for automatic packaging machines. We have recently moved into new modern facilities, covering m2 Machine and Foil department In 2013 we expanded our line of business, when we acquired the exclusive rights to manufacture the most advanced half automatic rotary form and seal packaging machine, available on the market. Our machine and foil department resides in a nearby separate dedicated facility covering 600 m2, optimized for production to the medical industry Worldwide net All solutions supplied by FREEFORM are based on our funda mental packaging and production expertise, personalized consultation, and our experienced worldwide net of professional sales- and service partners.

3 For blister packing of small to medium production quantities FREEFORM A/S presents the 525 and 725 Workstations I and II. Just-In-Time manufacturing Besides the possibility of just-in-time blister production, the FREEFORM A/S Workstations enables our customers to benefit from an innovative stainless steel design, maximum reliability, and the flexibility to add options that meet individual needs in terms of technical demands, productivity and operator friendly ergonomics. Highlights 2-station rotary machines for combined blister forming and sealing Capable of separate forming or sealing operation D esigned for low to medium blister production quantities (up to 1. mio packages a year) I nnovative all Stainless/Aluminum and CE-approved industrial design Operator and service friendly construction and ergonomics Flexible ergonomic options for operator protection Q uick change of form/seal tools and form/seal plates from the front Low start-up costs The FREEFORM A/S Workstations efficiently produce optimal blister packs at very low start-up costs. As the machines are capable of both forming and sealing blisters, stocks of preformed blisters are no longer necessary All production parameters saved in easy accessible programs CE-documented safety The compact machines have very small footprints and incorporate industry leading design, innovative technology, unsurpassed quality, and CE-documented safety. Cleanroom and validation ready Programmable password protection of program data Two sizes : 525 x 325 mm / 725 x 425 mm Option for mould cooling O ption for different forming / sealing temperatures and pressures WorkStation I WorkStation II FREEFORM WorkStation Series

4 WORKSTATION I The FREEFORM WorkStation I 525/725 is our top of the line, semi-automatic rotary form & seal packaging machine. The WorkStation I is the preferred choice for the medical/ medico community, and sets the bar with a wide range of standard features and optional features that covers all needs for fx. data logging and a 100% PLC controlled touch interface of all working and production parameters.

5 Standard features for the WorkStation I Programmable logic control (Parker) Built-in intelligent system for all production data to be saved in multiple programs Two-hand START/STOP system for Manual and Auto Mode Emergency STOP push buttons (2) Multicolor light signal for operator info Dual high power pneumatic main cylinders Servo driven semi-automatic 180 reversing turntable Possibility of 1-station production Proportional valves installed for controlling vacuum and blowing pressures Filter, Regulator & Pressure gauge installed on airline Programmable proportional valve to adjust heated plate pressure Rotary table perimeter soft protection Easy access through front of machine for tooling changeover or maintenance CE certified Color touch screen operator interface (Proface) includes: Manual / Auto mode Auto page showing program number, temperatures, counter, current and next operation Counter displays number of performed forming and sealing cycles, Full forming and sealing production data storage with memory for up to 75 different programs Digital temperature controller on screen display in degrees Fahrenheit or Celsius with alarms Programmable forming and sealing temperatures, air pressures and timers Password protection of program data Complete manual control of all individual functions for easy set up and production change Turntable jog Low air pressure sensor with alarms System start-up activates machinery in sequences during initial start On-screen system errors machine diagnostics for troubleshooting On-screen alarms. Alarm icon launches and flashes. Alarm data may be accessed from the touch screen. The choice of the medical community

6 WORKSTATION II The FREEFORM WorkStation 525/725 II is our price worthy, semi-automatic rotary form & seal packaging machine. It is similar to the WorkStation I in basic construction, working principles and quality. FREEFORM has developed the WorkStation II, as an answer to the demand for a high quality blister packaging solution, without the need for the more advanced functions and parameter controls of the WorkStation I.

7 Standard features for the WorkStation II Programmable logic control Built-in intelligent system for setting of temperatures and timers. Easy manual adjustment of forming and sealing pressures Process cycle lamps Possibility for production on one mould station (requires 1 mould only) Emergency STOP push button Filter, Regulator & Pressure gauge installed on airline Heated forming / sealing plate Choice of dual or single high power pneumatic main cylinders Rotary table perimeter soft protection Easy access through front of machine for tooling changeover or maintenance CE certified Color touch screen operator interface includes:»» Manual / Auto mode»» Auto page showing program number, temperatures, counter, current and next operation»» Counter displays number of performed forming and sealing cycles,»» Programmable forming/sealing temperatures and timers»» Digital temperature controller on screen display in degrees Fahrenheit or Celsius with alarms»» Complete manual control of all individual machine functions for set up»» Low air pressure sensor with alarms»» System start-up activates machinery in sequences during initial start»» Process cycle lamps»» Possibility for production on one mould station (requires 1 mould only)»» On-screen system errors machine diagnostics for troubleshooting»» On-screen alarms. (Alarm icon launches and light flashes). Alarm data may be accessed from the touch screen. Value packed performance

8 OPTIONS Optional highlights Optional built-in mould cooling connection Mould platen with integrated cooling Quick change connection Boe-Therm integrated 3.6 KW Chilling unit Optional ergonomic lift system Improvement of operator ergonomics Variable adjustment of working height Work from a standing or sitting position Optional integrated shelf system Easy operator acces to materials and products Ergonomic and multi adjustable Optional pneumatic puncher Punching of EURO hole Punching of other holes and shapes For mounting on integrated shelf system or as a stand-alone unit Other options : FREEFORM A/S delivers complete solutions. This means we are able to deliver any kind of equipment needed for setting up an optimal complete production solution. Other options include : Full Beckhoff Control System (PLC, Servo drive, 12 Touch Screen, Direct Ethernet access aso.) -- Connection for Production Data Logging* (Data delivered in *.csv file) *requires full Beckhoff system -- Connection for external storage of programs (I/O Ethernet or USB) *requires full Beckhoff system I /O/D/P Qualification and Validation Second heating plane for different form/seal temperatures and fitted sealing edge. Cleanroom option Centralized pneumatical exhaust for clean room outtake MAP Gas flushing systems MAP headspace gas analysers Material cutters and punchers Roller die cutters Speed loaders for filling blisters Printing solutions Compressors Peel, Leak and Burst testers Casters with locking wheels Camera detection Barcode readers Data exchance with SAP or similar Custom features quoted on request...

9 Standard WorkStation I-II WorkStation I-II with all options Width Depth Height 525 W.S. I W.S. I Width D/Plane H/Lift 725 W.S. I W.S. I W.S. II W.S. II W.S. II W.S. II Dimensions are subject to change without notice. Neither FREEFORM A/S nor our distributors are responsible for typographical errors. MACHINE DIMENSIONS

10 SPECIFICATIONS Electric, standard (Options available) Compressed air: Recommended min. compressed air tank size Control Heating system (525) Heating system (525 w. optional heating plane 2) Heating system (725) Heating system (725 w. optional heating plane 2) Optional dual pneumatic main cylinder ( ) Temperature range for forming and sealing (std.) 400 Volts / 3 PH / 16 Amps 8 bar / 116 psi at 500 L/min (Peak) 150 L 24 Volts AC Cartridges 4 x 500 W Cartridges 8 x 500 W Cartridges 6 x 350 W Cartridges 12 x 350 W 1-2 cylinders Ø 200 mm C Maximum mould size (525) 525 mm (20,6 ) x 325 mm (12,8 ) x 130 mm (5,1 ) Maximum mould size (725) 725 mm (28,5 ) x 425 mm (16,7 ) x 130 mm (5,1 ) Maximum forming and sealing area Same as max. mould size Max blister depth 120mm (4,7 ) Cycle speed (Forming and Sealing) cycles / hour (x number of mould cavities) Working height standard (+ tooling height) 75cm (30 ) Working height with lift option (+ tooling height) 65 cm (26 ) to 100 cm (36 ) Weight WS I (depending on options) Weight WS II (depending on options) 525: kg, 725: kg 525: kg, 725: kg

11 The FREEFORM Advantage FREEFORM is continuously working with various leading packaging material manufacturers all over the world, to create solutions covering our customer s needs and requirements. Our ability to design, build, CNC machine and test functionality in-house, gives our customers real value for money solutions. 3D printed prototypes We have the capability to 3D print blister prototypes in-house at the lowest possible cost. In close cooperation with our customers, all projects are viewed from the standpoints of overall cost, functionality and aesthetics. We believe that a commercially successful and inexpensive design is one of the key factors when bringing a new product to the market. The design should meet customer requirements by both minimizing manufacturing costs, be functional and eye catching. All solutions supplied by FREEFORM A/S are based on our fundamental packaging and production expertise and personalized consultation FREEFORM DELIVERS SOLUTIONS Tooling Machinery Blister design Film & Foil SOLUTIONS Prototyping SOLUTIONS AND INNOVATION

12 FOIL DEPARTMENT We have at FREEFORM established a brand new production facility, for the manufacturing of pre-cut foil and lidding material. We ship pre-cut material all over the world, at very competitive price levels. We will happy to prove our competitive price levels and industry leading quality, by forwarding a non-binding offer for your specific needs. The clean room is purpose build for punching and cutting consumables in a controlled environment. Material certificates Our entire stock of raw material has 100% traceability back to the original manufacturer of the raw material! We are happy to issue material certificates on all our deliveries if inquired. Materials Available We keep an extensive range of consumables in stock, ready for immediate processing and shipment We can also supply other consumables on request Blister Material Blue Tinted PET-G, from 0.2mm up to 0,9mm Clear PET-GAG, from 0,2mm up to 0,9mm PVC from 0,25mm up to 0,9mm Lidding Material TYVEK, Coated Medical Paper, Coated Alu foil, Punch through Alu foil, Peel We can also supply a wide variety of other lidding materials on request Packaging Depending on customer requirements we can offer standard single bagging, or double bagging for clean room use. We package the processed foil and lidding material according to customer request. FREE FORM Hjulmagervej 1 DK-7100 Vejle Tel.: info@free-form.dk