STAINLESS STEEL AND SUPERALLOYS

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Emery Morrison
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1 STAINLESS STEEL AND SUPERALLOYS

Modernity, dynamism, experience, know-how and state-of-theart equipment are the elements that make Italfond one of the world s leading manufacturers of stainless steel and superalloys.

2 Modernity, dynamism, experience, know-how and state-of-theart equipment are the elements that make Italfond one of the world s leading manufacturers of stainless steel and superalloys. Italfond has the advantage of belonging to the GIVA group, which has been in the steel business for over forty years and now comprises several companies operating in various industrial sectors. The focus on product quality that has always characterised our company has now become a commitment to achieving total quality, accompanied by full awareness of the importance of safeguarding the environment and meeting safety standards. Compliance with the applicable standards and internal procedures, transparent communication, correct managerial practices, and internal and external relations form the basis of Italfond s code of ethics. As well as on traditional markets, Italfond concentrates its efforts today on products with a high added value and markets with extremely rigorous requisites, especially the nuclear and aeronautical sector, serving customers the world over. STAINLESS STEEL AND SUPERALLOYS

steel mill, which has an electric-arc furnace (EAF),

3 2 All the production areas are equipped with cutting-edge plant and machinery, starting with the steel mill, which has an electric-arc furnace (EAF), backed up by a fully automatic alloy loading system and an AOD converter.

3 Latest-generation software systems allow efficient

4 Plant: The State Of The Art. VAR equipment installed in a purposebuilt shed provides re-melted steels, which flank the range of items produced using the traditional casting method. 3 Latest-generation software systems allow efficient order processing and plant and machinery monitoring, giving total reproducibility of all production processes.

5 The forging area is equipped with hydraulic presses and an automatic forging machine, as well as powerful mobile and integrated manipulators.

The company has invested heavily in recent years in all production areas, adding a new machine for peeling bars up to 18" in diameter, complementing the

6 5 The forging area is equipped with hydraulic presses and an automatic forging machine, as well as powerful mobile and integrated manipulators. The numerous existing forging and heattreatment furnaces are now flanked by a series of new ones, all featuring dedicated software for full remote control. The company has invested heavily in recent years in all production areas, adding a new machine for peeling bars up to 18" in diameter, complementing the existing fleet of lathes and peelers, and a new bay for non-destructive tests with a semiautomatic machine for conducting ultrasonic and eddy current tests on bars up to 16 in diameter.

The recent reorganisation of the various production areas, a new despatch

streamlined the entire production process.

has enabled it to achieve an exceptionally high standard of quality and increased

8 The recent reorganisation of the various production areas, a new despatch department and eight new high-capacity cranes have improved in-house logistics and streamlined the entire production process. 7 Italfond s permanent emphasis on technological innovation and ongoing investments has enabled it to achieve an exceptionally high standard of quality and increased productivity, which is why the company is renowned all over the world as one of the leading suppliers of stainless steel and super alloys.

Quality Management System complying with UNI EN ISO 9001:2000.

that Italfond is committed to promoting at a company-wide level.

10 Total Quality. Italfond is dedicated to Total Quality and for many years has implemented a certified Quality Management System complying with UNI EN ISO 9001:2000. We have always focused on products and customers, the corner stones of a quality culture that Italfond is committed to promoting at a company-wide level. Constant improvement to the production process thanks to rigorous quality control, using latest-generation equipment, is the direct result of Italfond's commitment to meeting its customers' requirements to the full. 9

12 Safety And Environment. Italfond is well aware of the importance of safeguarding the environment. This is precisely why the company is committed to complying with environmental rules and regulations at a local and national level, and has obtained certification of its environmental management system under UNI EN ISO 14001:2004. In the full knowledge that this kind of production process can affect the environment, Italfond promotes a policy aimed at saving energy, preventing pollution and minimizing environmental risks, as well as internal training and supplier awareness in view of constantly improving the environmental management system. 11 The health and safety of individuals and the community as a whole are also of fundamental importance, which is why Italfond has put in place all the procedures required to prevent and manage risks connected with its production activities. Employee involvement, ongoing training and sharing responsibilities in implementing these procedures help ensure that a high standard of safety is maintained at all times.

production, and the nuclear and aeronautical industry, where Italfond intend to step up its presence.

set up stable, long-lasting relations thanks to its efficient organisation, flexibility and the quality of the

14 World Market. Our products are used in a wide range of sectors, including chemicals, oil and gas, mechanics and energy production, and the nuclear and aeronautical industry, where Italfond intend to step up its presence. The company is an approved supplier of stainless steel and super alloys to leading users, with which it has set up stable, long-lasting relations thanks to its efficient organisation, flexibility and the quality of the products and services on offer. 13 Italfond sells stainless steel and superalloy forged bars and ingots all over the world to distributors and manufacturers of open-die and closed-die forgings, extruded pipes and sections.

The superior quality level we have achieved in both our standard and custom products is the result of cuttingedge technology and a highly skilled and dedicated production team.

15 Our Products. Italfond specializes in the production of round and square forged bars up to 40 in diameter and ingots weighing up to 25 tonnes made of stainless steel and super alloys, especially nickel alloys. The superior quality level we have achieved in both our standard and custom products is the result of cuttingedge technology and a highly skilled and dedicated production team. 14 The entire production cycle, from the procurement of raw materials to the despatch of the end product, is monitored at all times and each stage undergoes rigorous quality control to verify compliance with the most restrictive specifications. The result is that Italfond is now an accredited supplier approved by numerous certification bodies. As well as standard products, Italfond makes steels with special chemical compositions and good structural properties and resistance, for use in highly-selective environments.

16 Customer Service. Italfond s qualified team of technicians and sales force have lengthy experience in the business and operate with professionalism and dedication. Customer satisfaction, achieved thanks to effective technical back-up and an efficient after-sales service, is one of the key elements determining our success. 15 Thanks to its flexible organisation, Italfond can provide an immediate and effective response to any customer demands.

17 A GENERATION AHEAD. Experience, knowledge, dynamism and up-to-date machinery give you the right solution to the most challenging enterprises. STAINLESS STEEL AND SUPERALLOYS

Designed and produced by Shooting - Printed in Italy. STAINLESS STEEL AND SUPERALLOYS ITALFOND S.p.A. - Via Industriale, 1-25021 Bagnolo Mella (BS) Italy Tel.

18 Designed and produced by Shooting - Printed in Italy. STAINLESS STEEL AND SUPERALLOYS ITALFOND S.p.A. - Via Industriale, Bagnolo Mella (BS) Italy Tel Fax info@italfond.it -

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forge monchieri TECHNOLOGY ENVIRONMENT forge monchieri THE COMPANY A modern up-to-date mill with over 40 years of history. The company has earned an outstanding reputation and continues to be a leader