Better than handmade.
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1 Better than handmade. Roboter- und Transportsysteme Robot and Conveying Systems for the baking industry
2 Pan Conveyors Packaging Robots Peelboard Conveyors Depanner Pan Stores Scaling Robots Basket Conveyors Basket Stores Pallet Conveyors Palletizing Robots
3 Why KOmatec? Hygienic. Reliable. Precise. fast. We know what matters. We have been developing individual solutions for the bakery industry since The bakers shop around the corner or mass production the question remains the same: How can one produce a handicraft looking product economically and efficiently as well as with concistent high quality? From handmade products to automated production Due to constantly rising pressure on costs, highest hygienic standards and increasing requirements concerning product quality and variety, it becomes more and more difficult to find adequate personnel that is able to handle demanding requirements and at the same time produce economically handcrafted products. The advantage of the robot! The change from manual labor to robotic solutions increases productivity seriously and has paid off already after a short time. Almost each tiniest movement can be nowadays done by a machine. Our individually programmable robots adjust to your internal production process. In order to ensure this around the clock, we offer, upon request, 24 hour service. For that reason: Komatec. Better than handmade.
4 Scaling Handling Product conveying Pan conveying Storage of pans and molds Cleaning of pans Stacking and unstacking of pans
5 Loading and unloading Packaging Carton tray loading Palletizing
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7 Conveying and Storage systems KOMATEC provides Basket conveyors Conveying systems for peelboards and proven dough pieces Storage systems for packaged and non-packaged products Pallets and dollies conveyors Transporters are connecting elements and can be found in each production, either for production or packaging, which ensure a harmonious interaction of all components. Hygienic concepts for easy cleaning, low-maintenance belt drive, reduced energy consumption and highest variability are points that can be adjusted individually to the needs of your equipment.
8 Basket conveyors Conveying and storage equipment for bakery baskets: Basket stores Stackers and unstackers Manual and automated pack places Buffer conveyors Vertical conveyors Accumulating conveyors Picking systems Automated dolly loading Basket palletizing systems
9 Conveying systems for peelboards and proven dough pieces Peelboard stores Peelboard conveyors Peelboard stackers and unstackers Peelboard loaders Sheet inserts Loader and unloader for prover and freezer
10 Conveying and storage systems for pans, molds, peelboards and lids Mold and lid stores Pan conveyors Oven and prover loaders Pan cooling tunnels Pan cleaning systems Special solutions
11 Conveying systems for packaged and non-packaged products Hygienic plastic belt conveyors Curve and spiral conveyors Distribution and collecting systems Cooling and freezing conveyors for up to -30 C Conveying systems for packaging area
12 Conveying systems for pallets and dollies Our pallet transport system conveys euro pallets, half or special pallets up to 1500 kg reliable and for a reasonable price. An extra flat design (100 mm) is available for pallets of up to 500 kg. Roller conveyor Chain conveyor Accumulation conveyor 90-degree turning unit Pallet turntable Dolly system Shuttle Pallet stacker / unstacker Vertical lift Loading station for hand lift truck or fork lift
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15 robot systems Scaling Robot Pan, lid and mold handling Depanner Loading of oven and prover Depalletizing and palletizing robot Packaging robot Special solutions for the bakery Our robots can be used for various purposes and also handle demanding tasks reliably.
16 Robots in the production line Scaling robot Pan loading and unloading Liding and unliding Depanning of tin bread Loading of oven and prover Special solutions for the bakery
17 Palletizing robots Nobody beats KOMATEC s robots when it comes to palletizing. No matter if we have to handle baskets, carton, cardboard boxes, trays or individual packages we stack everything and anything safely on euro pallets, industrial pallets or dollies. 6-axial robots Low cost compact palletizers at the ends of the production lines Central palletizing systems for several lines Complete solutions palletizer, pallet conveyors, pallet labeling and pallet stretch wrapping machines Palletizers for freezer areas of up to -25 C
18 Packaging robots Our Universal Genius KOMATEC packaging robots pack reliably everything they get their 'hands' on. Packaging robots for: Sliced bread Packed and unpacked loaves Toast, sandwich and tin bread Loading of thermoforming machines and flowpackers Buns and pastries Zwieback Frozen bread All packaging units are suitable for loading baskets, carton trays or American cases
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20 Control systems The heart of each plant is the control system that adjusts the functions of all parts. KOMATEC has developed a clearly structured control concept, which enables an optimized usage of plant capacity. We set the highest value on standardized plant visualization for all machinery and plant parts to ensure safe operation and easy handling.
21 service and customer support We not only offer first-class equipment but also excellent service. Our service teams provide immediate support in case of problems. Service hotline Spare parts service Production line change-over extension Equipment optimization
22 Professional order processing and high-quality products are self-evident for us.
23 always one step ahead. Fitting Our plants fit exactly to your premises and processes. Individuality Special design integrates smoothly into the customized plants. Efficiency Intelligent control systems optimize the coordination with production lines. Profitability Thought-out standardized modules and high operational safety reduce costs. Flexibility The modularized system enables expansion and modifications according to needs. Integration Our control system can be hooked up to superior systems.
24 Komatec Maschinenbau GmbH Schlehenweg Enkenbach-Alsenborn Tel. +49 (0) 6303/ Fax +49 (0) 6303/ komatec.de
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