OPTIBELT WALK B.V. FACTS BROCHURE THE SPECIALISTS FOR GEARS AND SPECIAL DRIVES

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1 OPTIBELT WALK B.V. FACTS BROCHURE THE SPECIALISTS FOR GEARS AND SPECIAL DRIVES

2 Page 2 ABOUT OPTIBELT WALK WHO WE ARE We are specialists for sophisticated metalworking of small to medium volumes. Our company had its beginnings in the German gear and chain sprocket factory Stroeker GmbH. By combining state-of-the-art production facilities with advanced technology and extensive practical expertise, we have developed into internationally recognised specialists in the field of drive technology. Since the beginning of 2015, we are part of the Arntz Optibelt Group and complement its diverse drive solutions with our expertise in custom products. A workforce of 50 builds complete assemblies and drives, single components such as (special) timing belt pulleys, spur and helical gears and racks as well as various standard drive components. Thanks to our own CAD workstations, complex 3D designs can be realised tailor made all in solutions comprised of pulleys and belts. In addition, various assemblies are designed in the areas of machine engineering and automotive technology, such as actuators. Special expertise from the Netherlands adds to the existing Optibelt core competences in designing sophisticated drive solutions: From designing drives to developing and building prototypes, right up to producing complete assemblies, we offer comprehensive added value and all-in solutions. And all, of course, in the same superior Optibelt quality that customers have come to expect. It's not for nothing that original equipment manufacturers have been placing their confidence in Optibelt for decades. Modern machinery makes it possible: We offer a variety of complex metalworking and metal finishing processes. To put it another way: If your latest invention is even partly made of metal that needs at least some degree of complex metalworking turning, milling, drilling, grinding, erosion, dynamic balancing, welding, painting or varnishing, or assembling - then you should contact us. HISTORY Establishment of Walk Aandrijftechniek BV Investment in the first advanced CNC machine First co-engineering projects with well-known OEMs 3D engineering in the area of special gear design Engineering and development support in the area of HGVs and bus drives Acquisition by the Arntz Optibelt Group Establishment of a five-year investment plan for development and manufacturing

3 QUALITY AND TECHNICAL SUPPORT Page 3 AWARD-WINNING QUALITY The Optibelt Walk B.V. facility in Heijen was ISO 9001:2008 certified in 2012, guaranteeing uniform quality throughout all production and service departments. This is a quality that our customers have come to value over the years and which you can experience for yourselves. TRY US: WE LOOK FORWARD TO HEARING FROM YOU! Quality assurance using 3D measuring procedures in a climate-controlled measuring environment TECHNICAL SUPPORT Our technical support begins even before an order is placed in the interests of arriving at the best possible solution for you, we offer the option of examining your requirements or your current drive system in advance and advising you right from the start. YOU CAN FIND MORE INFORMATION HERE: Feel free to contact us. We would be pleased to help you! Optibelt Walk B.V. De Groote Heeze AV Heijen NETHERLANDS T F E

4 Page 4 DRIVE SOLUTIONS AND PROJECT DEVELOPMENT YOUR PARTNER FOR DRIVE SOLUTIONS AND FOR PROJECT DEVELOPMENT! WITH THE EXPERTISE OF EXPERIENCED ENGINEERS REQUEST Calculation of demands Feasibility testing Consultation CONCEPT CREATION OUR PHILOSOPHY: OUR STANDARD IS SPECIAL! Calculations Determination of specifications Functional model from our own model construction SERIES DEVELOPMENT/PRODUCTION Development-related tests Building of prototypes close to series production from our own model construction Calculations/design Analysis of test parts Production-ready design Production equipment adjustment for the quantity Execution from small to large-scale production Production-integrated QM system CONTACT LET S TALK ABOUT IT: Optibelt Walk B.V. T

5 DRIVE SOLUTIONS AND PROJECT DEVELOPMENT Page 5 CAD DRAWINGS Your project is in good hands when it is implemented by our experts. This process is supported by cutting-edge programmes such as fully automated production management, powerful 3D CAD-CAM development systems, software for calculating resistance and durability, superior instruments and modern machinery. Whether you are looking for a standard or custom-made product, the reworking of an existing product or a sophisticated combination of different drive components, we have the skills for all areas of technology, overseeing and selecting the best suppliers for the purpose. Examples of drawings 3D SIMULATION We design in a 3D environment (Solid Edge) on the basis of the original documents and using advanced calculation programmes (ZAR and FEMAP). Production then proceeds using state-of-the-art machines, including several CNC-controlled multi-axis machines to ensure versatile, high-quality production with low tolerances. WE ARE THE PARTNER FOR DEVELOPMENT AND IMPLEMENTATION OF YOUR IDEAS.

6 THE SYSTEM PARTN FOR SPECIAL DRIVE SOLUTIONS Page 6 INDUSTRY SOLUTIONS 1 2 CUSTOMER-SPECIFIC SPECIAL SOLUTIONS IN TRANSPORT LOGISTICS Complete assembly incl. motor, etc., ready for installation Spur gear - worm gear combination Outgoing quality inspection with self-developed test bench Production quantities of up to 5000 pieces SPECIAL DRIVES FOR THE CONSTRUCTION INDUSTRY, DRILLING Vibratory drives up to 120 t Drilling unit up to 300 knm Use of special gears PLANETARY GEAR UNITS High power transmission despite small High transmission ratios Weight-optimised, user-friendly 6

7 INDUSTRY SOLUTIONS Page 7 SPECIAL GEARS FOR THE FOOD INDUSTRY 3 Transmission - timing belt combination Special versions in stainless steel Use of FDA-approved components SPECIAL GEARS FOR ELECTRICALLY DRIVEN VEHICLES AS REPLACEMENT FOR STANDARD DIFFERENTIALLY DRIVEN VEHICLES Future oriented E-technology Torque transmission in the example 30 knm Efficiency improvement due to energy recirculation ER MATERIAL HANDLING / WAREHOUSE LOGISTICS ASSEMBLIES installation spaces Development and installation of complex assemblies Ready-to-install customer solution Low-maintenance due to self-tightening device 4 5

8 OUR PRODUCTIO TO CUSTOMER REQUIREMENTS ACCORDING Page 8 PRODUCTION PORTFOLIO SPUR GEARS AND HELICAL GEARS Straight or helical Module (0.3) 1-12 (16) Diameters up to 1200 mm Hardened and/or ground teeth from class 6 upwards BEVEL GEARS Straight, helical or spiral toothed Module 1-10 Diameters up to 750 mm RACKS AND CLAMPING PLATES Module 1-12 Straight or helical Hardened Max. tooth width 240 mm Max. length 3000 mm Clamping plates profiles HTD 5M/8M/14M; T10/20; AT5/10/20 SPECIAL SPROCKETS For roller chains and conveyor chains Roller chains from 06B to 28B Chain wheels in separated version Diameters up to 1200 mm Hardened teeth Lantern gear toothing

9 PRODUCTION PORTFOLIO Page 9 N PORTFOLIO TO DRAWINGS

10 Page 10 PRODUCTION PORTFOLIO SPECIAL TIMING BELT PULLEYS Inch dimensions MXL, XL, L and H profiles (inch) T and AT pulleys also in SE and 0 series in pitch HTD pulleys 3M - 14M DELTA CHAIN pulleys 8M and 14M STD pulleys 8M Diameters mm WORM GEARS AND WORM SHAFTS Worm gears up 850 mm Single or multiple pitch worms Hardened and ground Lengths up to 600 mm between centres SPECIAL GEARS Internal gears up to 1000 mm Multiple splined shafts up to 1500 mm length and spline hubs Spline gears Elliptical gears DP and CP gears Crown gears Sprockets MATERIAL STEEL (HARDENED) STAINLESS STEEL (HARDENED) PLASTIC ALUMINIUM BRONZE BRASS LAMINATED FABRIC MORE SPECIAL MATERIALS AVAILABLE ON REQUEST INCLUDING CERTIFICATES

11 PRODUCTION PORTFOLIO Page 11

12 Optibelt Walk B.V. De Groote Heeze AV Heijen NETHERLANDS T F E A Member of the ARNTZ OPTIBELT GROUP KOMPETENZBROSCHÜRE WALK/GB/0318

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