J-Tec Material Handling Discharging Solutions

Transcription

1 D i s c h a r g i n g s o l u t i o n s Discharging Solutions creates solutions for storing, handling, dosing and processing dry and liquid ingredients. Solutions can extend from optimizing components to plant upgrades... to turnkey processing lines.

2 Big Bag Discharging Big Bag Discharge Unit Big Bag Discharge Clamp Standard Design continually invest in state-of-theart facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. This discharge unit consists of the following components: Dish Frame made out of stainless steel Discharge clamp Outlet stretch system Silent blocks (optional) vibrating motor The dish (possible in combination with a vibrating motor) functions as a discharge aid, so that even the most difficult powders can be discharged. The outlet strech system causes the outlet spout to stretch, also enabling an easier flow of the product. The dust-tight discharge clamp allows dustfree discharging. Designed while keeping in mind EHEDG directives (for example, the wiring is tucked away inside the frame). The simplified and straightforward desig results in higher reliability and lower maintenance. 100 % dustfree discharging This is J-Tec s standard Big Bag discharge clamp, consisting of a single pipe. It is manually operated and has to be mounted underneath an existing Big Bag support plate. There is no need for an aspiration connection, as the sealing system itself is intrinsically dust-tight. Deaeration is to be implemented on the receptacle underneath. The mounting plate is suited to fit our J-Tec components ø 500 mm. This discharge clamp seal is completely dusttight Thanks to its simple design, the clamp is very easy to clean Features a reinforced, thus sturdy and very stiff top plate Has a replaceable seal (also allows easy cleaning) Is designed in accordance with EHEDG directives Robust construction Options Fall protection Frame Outlet spout stretch system

3 Big Bag Discharge Clamp Stand-alone unit Big Bag FOOD Discharge clamp Pneumatically actuated discharge clamp ComDis BB500.1 ComDis BB500.2 This stand-alone unit consists of a single pipe. It is manually operated and has a frame which serves as a fall protection to protect the hands of the operator, in case the Big Bag should fall. The mounting plate is suited to fit our J-Tec components ø 500 mm. As it is a stand-alone unit and therefore not mounted underneath an existing Big Bag support plate, it is easily exchangeable with other modules such as a bag dumping module (cfr our ComDis - Combined Discharging- line). J-Tec has designed a new Big Bag discharge clamp that meets the strictest hygienic standards. The system is user-friendly, can be implemented in all hygienic zones (Basic, Medium and High) and is easy to clean. It has no sharp corners, no external screw thread, and is entirely composed of smooth surfaces. All the hinges and sliding parts have bearings that are made of high perfor-mance polymers. They are grease and oil free and hermetically sealed (protected against waterjet). This discharge system can be polished according to the customer s wishes, and is available in SS304 and SS316. It can be implemented in a new installation, as well as in an existing installation. In this design the manual discharge clamps have been replaced by pneumatic actuators on both sides of the clamp seal. The clamp seal is lowered by means of a pneumatic cabinet to be operated by pushing two buttons (two-hand safety feature). Simple operation Less maintenance (less parts) Fail-safe through mechanical brakes on the actuators (remains closed, even when the air supply fails) This discharge clamp is completely dustight Thanks to its simple design, the clamp is very easy to clean Thanks to its modular nature, it can easily be replaced, for example with a bagdumping top module Features a reinforced top plate Has a replaceable seal (also allows easy cleaning) Is designed in accordance with EHEDG directives Has a robust construction

4 Big Bag Discharging continually invest in state-of-theart facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. Big Bag Discharge Unit This discharge unit consists of the following components: Vibrating table Stainless steel frame Discharge clamp Outlet stretch system Vibration dompeners (optional) Vibrating motor The dish (possible in combination with a vibrating motor) functions as a discharge aid, so that even the most difficult powders can be discharged. The outlet strech system causes the outlet spout to stretch, also enabling an easier flow of the product. The dust-tight discharge clamp allows dustfree discharging. Designed while keeping in mind EHEDG directives (for example, the wiring is tucked away inside the frame). The simplified and straightforward design results in higher reliability and lower maintenance. Big Bag Discharge Clamp Standard Design 100 % dustfree discharging

5 Combined bag and Big Bag discharge continually intest in state-of-the-art facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. Two-in-one, space saving design Stainless steel finish, internal finish <0,3 μm available Easy to clean Big Bag discharging station Vibrating dish to activate the discharging 100% dust-tight Big Bag clamp in EHEDG execution Flow shut-off system for Big Bags Easily removable solid silicon seal, FDA approved Bag dumping station No sharp edges, easy to clean Equipped with aeration nozzles and hammer Variable outlet 100% dust-tight door for CIP applications CIP execution optional

6 Automatic dirt valve continually invest in state-of-theart facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. Characteristics Completely in stainless steel Internal finish: Ra < 0,3 µm Easy cleanable design Vibrating table for product extraction 100 % dust tight Big Bag clamp Automatic Big Bag sleeve stretching mechanism Automatic dirt valve, easy to clean Large inspection hatch for easy access, flush design Easily removable solid silicon seal, FDA approved Dirt valve Dirt valve Hygienic valve integrated in the discharge station Purpose: keep foreign materials out of the production flow Functions automatically during a Big Bag exchange, when the system is open and thus especially susceptible to contamination.

7 Container discharge system continually invest in state-of-the-art facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. Application For direct dosing or weighing into hopper As pick-up point for pneumatic conveying Weighing facilities Hygienic design for easy cleaning and dismantling For food or pharmaceutical industries Dosing and weighing at high accuracy Fast assembly and dismantling

8 Filling & Discharging Container filling and discharging station continually intest in state-of-the-art facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. Dust-tight docking station for containerloading Dust-free docking station for container discharging External extraction aid for controlled discharging Dust-free docking station The docking system consists of an active and a passive valve that are supported on two sides by high-grade precision bearings. The passive valve can be mounted on the inlet and/or the outlet of a container. The active valve is operated either manually or automatically. It is integrated into the filling or discharging side of the process station, and can be equipped with a diversity of options. When docking, the locking pins centre the active and passive valve on to each other. Both split valves open simultaneously after docking. During filling and discharging the product is fully contained under perfect conditions. Dust free docking valve Active / passive valve for container discharging External extraction aid

9 continually invest in state-of-the-art facilities, equipment and ICT systems worldwide. However, it is thanks to the initiative, enthusiasm and skills of our people that we are able to offer a better, more efficient and cost-effective total concept to our customers. DISCHARGING Vibrating bottom Discharge aid that breaks bridges in storage devices by vibrating. Used in the food industry, plastics, chemical and pharmaceutical industries, for powders as well as pellets. Designed according to CE standards. Functioning The vibratory bottom is placed at the outlet of a storage device : silo, storage hopper etc. The vibrating motor is regularly switched on. The bottom, brought into horizontal movement, transfers the vibrations to the bulk material. The material falls down evenly and reaches the outlet through the relief cone. The intensity of the vibrations induced by the motor can be regulated. Switching on the vibrating bottom temporarily is enough to ensure discharging. Switching off the vibratory motor will cause intense and long vibrations. It might be advisable in that case to install a brake device (optional). Some products will need switching of the poling of the motor, so the movements change directions (optional). Application This vibrating unit is used as discharge aid for poorly flowing bulk products. Placed at the bottom of the hopper, the vibrating unit ensures the even discharging of the product, following the principle first-in first-out. Applicable in many industries where discharge aid is necessary Ensures the even discharging of poorly flowing bulk goods Simple, but robust construction Avoidance of bridging and rat-holing Optimal silo discharging, without residue Options small vibrating units often do not need a relief cone fastening flange brake, blocking unit motor with 2 directions of rotation DESCRIPTION G kg V L Outlet Ø from - to vibrating bottom Ø vibrating bottom Ø vibrating bottom Ø vibrating bottom Ø vibrating bottom Ø vibrating bottom Ø vibrating bottom Ø

10 Extraction aids Fluidisation Discharge device for cohesive bulk products Fluidisation combined with mechanicalmovement Suitable for powdery products Can be adjusted to meet various require- ments Knocker Pneumatic hammer made of stainless steel. An additional kit can be ordered to mute the sound of the knocker. Remove product residue Prevention of contamination in silos and bunkers High impact force Low air consumption Combination fluidisation & knocker

11 A global solution for your industry, the Process Technology Branch of the Katoen Natie Group, offers more than 40 years of experience in dosing, feeding, processing and storage... of liquid and solid ingredients, around the globe. Whether your project is building a new greenfield site, turnkey, or an extension or the upgrade of your current facility: J-Tec Material Handling has the competence and experience to be your trusted partner. B Kapellen, Belgium