Heinz Engineering, Inc.

Transcription

1 Heinz Engineering, Inc. World Class Precision CNC Machining & Electro-Mechanical Assembly ISO9001:2000 / AS W. 166 th Street Gardena, CA Phone: (310) Fax: (310) Roger_Heinz@HeinzEngineering.com Website: Visit Our Website for more details.

2 Why Choose Heinz Engineering? Aerospace 31 Years in Business Recognized Close-Tolerance o CNC Turning o 3, 4 and 5-Axis CNC Milling Qualified: Safety Critical, Flight Critical Long Term Key Engineers & Machinists Production Expertise and Prototyping Advanced In-House Programming Turn-Key Solutions Proven Quality System World-Class Leadership & Manufacturing 22 Modern, Top of the Line CNC s Defense Heinz Engineering has carved a solid reputation with its customers and is proud to have been recognized as the reliable source for custom precision products and services for over 30 years. We have maintained standards of excellence that have earned us letters of commendation for top quality, high attention to details and dedication to satisfying increasing customer needs. Our customer list ranges from various aerospace/defense primes and sub-tier firms to various precision medical and commercial companies. Medical We are confident that you will feel equally satisfied with the integrity and premiere performance of our products and services. Heinz Engineering s success is based on: A Customer First philosophy A management staff and system that is proven to be effective Long term, talented team of employees Remaining advanced with equipment and ideology Commercial 2

3 Precision CNC Machining Our CNC departments are setup for medium to large volume production runs with most materials ranging from various heattreated and non-heat-treated stainless steels; to various aluminums. Other common materials include: castings, forgings, brass, beryllium copper, inconel, titanium, nitronics, and many more. We also have strong relationships with a national listing of critical outside processors for: heat treat, anodize, chem film, passivate, paint, proof pressure test, hone, grind, edm, etc. Our established ties with qualified critical processors better ensures delivery and dimensional success for your parts. 3

4 CNC Equipment List Make Model / Type Capacity CNC TURNING CENTERS Mori Seiki SL-204MC Live Tooling, 8 Chuck, 2 Diameter Thru Spindle Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, 12 Barfeed, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, 12 Barfeed, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, 12 Barfeed, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, 12 Barfeed, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, Accuracy Hardinge Conquest Super Precision GT 1-1/16 Diameter Thru Spindle, Accuracy Hardinge CHNC-I 1-5/8 Diameter Thru Spindle Hardinge CHNC-I 1-5/8 Diameter Thru Spindle Ikegai TC Diameter Thru Spindle, 12 Barfeed Takisawa 108EX 8 Chuck, 2 Diameter Thru Spindle CNC MILLING CENTERS YamaSeiki VMB Kitamura Mycenter 3X 30 X 17 Y 20 Z, High-Speed Machining Haas 5-Axis, Haas VF 4, 4 Spindle 50 X 20 Y 20 Z, High-Speed Machining Kitamura Mycenter 3X 30 X 17 Y 20 Z, High-Speed Machining Kitamura Mycenter Zero 12 X 10 Y 12 Z, Double Pallet Kitamura Mycenter 2X 20 X 14 Y 20 Z, High-Speed Machining, Double Pallet Yang Eagle X 20 Y 20 Z Fadal VMC X 20 Y 20 Z Mori Seiki 50 Taper, 40 X 20 Y 20 Z 4

5 Electro-Mechanical Assembly Heinz Engineering has been integrally involved with custom precision manufacturing for over 30 years and in order to further provide its customers with economical turn-key manufacturing solutions, we offer custom manufacturing of electro-mechanical assemblies. Our engineering team boasts over 30 years of direct hands-on expertise and can offer the following services: Cable assembly Custom connectorized cables Sub-miniature connectorized cables Cable harness and wire harness assembly Design and manufacture of cable and wire harnesses for specific applications Contract manufacturing of small to medium size production lots Electronic soldering assembly PCB, manual population, assembly Electro-mechanical assembly Over the years, Heinz Engineering has manufactured a wide variety of quality custom precision products for applications all around the world. Our electro-mechanical and soldering services have received positive recognition by the semi-conductor, aerospace and defense, video and TV, and the robotics and automation fields. Please contact us for more information and to discuss your project requirements in more detail. 5

6 Quality Enterprise Resource Planning (ERP) Heinz Engineering utilizes a custom ERP system to document, from end-to-end, all related job data. Information is organized and made readily available to manage all company activities and to produce reports in virtually any given area, such as backlog, delivery, corrective action, customer and vendor returns, planning and so forth. The ERP system significantly improves our ability to control all critical areas of manufacturing while providing real-time data of our performance in order to base our continuous improvement efforts. Continuous Improvement Philosophy Our quality procedures are in a constant state of improvement. Our management is encouraged to perfect systems and eliminate any margin for error while maximizing the efficiency of our processes. ITAR Compliance Quality Systems ISO 9001:2000 / AS 9100 QMS NHB C, Para - 1C200, 1C303, 1C304, 1C305, 1C309, 1C310.4 (Inspection) MIL-STD A (Calibration) Contract Review Our quality starts with a thorough review of the contract and a complete evaluation of the job at hand. Planning We collaborate our team s knowledge to create a best method for completing your job accurately and on time. Inspections Every operation, from material receiving to final deburring, undergoes a 1st article inspection prior to release. In-process inspections are performed; and sample and final inspections are completed prior to outside critical processing and final customer shipments to ensure complete part conformity. All inspections are documented. Tool and Gage Calibration All tooling is controlled. Our calibrations for hand tools (i.e. micrometers, calipers, dial indicators, etc.) is performed at 6 month 6

7 intervals and conducted internally. Other equipment calibration (i.e. surface plates, CMM, thread gages and gages blocks) is performed at intervals normal to industry standards and may require outside assistance. Gages are frequently spot checked for accuracy and recalibrated when needed. Quality Documentation Documentation is an important key to our process control. Prior to release, all quality documents are inspected and stamped as approved or not-approved. Certification packages are included with parts at final shipment, as a standard. Traceability All products are delivered with complete forward and reverse traceability; and most quality records are maintained for ten years or unless otherwise required by our customer. Supplier Correct Action Reports (SCAR) Suppliers are notified of their discrepancies. A Corrective Action Report is completed, in many cases, and the necessary steps are taken to prevent similar discrepancies from recurring. Inspection Department Heinz employs its inspectors with backgrounds in machining and inspection to ensure a more thorough understanding of the partinspection process. Inspection Room Our Inspection room is temperature and humidity controlled. Heinz has a complete list of precision measuring equipment to virtually satisfy all dimensional inspection requirements. The equipment list includes but is not limited to: Mitutoyo CMM Mitutoyo Projectile Comparators Various high-powered microscopes Customer List Our customer list ranges from various aerospace/defense primes and sub-tier firms to various precision medical and commercial companies. 7

8 75 Photo Gallery Please visit for a more extensive gallery and slideshow. Titanium from Solid Aluminum from Solid Titanium from Solid Titanium from Solid Titanium from Solid Aluminum from Solid Aluminum from Solid 8