OUR SERVICES CONVEYOR ENGINEERING

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1 SERVICES OVERVIEW C5

2 With over 30 years experience in the materials handling industry ConvaTech is widely recognised as Australia s leading supplier of conveyor services and products. We offer a Total Conveyor Maintenance capability to ensure optimum availability, reliability and best cost. Our commitment to innovative product and service solutions ensures our clients benefit from partnering with ConvaTech. We provide services 365 days a year with a 24/7 breakdown response 2

3 z CONVEYOR INSPECTIONS We offer conveyor inspections including a visual check of conveyor condition. We inspect all static and dynamic components including with conveyor idlers, skirts, belt cleaning systems, structures to gantry level, conveyor belt tracking, pulleys and bearings, guarding and the conveyor drive (gearbox, motors and couplings). Inspection data is used to create various reports utilising a traffic light system to prioritise repair and maintenance requirements. Where definitive condition based results are needed, objective measurement and additional reports can be produced to determine the lifecycle of certain critical items. z BELT MAINTENANCE ConvaTech provides a premium service in belt repairs that maximises belt utilisation. We use a range of hot and cold belt repair techniques on all conveyor belt types. Our belt repair service capability extends to one off belt repair on a specific conveyor through to the management of all onsite repair needs. z BELT TRACKING A number of issues can affect the ability of the conveyor belt to track correctly. As part of our inspection regime, belt tracking issues are identified and reported. Corrective action for each of these issues are readily determined when particular causes are identified. Our service teams are specifically trained in techniques to overcome any tracking issues. Each module of this package steps through and teaches our team how to track a belt correctly. 3

4 OUR SERVICES z CLEANER MAINTENANCE Operating with inadequately maintained belt cleaning systems can lead to costly conveyor component failures. Enduro provides specialised conveyor belt cleaning services that deliver measurable benefits and optimal performance. We are dedicated to producing overall solutions to all applications of belt cleaning systems including advice, installation and maintenance services of all brands of cleaners. Enduro has capability extending from cleaner adjustment and refurbishment through to full scale product supply, planning, maintenance scheduling, inspections and reporting. z ROLLER TRACKING & MAINTENANCE Conveyor Roller Services (CRS) provides cost effective, safe and innovative roller maintenance and replacement services that align to our clients needs. We maintain the highest standard of safety using our fully trained and competent team and are committed to continuous improvement through innovative tooling. We also offer innovative monitoring solutions such as roller thermography, failure analysis, acoustic monitoring and an automated, electronic reporting system for instant feedback. z CONDITION MONITORING Condition monitoring techniques such as vibration analysis, infrared thermography and cleaner carry-back testing are deployed maximising the ability to identify defective or underperforming components and assets. Our highly trained and experienced team consists of degree qualified mechanical engineers as well as experienced condition monitoring and alignment technicians. Our services include: Condition Monitoring and Vibration Analysis Rotational and Structural Analysis Maintenance Planning and Scheduling Reliability Engineering and Design Analysis Design Capacity and Safety Auditing Thermography Conveyor Belt Condition Assessment and Analysis 4

5 OUR SERVICES z CONVEYOR ENGINEERING Our state-of-the-art workshop facility allows for design, manufacture and refurbishment as an extension of the onsite capability. The facility also designs and manufactures job specific equipment as required thus fast-tracking outcomes while maintaining safety and maximising asset availability. All ConvaTech plant and equipment is maintained by the engineering workshop which ensures safety, reliability and fit for purpose application. z BELT INSTALLATIONS We can provide you with an end-to-end solution for your belt installation, belt splicing and belt replacement needs. This encompasses the ability to manage the project through our competent team and detailed processes, as well as providing splicing services to meet any belt installation and performance requirement. Our service is performed by our highly trained team adhering to strict quality, safety and process guidelines. Our various methodologies have proven highly successful and we have been able to demonstrate reduced shutdown window times by up to 90% compared to conventional practices. Comprehensive services for Total Conveyor Maintenance 5

6 New South Wales ABN PO Box 126, HRMC NSW Ironbark Close, Warabrook NSW 2304 P: E: Queensland ABN PO Box 8, Mackay QLD Interlink Court, Mackay QLD 4740 P: E: Western Australia ABN Unit 1/61 Mulgul Road Malaga WA 6090 P: E: When you partner with ConvaTech we guarantee you will benefit from great value services, exceptional products and maximum conveyor performance 1509SERV0101