GS Mk III Centrifugal Sifting and Size Control Systems

Transcription

1 GS Mk III Centrifugal Sifting and Size Control Systems Universal high capacity, efficient and hygienic size control for product security and particle size classification Brochure No. 661_EN

2 Proven reliable solutions for Product Screening and Particle Size control For more than 50 years Gericke has provided Centrifugal sifting solutions to the solids and powder handling industry, gaining unrivaled experience handling a multitude of materials in many applications, catering for a wide range of industries including; food, chemical, petfood, beverages, dairy processing, infant formula and pharmaceutical. Bolted Side Door The ability to supply a complete turnkey system also ensures that Gericke are able to manage the interfaces between the sifter and other parts of the process which is an important factor in ensuring a successful installation. Gericke Mk III Centrifugal Sifters The Centrifugal Sifter is designed to separate particles of different sizes into two product streams, or alternatively to remove tramp material. The rotation of the paddles moves the product along the sieve and makes centrifugal sifters the most efficient equipment for high efficiency and high capacity product screening and classification. They offer an economic solution for securing food safety, particle size control and gentle deagglomeration. Hinged Door The Gericke Mk III centrifugal sifter range provides three modules: Cantilevered Design The Baseline model provides a cost effective solution for general applications. The Multipurpose unit includes additional features such as hinged doors to improve access for cleaning and maintenance. The Hypergienic model is designed to meet the most stringent of requirements for cleaning and hygiene and incorporates a cantilevered shaft assembly with bearings at the drive end, hinged interlocked doors, quick release fully welded paddle assembly and integral discharge hoppers. Advantages of Gericke Centrifugal Sifters High Capacity up to 120 t/hour. Very fine mesh size available (50 µm). QuickCheck 360 degree insitu rotating screen assembly for quick and easy inspection of the screen. Hypergienic construction. Quick changeover of screens without special tooling. Ease of Maintenance. Pressure rated design for inline conveying applications. No Vibration no flexible connections no dust. Selfcleaning woven screens (sieve hoses): the flexing of the screen helps to dislodge product.

3 Das Principal Sortiment of Operation and Applications Big Principal Bag dischargeof operation and filling station Rotating paddle assembly moves Various product options through for the filling basket. or discharge Fine and management of big bags. product passes through the screen, larger is extracted through overtails outlet. Sack tipping and feeding station Ergonomically designed bag feeding with integrated sifting equipment, magnets Start of and a Process nibblers for deagglomeration. Screening after a SackTip Unit The Screening integrated after or centrally FIBC BigBag positioned filters ensure a clean and discharger Deagglomeration Silo Dustfree infeed of products in processing lines is mandatory Tanker off loading for hygiene, reduced contamination and explosion protection. Gericke supplies ergonomically designed bag chutes and End of a Process big Final bag product discharge screening stations before with appropriate loading and removal of bulk outloading. Final product screening before Tanker vehicle discharge packing. Mobile Calibration discharge of bulk systems density. for gentle and energyefficient unloading of tanker vehicles. Applications Policing and scalping of Raw Materials after discharge from paper sacks, boxes, BigBags, IBC s and bulk storage silos. Discharger Two part classification and separation. Turbex vibrating bin activators, RA or KAD discharge agitators Dedusting removal of fine particles from main product mass. reliably Reclaiming remove from materials silos after and tanks, depacking. including Final security screening before packing or bulk outloading. Dewatering separating solids and liquids. Inline Sifting in conveying lines. 10 bar pressure rated options.

4 InLine Centrifugal Sifter Applications Conveyor Bulk Storage Screening Gentle conveying prevents abrasion, InLine increases security bulk sifting density from and Multiple Bulk storage silos. degradation of particles. Slow conveying speeds between 3 15 m/s. Pulseline system with automatic control of conveying air. Up to 80 m3/h and conveying distances up to 400 m. Pneumatic Conveying InLine sifting in pneumatic conveying systems in vacuum or blowing conveying systems. Selection of Products Capacity Range Typical Meshsize Flour kg/hr µ Starch kg/hr µ Spices kg/hr µ Milk Powder kg/hr µ Cosmetics kg/hr µ PVC Rotary valve kg/hr µ Detergent / Soap Powder Conveying 1100 systems 2700 with kg/hr rotary valves can be designed 500 into 1700 µ Phosphates pressure or 1200 suction 7000 systems. kg/hrflame containment µ Gypsum Pneumatic 1000 suction kg/hr µ Sugar Compact system 100 for 9800 short kg/hr conveying distances and 215 lifts Conveying µ of products from drums, Figures big shown bags or are bag based chutes. on trials Filling using of differential GS722 sifter. metering scales. Can be used as a vacuum scale. ATEX Full Diverter ATEX valves Type certificates available for safe area, Zone 22 and 21 external and Zone 20 internal. Plug diverter, rotating tube and flap diverter valves. The full range of screens can be used within the ATEX Certification Diameters up to 300 mm. including; HD Nylon, Polypropylene, Carbon Fibre, Perforated Plate Elbow and Wedge Wire taking into account risks such as propagating brush Significant reduction of abrasion of conveyed material and discharge. prevention of angel hair formation with the patented

5 Technical Specifications and Options Model Baseline Baseline MultiPurpose Hypergienic Machine Model Sizes CSM 410 (Mk II only) GS 722 GS 1022 GS 1130 GS 1542 GS 1542 Twin GS 722 InLine GS 1130 InLine Materials of Construction Carbon Steel 304 Stainless Steel 316 Stainless Steel Surface Finish Options FDA Approved White Paint Glass Bead Blast, Inside and Outside Polished 180, 240 Grit, Inside and Outside Features Bearings at Drive and NonDrive Ends Cantilevered Shaft Quick Release Shaft Bolted Paddle Assembly Fully Welded Paddle Assembly Air Purge Seals Bolted End Door Hinged End Door Bolted Side Door (not Switched) Hinged Side Door Bolted Discharge Hoppers Integral Discharge Hoppers Autometering screw Restricted Oversize Outlet ATEX Area Classification Options (dust groups) Safe Area Internal and External Safe Area Internal/ATEX 22 External Safe Area Internal/ATEX 21 External ATEX 20 Internal/ATEX 21 External = Standard / = Option / = Not available

6 Switzerland Gericke AG Althardstrasse 120 CH8105 Regensdorf T gericke.ch@gericke.net Germany Gericke GmbH MaxEythStrasse 1 DE78239 Rielasingen T gericke.de@gericke.net Gericke Test Centre Gericke s test facility provides the opportunity to conduct full scale trials on our clients own products. Trials can also include many other processes including sack tipping, FIBC discharging, sieving, size reduction, feeding, continuous mixing and batch mixing, lean phase conveying (positive and negative), dense phase conveying. Gericke s Centrifugal Sifters can be purchased as a single unit which are easy to use and quick to install. Gericke Customer Service Gericke guarantees efficient running of production processes We provide our customers with a comprehensive range of services to ensure efficient start up of the plant. Hire Units Hire machines can be installed into existing production processes and effectiveness proved. Commissioning Our specialist commissioning engineers carry out stringent tests to ensure successful and optimum running of the equipment. Dry running and sequencing trials are completed before commissioning with the product to optimize the systems. Operation and maintenance staff can attend for training purposes. Service and Maintenance Gericke offer a comprehensive backup service from their local engineering teams. Gericke have over 20 service engineers based around the world and service contracts are available. United Kingdom Gericke Ltd. Victoria House Cavendish Street GBAshtonunderLyne Lancashire OL6 7DJ T gericke.uk@gericke.net Rota Val Ltd. Bumpers Way Bumpers Farm Industrial Estate GBChippenham, Wiltshire, England SN14 6LH T sales@rotaval.co.uk France Gericke SAS 7, rue Guy Moquet FR95100 Argenteuil T gericke.fr@gericke.net The Netherlands Gericke B.V. Zuiderinslag 18 NL3871 MR Hoevelaken T gericke.nl@gericke.net USA Gericke USA, Inc. 309 Fellowship Road Suite 200 Mount Laurel, NJ T gericke.us@gericke.net Brazil Gericke Brasil Ltda. Rua Andaraí, 662 CEP , Vila Floresta BRSanto André, SP T gericke.br@gericke.net Singapore Gericke Pte Ltd. 434 Tagore Industrial Avenue SG Singapore T gericke.sg@gericke.net China Gericke (Shanghai) Pte Ltd. Room 103, No. 7 Building 59 Shennan Road CNShanghai , P.R. China T gericke.cn@gericke.net Indonesia Gericke Indonesia (Rep. Office) Ruko Prominance Alam Sutera, Blok 38 H No. 28 Serpong Tangerang T gericke.id@gericke.net gericke.net