VIST Group Information Systems & Technologies VG KARIER

Transcription

1 VIST Group Information Systems & Technologies VG KARIER Mine Fleet Management System

2 VIST Group MISSION Developing and deploying Hi-Tech solutions in key sectors of the industry Increasing Operations efficiency and safety Control of equipment usage Labor productivity Sustainability Safety Decreasing Operation costs Negative staff influence Maintenance costs

3 Mining SOLUTIONS BY INDUSTRIES AND BRANCHES Mining Equipment Manufactories Railway Transport Construction

4 VIST Group STRUCTURE Danvers (USA) Minsk (Belarus) Kryvyi Rih (Ukraine) Apatiti Moscow Magnitogorsk Zheleznogorsk Stary Oskol Kemerovo Mezhdurechensk VIST Group: Headquarter - Moscow Branch Offices - Kemerovo, Mezhdurechensk, Stary Oskol, Apatity, Zheleznogorsk, Magnitogorsk Subsidiary companies -VISTGroup Tekhnicheskiy Centr, Kryvyi Rih (Ukraine) -VIST Sensor, Minsk (Belarus) -BV International, Danvers, Mass., (USA)

5 BENEFITS FROM CHOOSING VIST Group More than 20 years in the market Flexible solutions with guarantee quality Own development of Software and Hardware Member or the Russian Silicon Valley Skolkovo with the Intelligent Mine project More than100 high qualified employees involved in design, development, deployment and support Russian Government Award for VG Karier Mine Fleet Management System in 2009 More than 50 Mine Fleet Management Systems deployments

6 VIST Group PARTNERS Belorussian Autoworks BELAZ OMZ Group (Mining Excavator Producer) GPFK BV International Oracle Cisco Systems Motorola Aplicom Oy Tamtron Oy Vulcan OMZ - Group NAVIS ROHDE&SCHWARZ HP IBM Skolkovo Association GLONASS/GNSS Forum Saint Petersburg State Mining University

7 SOME VIST Group CLIENTS Severstal Magnitogorsk Iron and Steel Works LUTEK Siberian Coal Energy Company (SUEK) SDS SDS - AGRO EVRAZ METALLOINVEST ArcelorMittall Joint Venture "ERDENET Mechel POLIMETALL (Gold) Eurochem ENRC SSGPO KuzbassRazrezUgol Metinvest POLUS Gold NLMK DGK UGMK EN+ SMR

8 VG KARIER Mine Fleet Management System

9 KARIER Benefits Increased Mining Fleet Productivity Increased Mining Machine Durability and Life Cycle Improved Mineral Quality Control Increased Safety of Mining Works Reduced operational costs and fuel consumption

10 KARIER Economic Benefits The average efficiency of VG Karier calculation is based on approved statistics from mining enterprises Fleet and excavators efficiency and productivity increase by 5-12% Operation costs decrease by 2,5 7% Fuel consumption decrease by 10-15% (fuel economy and improper use)

11 KARIER Economic Benefits Data from one of the customer (Gold Mine) Costs item Estimation of cost decreasing Real achievement Trucks Share parts 0,95 0,59 Tires 0,90 0,89 Fuel 0,93 0,91 Liquids 0,83 0,81 They haul the same value with less trucks (18 instead of 20) after 1 year of VG Karier deployment

12 KARIER Economic Benefits Data from one of the customer (Gold Mine) Specific costs for the items Specific costs 1 st half of nd half of months of months of 2009 RUR/ м 3 *km 11,26 10,54 10,02 9,81 RUR/ t*km 5,12 4,68 4,47 4,35 Costs decreasing For hauling of one м 3 *km is 12% For transportation one t*km is 15%.

13 KARIER Economic Benefits ArcelorMittal Kryvyi Rih, Ukraine KARIER System First Year Usage Allowed: 12 % Fleet Efficiency Increase 7 % Fuel Consumption Decrease Increase Staff Responsibility and Discipline Increase Sustainability and Truck Technical Rate of Availability Eliminate Fuel Theft and Fleet Misuse

14 KARIER Features Increased Mining Fleet Productivity Automatic Dispatching and Optimization Down Time Minimization Payload Optimizing Use less trucks for the same hauling volumes Real-Time Management Formal Business Messages Support High Precision Machine Guidance Time of Equipment Availability Increasing

15 KARIER Features Increased Mining Equipment Durability and Life Cycle Breach Monitoring and Management Operating Parameters Control (speed, load, slope etc.) Road quality monitoring Servicing Planning Equipment Health Monitoring

16 KARIER Features Improved Mineral Quality Control Optimization with quality criteria High Precision Machine Guidance Drill Navigation and Sensor Monitoring Bench Elevation and Bucket Positioning Stockpile Management Geological System Integration

17 KARIER Features Reduced operational costs and fuel consumption Fuel Consumption Reducing Exclude Fuel Theft Down Time Minimization Real-Time Reporting Operating Parameters Control (speed, load, slope etc.) Servicing Planning Automatic Dispatching Real time statistics is corresponds with surveyor measurements full and real accounting of operations

18 KARIER System Architecture GPS GLONASS ERP, MES, EAM, Geological etc. Sensors, Health monitoring systems Mining Equipment System Server Control Center

19 KARIER Position in enterprise Headquarter ERP VG Holding VG Skarex VG Railway VG Orders and Safety VG Karier Mine Geological systems VG Drill EAM VG Fleet VG MineTruck Функционал

20 KARIER Wireless Communication Systems Motorola MESH WiFi WiMax Enterprise Area COMBINING GSM PTP and MTP links Railways Satellite Communications Public Roads

21 KARIER On-Board Equipment Industrial Rugged PC with LCD Touch Screen Trucks Excavators Wireless Communication Unit Sensors, Diagnostic and Control Systems Loaders Drills Trains Dozers Refuellers Navigation System Auxiliary Transport

22 KARIER On-Board Equipment VIST Group Load, Fuel & Tire Pressure Monitoring System BENEFITS and FEATURES Load measuring Fuel level and consumption measuring Trip counting Tire pressure control Intuitive driver graphical interfaces Three level payload light signaling to excavator operator Data storage Hydraulic cylinders charging assistance Sustainability Can be installed to CAT, Komatsu, Hitachi, Terex etc or connected to their own system More than 4500 systems IN USE Trucks manufacturer BELAZ approval Industrial Rugged Design

23 KARIER On-Board Equipment VIST Group Truck Integral Diagnostic System BENEFITS and FEATURES Integral Multifunctional LCD Display Truck Systems Health Control (engine, electric drives, hydraulic system, liquid system etc.) Distributed Data Collection from Analog/Digital Sensors Driver Video Assistance System Load, Fuel & Tire Pressure Control System

24 KARIER On-Board Equipment VIST Group Diagnostic and Control System VG SKAREX for EKG Excavator BENEFITS and FEATURES Integral Multifunctional LCD Display Electrical Parameters Monitoring (currents, voltages, consumption etc.) Mechanical Parameters Monitoring (vibrations, temperatures, inclinations etc.) Digging Cycle Counting Operation and Idle Time Counting Excavator Systems Health Monitoring (engine, electric drives, hydraulic system, liquid system etc.) Analog/Digital Sensors Readings Operator Video Assistance System

25 KARIER Software Architecture Enterprise KARIER Server On-board PC Software Oracle DataBase Applications Server Web-Server ERP, MES, EAM, Geological etc. Control Center Fat Client + WEB- Interface ALL USERS WEB-Interface Headquarter KARIER Server

26 KARIER Holding Structure GPS GLONASS Satellite Communications REMOTE ENTERPRISE REMOTE OFFICE System Users HEADQUATER System Users MANAGEMENT OFFICE System Users ROUTER ENTERPRISE Control Center System Server and System Users

27 KARIER Mine Fleet Management Mapping Control Center Map Different Map Types Support (vector, bitmap) Automatic Map Updating from Geological System Configurable Graphics Objects, Routes, Zones Creating and Editing Playback option Web-interface map

28 KARIER Mine Fleet Management

29 KARIER Mine Fleet Management 3-D real time view Mobile applications for engineers in mine

30 KARIER Mine Fleet Management Business messages Dispatch Manager Engineers Business Messaging Software Stop reasons Breakages Directions Notifications Filling Automatic dispatching etc Driver Voice and Text Messages Operator Voice and Text Messages Low fuel level

31 KARIER Mine Fleet Management Shift Order Creation

32 KARIER Mine Fleet Management Drivers Schedule Creation

33 KARIER Truck Management Shift Statistics

34 KARIER Truck Management Truck Operation Diagram

35 KARIER Truck Management Truck Plan Performance Real-Time Report

36 KARIER Truck Management Excavators Plan Performance Real-Time Report

37 KARIER Truck Management Truck Trips Report

38 KARIER Truck Management Truck Trips Report

39 KARIER Truck Management Truck DownTime and Speed Report

40 KARIER Equipment Health Monitoring Real time condition

41 KARIER Equipment Health Monitoring Existing diagnostic systems can be connected (Cummins, Siemens, MTU, Lincoln etc.)

42 KARIER Mine Fleet Management Fleet Technical Condition and Repair Planning

43 KARIER Mine Fleet Management Dozer Shift Ordering and Operation Control

44 KARIER Mine Fleet Management Automatic Road Quality Monitoring Превышение нормативных значений угла наклона 120 Промилле Roads Defects Marks Маршрут (м) Roads Slopes Monitoring

45 KARIER Mine Fleet Management Auxiliary Transport Ordering and Operation Management Real-time Management Waybill Print Form

46 KARIER Fuel Management Filling Optimization Low fuel level Direction Fuel Optimization Software and business messages Get ready

47 KARIER Fuel Management Full Cycle Fuel Monitoring Refueller Fuel Depot Level Output/ Consumption Temperature Density Volume Monitoring Vehicles

48 KARIER Full Cycle Fuel Monitoring FUEL Monitoring Fuel Report Print Form Fuel Consumption Analyzing

49 KARIER Railway Management Linear Railroad Structure

50 KARIER Railway Management Train Combination

51 KARIER Railway Management Train Work Diagram User SW Form Print Form

52 KARIER Railway Management Station Control System BENEFITS and FEATURES E-counting System of Rail Axes Railway Arrows Management with Electrical Drives Railway Traffic Lights Management Route Control Mode Station Dispatch Office Station Dispatch Office

53 KARIER Railway Management Central Railway Dispatch Office

54 KARIER Improved Mineral Quality Control BENEFITS and FEATURES Actual shift planning using mineral quality needs Visual confirmation of material type and quality while loading trucks - eliminates the need for staking and ribbon boundaries. Calculation of load grade on the trucks provides ability to dispatch according to material quality, providing accurate blending of material and eliminating misrouted loads. Automatic record of shovel progress into the face Real-time dispatching and blending - based on high precision data. Elevation control feature - allows operator to build smooth bench floors thereby reducing wear and tear on vehicles and promoting faster cycle times.

55 KARIER Improved Mineral Quality Control WORK SCHEME Excavator High Precision GNSS and Sensors Minerals Quality Control and Accounting Shift planning (contours work off order) Real time position, shift order and geological model visualization to operator Automatic control of shovel progress into the face

56 KARIER Improved Mineral Quality Control BURDEN PREPARATION Minerals Quantity and Quality Diagrams Actual Warehouse State

57 KARIER Improved Drill Management VG Drill BENEFITS and FEATURES Automated Drill Guidance using High Precision GNSS Digital Map Shift Order Showing to Operator Operation Parameters Control and Visualization (depth, penetration rate, production and utilization statistics such as cumulative meterage, number of holes drilled, time spent drilling, propelling between holes, and rod handling)

58 KARIER Improved Drill Management VG Drill WORK SCHEME Drill High Precision GNSS and Sensors Calculating the Parameters of Blasting Hole Charges Shift planning (holes order and parameters) Real time position, digital map and guidance prompts visualization to operator Drill Operation Parameters Control

59 KARIER Truck Optimization Algorithm BENEFITS and FEATURES Improved truck distribution on the route / route group Reduced truck and shovel waiting time Increased productivity Automatic Visual Truck Driver Changes Notification Real-time Truck Management Static Optimization Dynamic Optimization Optimization Criteria Statistics and forecasting

60 KARIER Truck Optimization Algorithm OPTIMIZATION CRITERIA Production rates for the crushers, stockpiles, and/or dumps Shovel priorities and shovel rates or production Multiple shovel groups or combinations of groups and shovels working in fixed assignment Locking of trucks to a particular shovel or destination Restricting trucks from particular shovels and destinations

61 KARIER Truck Optimization Algorithm User Optimization SW Excavators Optimization Groups Unloading points Trucks

62 KARIER Truck Optimization Algorithm Real time routs distribution qaulity

63 KARIER deployment Preliminary meeting and offer Technical visit on site and Technical project 1-1,5 month Manufacturing and shipping - up to 4 month 6-9 months Installation and training up to 2 month Maintenance and Support

64 KARIER Maintenance and support BASE Support Contract - Answering the customers questions either by phone or by Access to special service WEB-application Access to software updates and new software versions Additional features 24/7 multilingual phone support On-site engineer or region service engineer System audit every month/quarter/half year/year (on-sight visit and a report that includes necessary changes for increasing the productivity) Supply of the critical staff and services to site at short notice Additional staff training Personal manager Remote software management Region stock with share parts Developing of customer-specific software/reports Free for 12 month

65 VIST Group Information Systems & Technologies Intelligent Mine - the Future of mining!

66 Intelligent mine key features Intelligent mine allow to process unmanned mining works and: Increase mining operation productivity (15-25%) Process mining works at harsh climatic conditions and remote regions Solve the scarcity of labor problem in mining regions Technologies developing to create Intelligent mine: GPS/GLONASS satellite navigation Wireless broadband communications Software Robotics Microelectronics Intelligent mine is based on VIST Group Mine Fleet Management System VG Karier, which was awarded by the russian goverment in field of scince and technics

67 Intelligent mine components Communication system Wireless systems Wire optical systems Voice and video wireless systems Navigation system: High precision GLONASS/GPS 3D vision system based on lidars, radars and digital cameras On-board hardware and software for remote management and autonomous movement Wireless system Onboard equipment Software Central system server for mine remote and autonomous management and process monitoring Mining works analyze and management office

68 What is done Remote managed robotized mining truck based on BelAZ was successfully shown at Belaz Autoworks Collision avoidance system High precision navigation Remote Control Center Remote Control hardware and software Wireless system Nearest future: First robotized area in Siberia at coal mining enterprise will be developed

69 Thank you for your attention! VIST Group , Dokuchaev pereulok, 3/1, Moscow, Russia Tel.: + 7 (499) , , Fax: + 7 (499) info@vistgroup.ru