we move everything everywhere everyway

Transcription

1 we move everything everywhere everyway

2 contents we protect we select we project we shape we mix project we curve we move 4 we draw up mix we shape 6 we care forwe draw up we select we curve 8 we curve stock we protect we protect 10 we preservewe move we alert we select we stock we lift up we mix we preserve we control Conveyor belts Quick line Belts Slat belts Retaining sidewalls Heads Curve components, 90 and 180 Curved belt conveyors with tapered rollers Transport lines and carousels Wire mesh guards Polycarbonate Methacrylate Stainless steel Tunnel metal detectors Flat plate metal detectors BLACK Rotary drum separators WHITE Belt-mounted separators SPOON Dispensers Turntable for containers Turntable for bags STAIR 600 Elevator STAIR 800/1000 Elevator BLEND Mixer BIG BLEND Mixer SLIGHT DOOR System CROSS CONVEYORS systems GENIUS Control panel we stock we move

3 This young company is built on the experience of a team of entrepreneurs who have been working in the handling industry for over 15 years. They are committed to developing concepts for the most diverse segments of industry, spanning from PET and pharmaceuticals, through food, to mechanical components, without any limit in terms of product and design. Roma stands out for its pro-active approach to business which aims at meeting customer requirements while ensuring reliability and expertise. Every solution is the result of the synergy created between customers and our design and development teams, with an eye always set on innovation. Our staff is constantly updated and trained to offer utmost professionalism throughout the entire production process. Ideas, projects and products... We move everything!

4 4 we move WE MOVE. Moving has been our business for over 15 years, creating solutions, machines and systems for top-quality industrial handling. The QUICK line is designed with special removable joints that make it possible to flatten the conveyor belt and easily overlap each element. The considerable amount of space saved results in equally considerable savings in terms of shipping costs, while maintaining the high levels of quality and reliability that distinguish all Roma products.

5 QUICK line KNIGHT L-shaped conveyor BISHOP Z-shaped conveyor The removable sidewalls allow flattening the conveyors and cutting greatly packaging and shipping costs. MODELS KING standard flat conveyor QUEEN standard flat conveyor with upper articulated section ROOK standard flat inclined conveyor KNIGHT L-shaped conveyor BISHOP Z-shaped conveyor CHARACTERISTICS Sturdy frame made of primary extrusion aluminium sections, alloy 6060, 15 micron anodised coating Standard cut-resistant and oil-resistant belt with smooth polyurethane coating Temperatures: -10 C to +90 C. Motor with standard drive unit consisting of 0.12 kw three-phase asynchronous motor, worm reduction unit, and permanent lubrication Fixed standard speed: 3m/min. Start-stop switch/overload cut-out including 5-metre cable and 4P CE plug (3 phases+ground) Supply voltage: 400 V/50 Hz. 5 KING standard flat conveyor

6 6 we shape WE SHAPE. All Roma conveyors can be completed and customized by choosing the most appropriate components: belts, plastic or metal slats depending on the product to be handled, retaining sidewalls adjustable in height and width, heads that allow creating conveyor lines for any type of path. Each choice is carefully assessed by our sales managers and production units according to the actual requirements of customers in order to provide a top-quality final product that meets the needs of modern production lines in any industry.

7 Accessories Standard belt with strips Belt with bandeboard dividers Plastic belt in the presence of electrostatic sources Metal belt for high temperatures BELTS PVC/PU belts Cut-resistant and oil-resistant Special belts for high temperatures Smooth or cleated surface With strips or bandeboard Customizable colour Vulcanised belt joints SLATS PLASTIC slats in sealed reinforced PP, cleated contact surface. PERFORATED slats for cooling. The air circulating between the mesh allows cooling. METAL slat in steel with different types of surface: smooth, cleated, cleated and perforated, mesh Central dividers SIDEWALLS Adjustable in width and height Sidewalls in polyzene, 5/10 mm Teflon-coated sidewalls Sidewalls in stainless steel, Aisi 304, 430 Adjustable sidewalls in parallel Central dividers Sidewalls with scraper skirt Sidewalls with lateral bandeboard Height in mm: 40, 80, 150, 200, 300 Conveyors without sidewalls Head roller HEADS Available roller diameter in mm: 20, 30, 50 The different head sizes allow putting several belts close to one another Example of perpendicular passage between two conveyors Roller with rolling insert for small products Head roller ø 120 mm 7 All ROMA conveyors can mount belts and accessories as per customer request

8 8 we curve Turning, curving, and changing direction: there are no limits to the possible connection combinations between conveyor elements to create lines tailored to the production and logistics needs of our customers. The material can be carried over simple curves or make U-turns while maintaining the same position. The speed is kept constant without any change due to the centrifugal force of the movement. Safe transport is ensured all along the path regardless of changes of direction and in height.

9 Conveyor lines Circular carousel Conveyor with 180 curve Conveyor with 90 curve CHARACTERISTICS Narrow curve radii Transport even at high speeds Transport of heavy loads in harsh environments Seamless transfer of smaller and unstable products MODELS Conveyor with 180 curve and conical rollers Conveyor with 180 curve and tapered rollers Conveyor with 90 curve and conical rollers Conveyor with 90 curve and tapered rollers Elevated conveyor lines with 90 curve Combined conveyor with 90 curve COMPOSITION It is essential to know the exact configuration of the items to be carried when you are planning to add a curved conveyor to a conveyor line Minimum internal radius of the curve = 300 mm Maximum working width of the curve = 2500 mm Detail of belt fastening and tensioning springs 9 A broad range of conveyor line options is available for unlimited customizable solutions

10 10 we preserve PROTECTing: products during handling and storage is essential on a production line. Roma offers various types of protection depending on the type of items being carried: metal mesh, polycarbonate, methacrylate, or stainless steel. Each material has its own specific characteristics, which include transparency, strength, endurance, stability, and flexibility. The answer to every need is waiting for you in Roma's wide range of handling products, tailored especially for you.

11 Guards Polycarbonate or methacrylate cover Wire mesh casing Example of polycarbonate cover Detail of protective cover for hopper DESCRIPTION Protective casing in polycarbonate and anodized aluminium section frame Methacrylate protective casing Paint-coated or galvanized wire mesh casing CHARACTERISTICS Guards are made according to customer requests, product properties and needs Easy assembly and disassembly Total protection with inspection hatch and safety micro-switch in models incorporating robotics APPLICATIONS Installation on KING incorporating robotics Protective tunnel for conveyor lines Protective casing for food industry Protective casing for loading hopper Accident prevention elevator casing Dust-proof casing 11 Conveyor with polycarbonate casing

12 12 we alert Attracting and separating metal from other materials is simple and safe with Roma Metal Detectors. They are used when it is necessary to detect metal objects inside any type of item. Depending on the specific application, a coil mounted along the belt or in a tunnel is able to detect metals and the entire system is managed by Genius control panels. The degree of sensitivity depends on the distance between the metal object and the probe coil sensing surface (the shorter the distance, the greater the sensitivity is).

13 metal detectors The drive roller consists in a series of circular magnets fastened together Flat plate metal detectors Ring metal detectors Magnetic roller metal detector MODELS Plate metal detector Plate metal detector with plastic slats Tunnel metal detectors Ring metal detector (for metals found inside plastic components) Plate metal detector with magnetic drive roller (for metallic impurities sensitive to magnetic fields) Fe The commands include alarm buttons in the presence of metals and reset buttons when the metal is removed. Any ferrous impurities, captured by the magnetic field, do not finish inside the mouth of the granulator, but are directed outside and emptied into the chute 13 Tunnel metal detector

14 14 we select Selecting, splitting and sorting: another strength of Roma. Striking the right balance between rotation speed and gradient is the key to the effective separation of the product from the sprue. We offer several alternatives for positioning with respect to the conveyor belt (direct, perpendicular, longitudinal, etc.) and just as many selection variables. The product is sorted, channelled and removed if necessary. The modular design of the components ensures flexibility and allows creating tailored conveyor and sorting lines that meet the specific needs of customers.

15 black & white separators Roller drum separator Perforated drum separator Spiral separator Single roller separator BLACK ROTARY DRUM SEPARATORS Drum rotation, together with the counter rotation of the rollers, creates the optimal conditions for separating the sprue from the product BR ROLLER DRUM 24 PCVrollers, diameter: 50 mm Manually adjustable distance between rollers BP PERFORATED DRUM Perforated rotating drum in sheet steel with anti-seize tubes at request Hole diameter at request CHARACTERISTICS Interchangeable BR/BP roller drum Inverter for speed control Flow controller Safety limit switch Adjustable tilt Adjustable height Lockable pivoting wheels WHITE BELT-MOUNTED SEPARATORS White separators are designed to be mounted on a conveyor belt, including in the case of limited space The elasticity of the belt allows adjusting the distance between the separation roller and the conveyor belt from min. 5 mm to max. 20 mm The sprue separator can be installed directly on the conveyor which drives the rotary movement of the spiral It can also be installed on the King model for space-saving requirements It separates different products regardless of size, quantity in excess or whether stacked The spiral roller stops in the case of even minimal obstructions Different sizes available (240/440 mm) 15 White WP paddle separator installed on bishop belt conveyor

16 16 we stock Filling, sorting, counting and stocking. Storage systems can be adapted to the most diverse logistical and organizational needs. Rotating elements combined with conveyors and elevators create carousel and work stations compositions of varying complexity. Applications suitable for product counting by weighing as well as protection against dust and contaminants can be added to support the sorting process. Roma solutions have no storage capacity limits and are designed to ensure maximum performance while optimising overall space.

17 storage ELEMENTS SPOON with 360 rotating chute: It can be placed on the press at any point along the storage path (longitudinal, lateral, and perpendicular). o-round Container filling (Ø 1200/1450 mm) o-round Bag filling (Ø 1200/1450 mm) MODELS Spoon dispenser Turntable for containers Turntable for bags Turntable with two loading levels Turntable with dust protection Each storage system is tailored to meet specific customer requirements and is the result of a unique and personalized project STORAGE SYSTEMS Vertical carousel Vertical storage for die-cast products Horizontal carousel Horizontal carousel with two working levels Cross Conveyor Work stations (transport, sprue separation, counting, channelling, etc.) Bishop with lateral discharge chute Bishop with rotating chute Filling system for 2/4 containers Filling system with traverser Filling system without turntable Counting Weighing 17 Example of storage system with perpendicular filling

18 18 we lift up Changes in height along the conveyor line require different angles, speeds and methods while ensuring utmost product stability on the conveyor. Roma elevators can be easily combined with other conveyor systems and are available in a wide variety of designs, including single or double channel, with product dispensers and diverters, vibrating or sound-absorbing solutions, while ensuring top quality, rigorous testing and perfect assembly for maximum performance.

19 CASTLE stair Elevator model STAIR 600 Detail of elevator with double discharge Elevator model STAIR 800/1000 Example of the protective stainless steel sidewalls MODELS Elevator with retaining hopper Elevator with metal and plastic slat conveyor Elevator with heavy-duty metal slats Elevator with double discharge Elevator with vertical section Elevator with flat upper level Elevator with product diverter Elevator with double lifting channel Elevator with dosing hopper Special purpose elevator for plastics CHARACTERISTICS Cut-resistant polyurethane belt with thermo-welded slats, h 30/50 mm, pitch 150 mm Fixed standard speed of 12 m/min Start-stop switch/overload cut-out including 5-metre cable and 4P CE plug (3 phases+ground) OPTIONALS Level probe Product shortage/in excess signal Automatic Start/Stop as needed Polycarbonate hopper cover Reinforced aluminium cover 19 Stair with inclined section and top flat section complete with hopper

20 20 we mix Mixing products inside a mixer is made fast and effective by adding a tube-mounted auger. The loading hopper conveys the material over the container and pours it inside. The entire process is easily commanded with the practical control panel with running and stopping timer. Maximum safety during operation is ensured through safety micro-switches installed on the inspection hatches for immediate system stop.

21 BIG BLEND TANK Mixer mod. Blend Mixer mod. Big Blend Detail of rear hatch MODELS Standard mixer, Blend model, capacity: 240 l Vertical mixer, Big Blend model, capacity 500 to l SAE 304 stainless steel mixer for food and pharmaceutical products CHARACTERISTICS Safety grille to protect the mixer Gate for material recirculation Knob to adjust the cross-section of the opening leading to the auger Discharge tube with gate Inspection porthole Full-length tube-mounted auger (optional) Double safety lock hatches Practical rear doors Motor-driven mixer with V-belt drive Cabling duct 21 Detail of protective grille and gate for material recirculation: the centre knob adjusts the cross-section of the opening leading to the auger

22 22 we preserve Preserving your preforms during storage is the idea inspiring the SLIGHT DOOR system designed and improved by Roma to ensure that preforms are not damaged when loaded on the conveyor belt. The hopper is equipped with ultrasound sensors and releases the preforms from a constant height throughout the process, thus avoiding any damage to products. The Cross Conveyor provides for the storage of preforms without descent hopper. It is useful in the case of resistant and non-deformable products.

23 SLIGHT DOOR Detail of collection hopper Device Slight DOOR Cross CONVEYOR Vibrating platforms to optimize container filling SLIGHT DOOR Standard slight Slight with collection conveyor Slight with quality control system 4-loading/unloading position Slight Slight with vibrating platforms CROSS CONVEYOR Standard Cross Conveyor Cross Conveyor with vibrating platforms Cross Conveyor with weighing system CHARACTERISTICS Slight containers, 100 x120 x 120h cm PLC-operated control Touch panel Quality control Belt with 30 mm high slats with vulcanized joints Polycarbonate guard 23 SLIGHT DOOR system for the storage of preforms in four different containers

24 24 we control Controlling and managing a handling system is the key to leveraging the potential of Roma handling solutions. The innovative control panel allows managing countless functions applicable to the machinery, from simple start and stop commands to more complex operations such as counting, weighing and calibrating the load. The Genius Control Panel can be installed on any conveyor and features a user-friendly interface. Programmable controls and acoustic signalling are an invaluable aid during the production and handling cycle in any company.

25 GENIUS CONTROL PANEL MANUAL PAUSE-WORK PULSE PROGRAMMES For manual operation Sets work and pause timing in hours, minutes and seconds. For pulse operation FEEDER CONTINUOUS GF1/A main function GF1/B secondary function GF2/A main function Starts up the conveyor for a time equal to the duration of the signal coming from the robot. At the end of the feed signal, the control panel stops the conveyor and waits for the next signal. Like the MANUAL programme, but it allows managing a dry contact generally received from a metal detector antenna that stops the motor until automatic or manual reset. OTHER FUNCTIONS MACHINE STATUS: the relay is triggered when the START command is sent to the control panel; idle status is triggered by an alarm or in the case of a STOP command. (For PULSE and FEEDER only) the relay is triggered by the tripping of photo cell FC1; idle status is triggered when the photocell is released. (For CONTINUOUS only) the relay is triggered automatically or manually (depending on the userack setting) to send a reset to th e active metal detector;it automatically returns to idle status when the metal detector signal is emitted. ALARM: the relay is triggered when a stop alarm is activated; idle status is resumed when the alarm is reset. Detail of keypad; the Genius Control Panel offers multiple and specifically programmable functions MAIN SPECIFICATIONS Maximum power: 0.75 kw Control panel complete with three-phase inverter allows speed control Rating: IP 65 Detail of pushbutton strip GF2/B secondary function GF3/A main function The relay is triggered by the tripping of photocell FC2; idle status is resumed when the photocell is released. MOTOR ROTATION: the relay is triggered when the belt starts moving; idle status is resumed when the belt stops GF2/B secondary function The relay is triggered by the tripping of photocell FC3; idle status is triggered when the photocell is released. The relay on the logic board can replicate the function set on one of three relays present on the expansion (including without expansion). In this case, the corresponding expansion relay (if any) will continue to perform the set function 25 Example of a control panel installed on an elevator to manage the level probe.

26 Roma srl - Via Roma, 188/B CASTELGOMBERTO (VI) ph info@romatomove.com

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