SECURITY TECHNICAL SPECIFICATION

Transcription

1 Uncontrolled Copy Refer to Warrington Certification Limited regarding current validity Document No: STS 201 Issue 5: February 2013 Page 1 of 19 SECURITY TECHNICAL SPECIFICATION Enhanced security requirements for doorsets to satisfy the requirements of PAS24 Technical Specifications are operating documents for Warrington Certification Limited. This Technical Specification is authorised and issued by Warrington Certification Limited Management Council a list of the members of which is available on request.

2 CONTENTS ISSUE STATUS AND AMENDMENT 3 AMENDMENT PAGE 4 FOREWORD 5 1. SCOPE 5 2. REFERENCES 5 3. TERMS AND DEFINITIONS 6 4. CLASSIFICATION 6 5. SAMPLE SELECTION OF PRODUCTS 7 6. TEST REQUIREMENTS & PROCEDURES 7 7. CERTIFICATE CONTENTS 7 8. LABELLING AND CONFORMITY 8 9. INSTALLATION INSTRUCTIONS FACTORY PRODUCTION CONTROL (FPC) AUDIT TEST REQUIREMENTS 8 ANNEX A 10 ANNEX B 19

3 ISSUE STATUS AND AMENDMENT i) If this is a controlled copy of the Technical Schedule, the organisation to which it has been issued will be provided with details of any changes in accordance with the amendment procedure below. The control status of the document is identified on page 1. Controlled copies are identified as such and are issued as working documents. Uncontrolled copies are issued for information only, will not be updated and should, therefore, not be treated as working documents. ii) iii) iv) Each page of the document is identified by a page number, issue number and date. Where an amendment is made, the revised page will bear a new issue number and date of amendment. Original, un-amended pages of the document will remain as Issue 1. Where an amendment requires an extra page to be inserted, this is numbered with the number of the preceding page but with the addition of a letter suffix, e.g. 10A will be inserted between pages 10 and 11 and 10B will follow 10A. The new pages are dated in the normal way. Any amendment to this document will be identified on the Amendment Page, which will be re-issued to holders of controlled copies with the amended sections/pages. Revised pages shall be inserted in place of existing pages or between existing pages and superseded pages shall be discarded. Where a significant number of amendments is made to this document the entire document will be re-issued under a new issue number. In such cases holders of the document shall destroy the previous issue. v) The Amendment Page and the relevant revised pages will be produced by Warrington Certification Limited (WCL), following agreement with the WCL Sector Liaison Group, and issued to the holders of each controlled copy of the document, together with an acknowledgment slip (document transmittal) which shall be signed and returned to WCL to confirm that the document has been amended. It shall be the responsibility of the nominated representative of the organisation holding a controlled copy of the document to ensure that the document is maintained in an up to date condition at all times. vi) To ensure that a permanent record is available of all amendments, WCL maintains a file of all superseded pages which are marked with the date of withdrawal. The record is held on file indefinitely in order to allow WCL to determine the past requirements of the scheme at any point in time.

4 AMENDMENT PAGE To ensure that each controlled copy of this Technical Schedule contains a complete record of amendments, the Amendment Page is updated and issued with each set of revised/new pages of the document. Details of the procedures for amending this document are given in section 1 of this document. Amendment Discard Insert No Date *Sections Changed Page(s) Issue no Page(s) Issue no 2 19/11/ , 6.1, /03/2011 4, /09/2012 Updated to reference PAS24: /02/2013 Updated BS reference to include doorsets

5 SECURITY TECHNICAL SPECIFICATION Enhanced security requirements of doors to satisfy the requirements of PAS24. FOREWORD This Technical Specification forms part of a series of controlled documents, which comprise the Warrington Certification Limited (WCL) Enhanced Security & General Performance product certification scheme. It has been prepared in accordance with the requirements of EN for product certification bodies. In addition to this Specification the other controlled documents, which form part of the scheme, are: STS General Requirements for Certification of Enhanced Security Products WCL Enhanced Security & General Performance Scheme (Level 2) Quality Manual and related quality procedures Certificate(s) of Approval in the CS 000 series, together with any annexes Documentation required from the manufacturer in support of product certification This Technical Specification replaces existing Specification WCL1. The aim of the scheme is to provide independent certification of the security performance of doorsets. In order to achieve WCL Enhanced Security & General Performance Certification in accordance with STS 201, manufacturers must also comply with the scheme requirements detailed in STS 200. This Technical Specification (STS 201) identifies test requirements only. Each product conforming to the requirements of this Technical Specification shall be classified according to the classes identified in Clause 4 of this document. 1. SCOPE 1.1 This Technical Specification defines the technical requirements for certification of doorsets, tested in accordance with PAS 24 & BS The type of doorsets to be certificated are defined in PAS This Specification is intended to cover security performance, and general or material specific performance including weather, operation and strength requirements. 2. REFERENCES EN Standards are published by National Standards body and may include National Annexes. For WCL purposes the definitive version of any EN standard is that published by BSi and prefixed BS EN. References contained in STS 200 may also be relevant. PAS 24 Enhanced security performance requirements for doorsets and windows in the UK

6 PAS 23-1 BS BS BS EN 1303 STS200 General performance of doorsets Classification for weathertightness Classification for operation & strength Classification for additional performance requirements Cylinders for locks General requirements for certification of enhanced security & general performance products 3. TERMS AND DEFINITIONS 3.1 The definitions in PAS 24 & BS 6375 apply as appropriate. 4. CLASSIFICATION The classification shall be as follows: Example Security Weather Strength Material Specific PAS24 DK 800 Medium BS8529 (mandatory) (mandatory) (mandatory) (mandatory) 4.1 Category 1 Security (mandatory performance) The classification for security of residential doors shall be in accordance with PAS 24. The classification levels are as follows: (NPD is not an option) PAS24 DK PAS24 DKT passed PAS24 Annex A & B appropriate to hardware requiring the use of a removable key passed PAS24 Annex A & B appropriate to hardware requiring the use of a non-removable key 4.2 Category 2 Weather performance (mandatory performance) The classification for weather performance of doors shall be in accordance with PAS 23 or BS The classification levels are as follows: (NPD is not an option) PAS23 800U PAS23 800X Performance to PAS23 exposure category 800U Performance to PAS23 exposure category 800X PAS Performance to PAS23 exposure category 800 PAS23 Over 800 PAS Special 800U 800X Performance to PAS23 exposure category Over 800 Performance to PAS23 exposure category 800 Special UK exposure category 800U, with wind class A2 UK exposure category 800X, with air class 1, water class 2A, wind class A2 800 UK exposure category 800, with air class 2, water class 3A, wind class A UK exposure category 1200, with air class 2, water class 3A, wind class A3 4.3 Category 3 Mechanical Strength (mandatory performance)

7 The classification for operating forces of residential doors shall be in accordance with PAS 23 or BS (including additional clauses 6.6, 6.7 & 6.8 of PAS 23). The classification levels are as follows: (NPD is not an option) PAS23 Medium Heavy Severe Performance to PAS23 UK category of use Medium in accordance with BS UK category of use Heavy in accordance with BS UK category of use Severe in accordance with BS Category 4 Material Specific The classification for material specific properties of residential doors shall be in accordance with PAS 23 or BS The classification levels are as follows: (NPD is only an option when no material specific standard exists PAS23 Annex A PAS23 Annex B PAS23 Annex C PAS23 Annex D BS644 BS4873 BS7412 BS6510 BS8529 Performance in accordance with PAS23 Annex A for PVC-U based products Performance in accordance with PAS23 Annex B for aluminium based products Performance in accordance with PAS23 Annex C for timber based products Performance in accordance with PAS23 Annex D for composite based products Performance in accordance with BS644 for Timber windows & doorsets Performance in accordance with BS4873 for Aluminium windows & doorsets Performance in accordance with BS7412 for PVC windows & doorsets Performance in accordance with BS6510 for Steel doorsets Performance in accordance with BS8529 for Composite doorsets 5. SAMPLE SELECTION OF PRODUCTS 5.1 Samples shall be selected as specified in PAS 24 or BS 6375 as appropriate. 6. TEST REQUIREMENTS & PROCEDURES 6.1 All tests shall be conducted fully in accordance with PAS 24 plus PAS 23 or BS , BS & BS , including the relevant material specific annex / standard. NOTE 1: Where BS 6375 evidence is used, it will still be necessary to conduct PAS 23-1 tests to clauses 6.6 Slamming resistance, 6.7 Closure against obstruction and 6.8 Abusive forces on handles. 6.2 The separate test information needed to cover Annex A of PAS 24 will be checked for conformity with EN 1303 requirements and the cylinder vulnerability assessment. 7. CERTIFICATE CONTENTS 7.1 The certificate shall identify the product and any variations in the design. It shall also specify the classification as prescribed in PAS 24 & BS An annex to the certificate, not in the public domain, will describe in detail the product certificated

8 8. LABELLING AND CONFORMITY 8.1 The certificated doorset shall be provided with a tamper evident label fixed to the product in the prescribed position. Example of label 8.2 The label should be fitted so it is visible when the specimen is open but not necessarily when closed. In the case of non-opening specimens, the label can be concealed by an easily removable trim. 8.3 A factory supplied product requires a label on only one part. Items supplied separately or items supplied in knock down form as part of an assembly shall each be labelled. 8.4 Labels are available from WCL. 8.5 The label shall be clearly marked so that the scope of certification can be easily established. The labels shall be sequentially numbered. The marking shall include: The CERTISECURE Mark The certificate number A unique serial number Optionally the manufacturer s or certificate holder s name and contact telephone number. Note if the manufacturer s or certificate holder s name is not applied, no other name or reference shall be identified on the label or door. The technical specification number (STS 201) The number and date of the Standard PAS 24:2012 The security classification in accordance with The scope of the certification of the doorset assembly shall be clearly identified in the issued certificate and be recorded in the WCL Technical Directory 9. INSTALLATION INSTRUCTIONS 9.1 Each doorset shall be supplied with fitting/installation instructions as specified in PAS 24 as appropriate. 10. FACTORY PRODUCTION CONTROL (FPC) 10.1 Factory production control and the independent inspection thereof shall be in accordance with the requirements given in STS 200. The checklist used for FPC inspection visits is given in Annex B 11. AUDIT TEST REQUIREMENTS 11.1 Audit testing to PAS 24 shall be carried out annually on the anniversary of the first issue of the certificate, and as per the requirements of Secured by Design Audit testing for doorsets shall include as a minimum Annex A security hardware test, B.4.4 infill removal test, and B.4.5 mechanical load test.

9 11.3 Audit testing to BS should be carried out every three years on the anniversary of the first issue of the certificate, and as per the requirements of Secured by Design should include a minimum of clause 6 air permeability testing and clause 7 watertightness testing.. See STS 200 for any additional audit test requirements.

10 ANNEX A Factory Production Control Checklist Warrington Certification Limited Checklist for Initial Inspection of Factory and Factory Production Control Checklist for Initial Inspection of Factory and Factory Production Control For STS 201 Scheme In the course of this initial inspection the following criteria should be considered: Questions to be considered 1 Does the factory production control system established address the needs of manufacture for the product referenced? Is manufacturer aware that as well as the requirement for this initial FPC audit, there is also an ongoing requirement for an annual surveillance audit to take place that will take place every 12 months. 2 Are there controlled factory production control procedures / work instructions issued to shop floor? Identify those applicable: 3 Does the producer have direct control of the appropriate machinery and for the production of the products to be certified, or are key elements of the production with respect to the essential characteristics subcontracted to others on or off the site? If sub-contractors produce any parts what controls are in place? 4 Who is the management representative with responsibility / authority for FPC and for ensuring that its requirements are applied? What is the individual s position / job title? 5 Is the maintenance of the process machinery carried out to written procedures at regular intervals? Is this being carried out properly, regularly, and is this recorded / documented? Q/M or Procedure Ref Contact name Phone No. Inspector Comments:

11 Questions to be considered For the products to be certified, what are the procedures / routines covering the purchasing of raw materials / constituent materials: Do purchase orders detail specific requirements for raw materials such as grade of steel or type of glass? Are any certificates of analysis / conformance requested from suppliers as part of procedures? Are specifications in place with certain suppliers (which are referred to by P/Os) to ensure consistency of materials? 6 Timber Doorsets Only How does manufacturer ensure wood based panels used as faces or infill panels conform with requirements of EN300 for strand board, EN312 for particleboard, EN622 for fibreboard, EN635 for plywood.? Certificate requested from supplier? How does manufacturer ensure adhesive used in manufacture is durability class D3 as specified in EN204? Certificate requested from supplier? For the products to be certified, what are the procedures / routines covering the Inspection of the incoming raw materials / constituent materials; - Who carries this out? - Are certificates of analysis / conformity received who reviews and where filed? - At what frequency / intervals? (100%, sampled etc.) - What records are maintained? How are batches / items of raw material traceable through the production process and in finished products? Are raw materials stored in suitable conditions to prevent deterioration? What evidence was reviewed to confirm this traceability is effective? 9 Are the personnel involved in the production sufficiently qualified and trained to operate and maintain the production equipment and carry out production line duties? What records / evidence confirm this? 10 Are job sheets/works orders raised for each batch / day / week of production? Q/M or Procedure Ref Inspector Comments:

12 Questions to be considered 11 If applicable how are customer supplied drawings received and recorded into the system? How are changes to drawings controlled? How do operators know drawing in use is the current one? 12 Are all production processes and procedures recorded at regular intervals? Who records the processes? (if applicable) Are these continuously (automatically) recorded? How is the documentation organized? Q/M or Procedure Ref Inspector Comments: Please note that whilst every effort will be made to ensure that this sample checklist contains the latest PAS23/24 requirements, manufacturer s must check with WCL to confirm that no changes have been made. 13 To be completed based on product data submitted if available or production/processes witnessed during initial audit. Door Leaf Construction Core Material Thickness (mm) Density - Internal Framing Material Thickness (mm) - Density Section Sizes - Rail Leaf Dimensions Leaf Thickness: Maximum Leaf Height: Maximum Leaf Width: Maximum Leaf Area: All hardware fitted shall conform to EN1670 grade 3 corrosion resistance. Evidence supplied by Manufacturer? PVC-U Doorsets Only How is doorleaf and frame reinforced? Mild steel zinc plated conforming to EN10327 or corrosion protected Or Austenitic Stainless steel conforming to EN Or Aluminium alloy EN485-2, EN515 or EN755-9 If information supplied prior to audit identify any changes between advised and actual materials used.

13 Questions to be considered Gaskets and weatherstripping in conformance to BS 4255 and BPF 345/2 Certificate of conformity obtained from supplier. Are drainage holes provided beneath each sealed unit and opening lights? How is deviation from straightness of profiles from jambs or stiles measured? Maximum deviation less than 2mm How are height and width of assembled frame measured? Within max tolerance of ±3mm, with a maximum deviation of all readings of 3mm or 4mm if frame having 3 or more joints. Maximum difference in diagonal less than 4mm. Does doorset contain any non-glazing infills. If so is it in accordance with BPF 355/1 Aluminium Alloy Doorsets Only How does manufacturer ensure aluminium profiles used are alloys 6060 or 6063 in tempers T4, T5 or T6 conforming to EN755-9:2008 or EN How does manufacturer ensure sills, couplings etc are formed from alloys 1200,3103,5005 or 5251 conforming to EN How does manufacturer ensure aluminium profiles used in frames are of a minimum thickness of 1.4mm. How does manufacturer ensure aluminium is finished in one of following a) anodizing conforming to BS3987 or EN b) liquid organic coating conforming to BS4842 c) powder coating conforming to BS 6496 or EN How does manufacturer ensure weatherseals are made from one of the following a) ethylene propylene diene monomer(epdm) b) plasticized PVC(PVC-P) c) polychloroprene(cr) d) polypropylene pile e) sheathed cellular elastomeric polymer f) silicone(si) g) thermoplastic elastomer(tpe) How are joints in frame fabricated, welded or mechanical means ( cleating, screwing, gluing)? Flush joints formed by mechanical means shall have a maximum deviation within extrusion tolerances of EN Welded joints shall be cleaned off smooth on surfaces that are exposed when door is in closed position. Q/M or Procedure Ref Inspector Comments:

14 Questions to be considered Q/M or Procedure Ref How does the manufacturer state the work sizes for overall length and height? How does manufacturer measure finished size of assembled frame? Within max tolerance of ±1.5mm from work size length and height. Within max tolerance of 4mm deviation between diagonals. Does doorset contain any non-glazing infills. If so is it in accordance with BPF 355/1 Timber Doorsets Only Inspector Comments: How does manufacturer ensure solid timber profiles used in finished door and frame comply with the relevant class of EN942 ie Number and size of knots, resin pockets, fissures etc. How does manufacturer ensure that timber used in door assemblies has either a natural durability of at least class 4 as specified in EN350 or Has a preservative treatment suitable for Hazard Class 3. How does manufacturer ensure that timber used in door assemblies has average moisture content of 16±3%. Are all main joints either combed, mortise and tenon or dowelled and glued. How does manufacturer ensure that any timber repaired is in compliance with requirements of EN942 ie size & type of plug used. Are finished faces able to accept a finish without any operation other than light sanding ie free from sharp edges and very rough, splintered surfaces Are any finger joints, edge joints or laminating used in weather exposed face of thresholds. How are deviations from plane and squareness of finished door measured to ensure compliance with BS Does the doorsets assembly contain none glass or wood based panels. If so are they in accordance with BPF standard 355/1 June Composite Doorsets Only Do any ventilation devices fitted allow moisture to penetrate into the door assembly. Is glazing removal possible without the need to remove outer frame from structure of building ie beaded.

15 Questions to be considered The door leaf shall supplied either a) Pre-finished with exterior quality factory applied finish 1) Materials that absorb moisture most have a fully factory applied finish 2) Steel faced skins shall conform to EN ISO 7253 (240 hrs exposure) Or b) Supplied unfinished suitable for subsequent treatment 1) The finish shall be clearly detailed in manufacturers instructions 2) Steel faced door skins shall conform to BS 3900-F2 How are the overall dimensions of the door leaf measured to ensure they are within tolerances which shall be ±3mm height and width and ±1mm on thickness. Frame assemblies shall have a maximum difference in diagonal of 4mm How are alignment details and infill panels checked to ensure they are in compliance with BPF standard 355/1. Door assemblies shall conform to either a) BS EN12219:2000 class 2 or b) Thermal cyclic test detailed in D.7 Satisfactory test evidence supplied Glass Are the doors going to be apertured? If yes Height of aperture Width of aperture Area covered (m2) Margins between apertures What type/thickness of glass is being used? Is it laminated in accordance with BS6262. Certificate requested from Supplier? Q/M or Procedure Ref Inspector Comments:

16 Questions to be considered Is manufacturer aware that each product must be fitted with a label identifying the number and date of the appropriate specification ie PAS24:2012, weathertightness exposure category, date of manufacture and trademark or name of manufacturer? How does manufacturer intend to any apply labels? What records does he intend to keep of labels used? Q/M or Procedure Ref Inspector Comments: What installation instructions are going to be supplied with the Doorsets? Have copies been supplied to WAPT for Approval? If samples are selected please give details here and complete Sample Form. Is client aware that frequency of audit testing for products is yearly. Review test records for recent (and current production). Do the findings of this review of records correlate with the requirements laid down in the company s technical specification for the product for type testing, and for testing for surveillance purposes of the FPC? Identify any anomalies found. Is the inspection equipment correctly maintained and calibrated on a continuous basis to ensure constant accuracy of the tests performed during factory production control and surveillance? Are records maintained to enable the accuracy of the items of inspection equipment to be confirmed?

17 Questions to be considered Does the producer apply an adequate documented system that allows the detection of defects, faults and poor workmanship quickly enough to ensure that they are removed prior to delivery? What % of product is inspected? How are these non-conforming products stored/identified and dealt with after investigation into the problem? What records are produced? For the products to be certified, does the producer apply an adequate documented system concerning product complaints received, and that is integrated into the factory production control? Does the system include appropriate measures to avoid or correct these deficiencies? How are customer complaints addressed? Q/M or Procedure Ref Inspector Comments: Are finished products packaged as part of production line activities or in separate area of factory? How are products handled when transferring them to storage to ensure no damage is caused to them? Are there any special considerations taken into account with storage of the products? What records are maintained of where the finished products are shipped too? How is production batch number traceability maintained once the products have been dispatched to assist in traceability should any complaints be made? How long are records maintained (min 5 years)?

18 Summary of Inspection Findings: Observations / Recommendations: List of Attachments: Non Conformances Raised: Inspection Report signed / dated by: Signed for client by: Reviewed by: (Office use only)

19 ANNEX B PARTICIPATING ORGANISATIONS C1. BODIES AUTHORISED TO OPERATE CERTIFICATION TO THE PROVISIONS OF THIS SCHEDULE Warrington Certification C2. THIS SCHEDULE IS RATIFIED BY MEMBERS OF WCL MANAGEMENT COUNCIL Association for Specialist Fire Protection (ASFP) British Retail Consortium (BRC) British Woodworking Federation (BWF) Chief Fire Officers Association (CFOA) Communities and Local Government (CLG) 1 Construction Products Association (CPA) Door and Hardware Federation (DHF) Guild of Architectural Ironmongers (GAI) Institute of Fire Prevention Officers (IFPO) InFiReS London Underground Limited (LUL) Passive Fire Protection Federation (PFPF) Royal Institute of Chartered Surveyors (RICS) Secured by Design Exova warringtonfire (EW) Users of Warrington Certification documents are reminded that copyright exists in all WCL publications. No part of this publication may be reproduced in any form without prior permission in writing from Warrington Certification. Permission to copy this document for internal use and promotional purposes only, is automatically granted to companies holding WCL certification. Such copies are uncontrolled and this status should be identified on each copy Copyright Warrington Certification Warrington Certification, part of Exova (UK) Limited Registered in Scotland, SC70429 Address Holmesfield Road, WARRINGTON, WA1 2DS, UK Tel: +44 (0) Fax: +44 (0) mark.west@exova.com Website: 1 CLG is an Observer Member of WCL Management Council