Refrigeration. Transport. Systems. Abudhabi - UAE P.O. BOX: Tel: Fax:

Size: px
Start display at page:

Download "Refrigeration. Transport. Systems. Abudhabi - UAE P.O. BOX: Tel: Fax:"

Transcription

1 Transport Refrigeration Systems Dubai Investment Park - UAE P.O. BOX: 77031, Tel: Fax: Sharjah - UAE P.O. BOX: 1818, Tel: Fax: Abudhabi - UAE P.O. BOX: Tel: Fax: info@tsscuae.com - Web: Riyadh - KSA Al Kharj Road, Al Jazeera Street, Tel : Fax: info@tsscksa.com

2 Introduction TSSC has long been a pioneer in the manufacture of isothermal bodyworks. With over 55 years of proven expertise in the field of insulated panels, the company employs the latest construction techniques to manufacture insulated vehicle bodies to the highest standards. These techniques guarantee thermal efficiency and durability offering you the most cost-efficient solutions in the long term. From small to large, mid-temperature to deep-frozen, TSSC can build refrigerated vehicle bodies for pickups, trucks, vans and trailers to specific requirements. These vehicle bodies are ideal for transporting dry goods as well as food products such as dairy, poultry, meat, fruits and juices. Insulated bodies can be constructed to maintain temperatures as low as -25 C. TSSC is one of the few companies in the region to build truck bodies using only 6 panels one for each side of the body. Along with contributing to the aesthetic look of the finished body, this has the advantage of minimizing leakage and ensures that desired temperatures are maintained in the most cost-effective way. TSSC offers truck bed flooring in various finishes such as Polyurea (eco-friendly), Aluminum T-Profiles, fiber glass and stainless steel. The Truck s side panels are capable of accommodating up to 4 doors on each side to allow easy loading and unloading of goods. There are a wide range of accessories that can be used in the body depending on client requirement With over five decades of experience, TSSC caters to your long term needs by providing exceptional after sales service. Our technical team can be contacted for assistance on a dedicated toll-free number seven days a week at any time, day or night, for technical or service issues relating to refrigeration units or vehicle bodies. 1

3 TSSC Value Proposition Quality TSSC insulated panels are made to international standards and provide the best insulation for the vehicle body. We at TSSC use PU at 42kg density to ensure maximum insulation. TSSC uses premium grade accessories imported from renowned European suppliers, including Paster Lombardi (Italy), Kason (UK) and Flakes Truv (UK). Fast Delivery TSSC employs a highly skilled workforce of over 100 engineers and technicians dedicated to manufacturing Refrigerated Vehicle bodies. Working round the clock our team is able to meet urgent requirements and deliver jobs of any scale quickly and efficiently. This fast turnaround ensures that your vehicles are rolling in the shortest possible time. Network TSSC has a vast network spread over key GCC countries of both it s own and dealer facilities. This network, coupled with decades of operating and delivering our products and projects all around the region gives you the strength and reliability of working with a capable partner with a wide reach. 24 hour service TSSC has always provided the highest levels of after sales service. In keeping with this tradition, we now offer a 24/7 technical support helpline to our Refrigerated Unit and Truck Body customers. This minimizes maintenance-related downtime. After Sales Support In addition to fabrication and installation, TSSC offers after sales support in the form of reliable spare parts, body repairs and modifications which may be required. Fleet Maintenance TSSC offers its customers After Sales Maintenance Contracts which ensure that your fleet is always up and running. A rapid response team will be at your service to provide assistance, technical backup and repairs. 2 3

4 Applications for TSSC Refrigerated Vehicle Bodies Beverage Companies Restaurants Catering Companies Supermarkets Hospitals Food Services Dairy Companies Ice Manufacturers Fish Processors Florists Hotels Bakeries Meat & Poultry Distributors Ice-cream Carriers TSSC vs Others Outside/Inside Cladding PU Density FEATURE TSSC OTHERS 0.5mm inner ribbed / 0.7mm smooth or ribbed as desired, also available 0.7 / 0.7 in out, PPGI or Plastisol 42 kg 0.5mm / 0.45mm kg Checkered Plate thickness 2.8mm base Standard 1.8mm base Standard (2.8mm in special cases) Steel Base Main Runner Hollow Tube 100 x 50 x 2 mm 100mm I-Beam Steel Base Cross Member Hollow Tube 80 x 40 x 2 mm 75mm I-Beam Corner-finishing Angle 75 x 75 x 3 mm 75 x 75 x 3 mm Corner/Side Profile Aluminum Cast Roof Corner 90 degree 75 x 75 x 2 mm Truck Roof Profile Specially extruded round profile. T profile is used by us only, and that s used as the bottom profile of our body. 90 o angle Time taken to cool interior to required temperature 40% Better Applications for TSSC Dry Boxes Truck Floor Fully Reinforced Not reinforced Logistics companies Distribution companies Moving and relocation companies 4 5

5 Refrigerated Trucks and Trailers TSSC s refrigerated truck and trailer bodies can be fabricated in a range of sizes. Vehicle bodies ranging from 1.5m to 2.8m in height and between 2m and to 16m in length can be manufactured. Each vehicle undergoes a series of rigorous strength and quality tests to ensure that all temperature and environmental tolerances are met and maintained. This translates into the best end product in the market which is versatile and maneuverable, resulting in excellent payloads. Refrigerated Vans Reefer Trailers TSSC Reefer Trailers are ideal for shipping companies which transport goods which need to refrigerated. The trailers are built in accordance with international standards and are designed to be operated with the leading brands of cooling units. Refrigerated & Dry Containers TSSC Refrigerated & Dry Containers are a reliable mode of transportation for goods which do not require refrigeration. Well-insulated, they protect your goods from direct sunlight TSSC Refrigerated Vans are ideal for small businesses such as restaurants, supermarkets and general stores. They are built by fitting a refrigerated box inside the van. While the standard size refrigerated box measures 3.5m x 1.6m, different sizes can be customized to your requirements. TSSC refrigerated boxes are extremely durable and combine high quality insulation with excellent thermal characteristics They are easy to clean and maintain, and provide the ideal temperature-controlled environment for your goods. Flooring options include aluminium checkered plate and polyurea coating. 6 and dust. 7

6 Truck Body Sizes TSSC manufactures a variety of standard sizes from which our customers can choose. In addition, we offer customized truck body sizes with specifications based on your requirements. Refrigerated vehicle body sizes shown for reference: 1 13 x 2.6 x 2.6 articulated Reefer trailer (can be built upto 16m length) 2 10 x 2.6 x x 2.5 x x 2.1 x Metres 2.6 Metres 2.6 Metres 2.6 Metres 2.5 Metres 2.1 Metres 1.5 Metres 2.5 Metres 2.1 Metres 13 Metres 10 Metres 7 Metres 4.3 Metres 2 Metres Product Features Insulated Panels TSSC truck body panels are manufactured using a unique sandwich construction process. Panels are manufactured up to 16 meters in length and 2.8 meters in width. Each vehicle can be erected using just 6 panels (one for each side) ensuring 100% airtight insulation and refrigeration. Panels are steel re-enforced with 42 Kg density. Features of the panels include: Lightweight PU to B2 or B3 specifications High degree of thermal insulation Lower weight on truck body to reduce fuel costs Compliance with EHS regulations and international standards Economical to produce High compressive strength Panel Structure TSSC uses a wide range of cladding materials to manufacture insulated panels. These include Polyester pre-painted galvanised steel PVC (Plastisol) coated galvanised steel Stainless Steel Food-safe coated galvanised steel Food-safe coated Alu/Zinc alloy GRP TSSC also supplies panels manufactured using other cladding materials. The surface profiles of the insulated panels can be smooth or ribbed depending on the requirement. Knock Down (KD) Panels As an alternative we can supply KD panels for customers who wish to assemble and install insulation boxes at their own site. 5 2 x 1.5 x Metres 8 9

7 Air Tight Containers TSSC ensures that truck bodies are airtight and that the desired level of refrigeration is strictly maintained throughout storage and transportation. Our engineers utilize the Tongue and Groove locking system which guarantees 100% airtight containers. Doors Different kinds of doors for the insulated truck body are manufactured individually within the factory to meet specific requirements. These include double- and triple-leaf rear doors with 270 opening, single leaf doors, and side hatches. Each truck can be fitted with up to 4 doors on each side to allow easy access for the loading and unloading of goods. Eutectic Plates TSSC is one of the very few companies in the region to build refrigerated vehicle bodies using Eutectic Plates. These are used to maintain a certain temperature inside the insulated body for long periods even after the unit is disconnected from a power supply. Eutectic plates are the preferred choice where temperatures need to be reduced down to -30 C. They find their ideal use where very low temperatures must be maintained and frequent stops are not required. Floors The internal flooring of the vehicle body is made using high grade checkered aluminum finish plates. Single-piece checkered aluminum panels, without any joints, are used to enhance the strength and durability of the floor. Drainage systems are pre-installed into the floor during truck erection. This protects against standing water and corrosion and allows for easy cleaning. Alternative floorings can also be supplied. These include aluminum T-profiles, fiber glass, stainless steel, polyurea and GRP

8 Polyurea Finish Accessories Polyurea is an environmentally friendly bed coating that can be applied to vehicle bed liners. Polyurea coatings can be applied to the flooring to shield the internal body, reducing the ill effects of moisture and humidity. TSSC offers its customers a wide variety of high quality European accessories to choose from. Aerodynamic design Wind Deflectors Meat Hanging Systems Steel Steps Doors Advantages of Polyurea: Tail Lifts Highly durable compared to other materials Food safe Ideal for transporting both wet and dry products Does not allow water to stagnate near food products due to its waterproof properties Hygienic and inherently rust-proof Easy to clean Low maintenance High chemical, thermal and abrasion resistance Good insulation properties reduce load on refrigeration system, thereby reducing fuel consumption Noise reduction during loading and unloading Lower cost than checkered plates Faster installation Easy to repair Lightweight Variety of colour options Temperature Partitions Rail Holding Straps Temperature Monitoring System Aerodynamic design Vehicle bodies are manufactured by TSSC using a unique construction technique which incorporates rounded edges on the truck box providing an aerodynamic shape. With improved fuel-efficiency, the cost-efficient design and construction saves you money in the long-term. Wind Deflectors TSSC s Wind Deflector improves wind flow over the truck body by enhancing the vehicle s aerodynamics. It is used to protect the refrigeration unit and vehicle against strong winds that blow against the vehicle at high speeds. The aerodynamic structure of the Wind Deflector reduces drag and decreases air pressure from top and bottom, resulting in smoother air flow. This increases vehicle handling and stability and improves performance and fuel economy

9 Accessories Refrigeration Units Refrigerated Vehicle Bodies manufactured by TSSC are available in different sizes. To meet temperature requirements each vehicle is fitted with a refrigeration unit which can be selected from a wide range of brands such as: Meat Hanging System Made with an appropriate grade of stainless steel suitable for food areas as per international standards, the state of the art hardware allows for safe, hygienic, and efficient transportation of meat. The sturdy hooks are designed to take up to 30Kgs of weight each. The system is configured for ease of cleaning. Steel Steps Our bodies can be equipped with sturdy steel steps that make it easy to access the loading bay. The steps come in fixed and foldable types with slip-safe treads. We have a wide range of specifications and sizes to suit every need and configuration. Doors Depending on the nature of cargo and handling requirements, TSSC bodies can be equipped with sturdy and long life doors of various sizes, orientation and types. These doors are built and installed with the best-in-class hardware, locks, hinges, and handles. Temperature Partitions TSSC offers temperature partitions for carrying cold cargo at varying temperatures. This allows for highly efficient and flexible utilization of your fleet vehicles and adds to building a genuine cost advantage for your operations. Rail Holding Straps Steel notched rails along the cargo compartment and complimenting hooks and straps allow for fast, convenient, and efficient tie down and securing of cargo carried inside our dry cargo bodies. The system can be tailor made and configured to each application. Temperature Monitoring System TSSC offers sophisticated temperature monitoring systems with the following features: Digital inputs record periods that doors remain open Second digital input monitors engine status and helps to keep a check on the crew Driver gets an audio alarm when temperature is high Data logger can hold data for up to 7 days Data can be transferred to SITRAD wirelessly when truck returns to base Thermo King Carrier Euro Frigo Hwasung Thermo Kingtec 14 15

10 Reliability & Dependability For five decades, the Quality Management System followed by TSSC has ensured that the products and services offered by the company always surpass the expectations of its customers. Continuous improvement is an ongoing characteristic of our ISO 9001:2008 system as we aim to improve every operational process. As a leading manufacturer of insulated composite panels, TSSC has always focused on finding new and improved ways to design, produce, and deliver quality products at economic prices. We offer guarantees of up to 5 years (depending on specifications) against manufacturing defects for all polyurethane insulated panels. TSSC s QA and QC departments continuously monitor operational processes and product quality. State of the art QC laboratories ensure that products supplied meet the various international standards to which they are designed and produced. The production line implements a quality system which maintains quality at each stage of production. Our products are approved by third party certifying agencies. We are ISO 9001: 2008 certified by Vincotte international Middle East. 16