SISTEMAS VS TECHNICAL CATALOG

Transcription

1 SISTEMAS VS TECHNICAL CATALOG LAMMAS s.r.l. Strada Castellamonte-Bairo 1/A Bairo (TO) Italy. Tel: Fax: Website:

2 GENERAL CLAUSES While every effort has been made to ensure the accuracy and completeness of the information contained in this document, the possibility of errors or omissions in data or technical specifications cannot be entirely excluded. The specifications or data in this document are therefore subject to change without prior notice, in which case the manual will be updated. If you have any questions or notice any inaccuracies, please contact our office: Strada Provinciale Castellamonte 1/A Bairo Canavese (TO) Italy Telephone / Fax ufcomm@lammas.it Website: This manual contains information of a strictly technical nature that is the property of Lammas S.r.l.. No part of this document may be reproduced, disclosed or modified without the owner's written authorisation. All rights reserved by Lammas S.r.l. Release 1 - Review

3 STANDARD groups technical catalog: SISTEMAS VS FOR CAD FILES ASK TO DESCRIPTION CHAPTER PAGE LINE MODULES PALLET SHOCK ABSORBERS 3 16 CHAIN TIGHTENER HEADS MOTORIZED HEADS GEARMOTORS 6 29 SPACERS TRANSFER UNITS APPLICATIONS 8 35 TRANSFER UNITS APPLICATIONS MANUAL WORKING STATIONS INDEX PALLET UNITS ROTARY TABLES UNITS LINE SUPPORTS STOP UNITS ACCESSORIES TYPES OF CHAINS

4 STANDARD CODIFICATION SISTEMAS VS COMMERCIAL COMPOSITION J REFERRING TO TYPE OF LINE: LINE J FUNCTION DEFINITION YYY Referring to tables page 5 VS1 CHAIN 5/8 VS2 CHAIN 3/4 DESCRIPTION GROUP J XXX VS1 or VS2 YYY LINE MODULES 700 XXXXX / Tab.1 PALLET 718 J00 / DECELERATORS XX VS / CHAIN TIGHTENER HEADS 702 / MOTORIZED HEADS 702 Tab.2 GEARMOTORS 703 JJ 1 Z 90 Tab.2 SPACERS 716 KXX / TRANSFER UNITS 706 Tab.3 MANUAL WORKING STATIONS 712 S03 INDEX PALLET UNITS 712 Tab.3 ROTARY TABLES UNITS 712 Tab.3 SINGLE LINE SUPPORTS 720 Z00 4

5 STANDAR CODIFICATION SISTEMAS VS DEFINITION TABLES S TAB.1 CHAIN DEFINITION FOR HEAVY LINE (VS1) Valid for LINE MODULES: YYY DDR DSP CHAIN 5/8 ONLY FOR VS1 LINE DOUBLE IDLE DOUBLE SILENT CHAIN TAB.1 CHAIN DEFINITION FOR HEAVY LINE (VS2) Valid for LINE MODULES: YYY CHAIN 3/4 ONLY FOR VS2 LINE FLR FLYING ROLLER 3/4 (Ø 28) FMP FIP FLYING ROLLER MAGLIE PIANE FLYING ROLLER (With cover accident prevention) TAB.2 GEARMOTOR DEFINITION Valid for MOTORIZED HEAD YYY BNF SEW GEARMOTOR BONFIGLIOLI SEW - EURODRIVE TAB.3 CYLINDER DEFINITION Valid for: - TRANSFER UNITS - INDEX PALLET UNITS - ROTARY TABLES UNITS YYY FST FKP SMC SKP S16 CYLINDER FESTO FESTO with Clamping unit SMC SMC with Clamping unit LAMMAS TAB.4 FEET DEFINITION Valid for: - ALL TYPE OF LINE SUPPORTS YYY Z00 FEET ZINCATO

6 SISTEMAS VS1 LINE MODULE SECTION AND COMPOSING ELEMENTS THE VS1 LINE MODULE IS MADE BY: 1) Aluminium profiles with hardened steel guides 2) Top cover 3) Chain 4) Nut HARDENED STEEL GUIDES Cod Lenght 1,5 meters POLYDUR GUIDES Cod Available in meters Sistemas VS1 is suitable for: 1) Modules lenght up to 6 meters 2) High speed pallet transfer 3) Load capacity up to 4,5 ton for each module VS1 architecture is based on a load bearing structure of rigid and compact extruded aluminum. It incorporates the hardened chain guides and the pallet containment guides, and functions as containment for all the accessory mechanical groups. The line is sustained by adjustable supports with a maximum capacity of 1500 kg/m. 6 CHAPTER 1

7 SISTEMAS VS2 LINE MODULE SECTION AND COMPOSING ELEMENTS THE VS2 LINE MODULE IS MADE BY: 1) Aluminium profiles with hardened steel guides 2) Chain cover 3) Chain 4) Intramodular nuts HARDENED STEEL GUIDES Cod Lenght 1,5 meters POLYDUR GUIDES Cod Available in meters Sistemas VS2 is suitable for: 1) Modules lenght up to 20 meters 2) Speed pallet up to 12 m/1 3) Composing the automated warehouse VS2 architecture is based on a load bearing structure of rigid and compact extruded aluminum. It incorporates the hardened chain guides and the pallet containment guides, and functions as containment for all the accessory mechanical groups. The line is sustained by adjustable supports with a maximum capacity of 1500 kg/m. 7 CHAPTER 1

8 VS1 LINE COMPOSITION VS1 LINE COMPOSITION: 1 LINE MODULE 2 COVER LINE 3 CHAIN TIGHTENER HEAD 4 MOTORIZED HEAD 5 SUPPORT LINE 6 DISTANZIALE 7 SHOCK ABSORBER 8 PALLET PLATE 9 GEARMOTOR 8 CHAPTER 1

9 VS2 LINE COMPOSITION VS2 LINE COMPOSITION: LINE MODULE 2 CHAIN TIGHTENER HEAD 3 MOTORIZED HEAD 4 SUPPORT LINE 5 SPACER 6 SHOCK ABSORBER 7 PALLET PLATE 8 GEARMOTOR 9 CHAPTER 1

10 SISTEMAS VS 600/800/900/1000 LINE SECTION VS1 LINE SECTION: Slinding pallet plate A * LINE VS1 QUOTE A VS VS VS VS * OTHER DIMENSIONES AVAILABLE ON DEMAND VS2 LINE SECTION: Slinding pallet plate * LINE VS2 QUOTE A VS VS VS VS * OTHER DIMENSIONES AVAILABLE ON DEMAND 10 CHAPTER 1

11 SISTEMAS VS LINE MODULE ORDERING S 700 J XXXXX YYY LINE KIND MODULE LENGHT (m) CHAIN KIND 700 J XXXXX YYY USED ONLY FOR VS2 LINE UNTIL YYY DDR DSP YYY J REFERRING TO TYPE OF LINE: LINE CHAIN KIND FOR VS1 LINE: DOUBLE IDLE DOUBLE SILENT CHAIN XXXXX = Module length (mm) Example: DDR FOR VS1 LINE Example: FLR FOR VS2 LINE Line module 1000 length 1000 mm VS1 or VS2 VS1 CHAIN KIND FOR VS2 LINE: FLR FLYING ROLLER 3/4 (Ø 28) FMP FLD FIP FLYING ROLLER MAGLIE PIANE FLYING ROLLER (Idle made of derlin) FLYING ROLLER (With cover accident prevention) KIND OF CHAIN CHAPTER 16 J VS2 11 CHAPTER 1

12 SISTEMAS VS STANDARD PALLET ORDERING S AND TECHNICAL DIMENSIONAL DETAILS 718 J00 VSZ LINE KIND PALLET WEIGHT (Kg) QUOTE (mm) A B C D 600 LINE 47 Kg LINE 85 Kg LINE 110 Kg LINE 155 Kg J REFERRING TO TYPE OF LINE: LINE J Z LINE KIND: 1 VS1 LINE 2 VS2 LINE NOTE: Lammas can customize rectangular pallets with standard external dimensions NOTE: REFER TO LAMMAS TECHNICAL DEPT.: FOR DIMENSIONAL DETAILS OF PALLETS IN PRESENCE OF INTEGRATED STOP. TO DOWNLOAD.DWG/STEP FILES. 12 CHAPTER 2

13 SISTEMAS VS STANDARD PALLET TECHNICAL DIMENSIONAL DETAILS EXTERNAL STOP On the upper side all pallet have to be free wide from obstructions, all over the 10 mm area highlighted in order to not compromise the correct working of the external stop. On the lower side do not execute machinig along the axes. These machinig compromise the correct working of the stopper. 13 CHAPTER 2

14 SISTEMAS VS STANDARD PALLET TECHNICAL DIMENSIONAL DETAILS Minimal quote if assembly of dumper unit is needed. The perimeter of pallet must be free from equipment for 10 mm at least. DUMPER UNIT Minimum height quote for the correct functioning of the line in case of addition of overplates, dumper unit or equipments. No kind of mechanical equipment has to be mounted below the highlighted measure in order to avoid collisions with the external stop. EXTERNAL STOP If pallet accumulation occurs, the use of dumpers avoids: 1) Extreme noise due to pallet bump; 2) Undue stress on stop units; 3) Crushing danger with heavy loads 14 CHAPTER 2

15 SISTEMAS VS STANDARD PALLET TECHNICAL DIMENSIONAL DETAILS If the addition of equipment or overplates is needed note that they must be above the pallet for 1,5 mm at least, to avoid any malfunction of the stop unit. Do not assembly any equipment on the notchs located on the axes to avoid any further malfunctioning of the stop. 15 CHAPTER 2

16 SISTEMAS VS SHOCK ABSORBERS ORDERING XX VS NOTE: FOLLOWING THE SCHEME BELOW, CHOOSE THE MOST SUITABLE DAMPER UNIT ACCORDING TO - THE PALLET WEIGHT [KG] (LOADED/EMPTY) - THE CONVEYOR SPEED [MT/MIN]. 16 CHAPTER 3

17 J REFERRING TO TYPE OF LINE: LINE J SISTEMAS VS1 CHAIN TIGHTENER HEAD ORDERING XXX REFERRING TO CHAIN TIGHTENER TYPE: XXX KIND 410 IN LINE 420 HEAD 430 PERPENDICULAR 702 J XXX VS1 410 In line CHAIN TIGHTENER DEVICE Cod: Head LINE QUOTE A ASSEMBLY COVER HEAD Cod: S03 FOR 600VS1 LINE Cod: S03 FOR 800VS1 LINE Cod: S03 FOR 900VS1 LINE Cod: S03 FOR 1000VS1 LINE 17 CHAPTER 4

18 SISTEMAS VS1 CHAIN TIGHTENER HEAD ORDERING 702 J XXX VS1 430 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: S96 18 CHAPTER 4

19 SISTEMAS VS2 CHAIN TIGHTENER HEAD ORDERING 702 J XXX VS2 J REFERRING TO TYPE OF LINE: LINE J XXX REFERRING TO CHAIN TIGHTENER TYPE: XXX KIND 410 IN LINE 420 HEAD 430 PERPENDICULAR 410 In line CHAIN TIGHTENER DEVICE Cod: Head LINE QUOTE A ASSEMBLY COVER HEAD Cod: CHAPTER 4

20 SISTEMAS VS2 CHAIN TIGHTENER HEAD ORDERING 702 J XXX VS2 430 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: NOTE: In case of heavy and unstable weight we add a special support pallet and its relative cover. SUPPORT PALLET FOR VS2 LINE Cod COVER TIGHTENER HEAD FOR VS LINE Cod (ONLY FOR VS LINE) Plate to link the heads, in case of heavy pallets. NOTE: If you need more protection, you can use a special cover head. ASSEMBLY COVER HEAD FOR VS2 LINE Cod. 860 FOR 600 VS2 LINE Cod. 860 FOR 800 VS2 LINE Cod. 860 FOR 900 VS2 LINE Cod FOR 1000 VS2 LINE 20 CHAPTER 4

21 J REFERRING TO TYPE OF LINE: LINE J SISTEMAS VS1 MOTORIZED HEAD ORDERING XXX REFERRING TO MOTORIZED HEAD TYPE: XXX KIND 510 IN LINE 520 HEAD 530 PERPENDICULAR 702 J XXX VS1 YYY YYY REFERRING TO GEARMOTOR BNF SEW BONFIGLIOLI SEW-EURODRIVE NOTE: GEARMOTOR NOT INCLUDED, SEE CHAPTER In line 520 Head LINE QUOTE A ASSEMBLY COVER HEAD Cod: S03 FOR 600VS1 LINE Cod: S03 FOR 800VS1 LINE Cod: S03 FOR 900VS1 LINE Cod: S03 FOR 1000 VS1 LINE 21 CHAPTER 5

22 SISTEMAS VS1 MOTORIZED HEAD ORDERING 702 J XXX VS1 YYY 530 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: S96 22 CHAPTER 5

23 SISTEMAS VS1 MOTORIZED HEAD UNDER HEAD ORDERING 702 J XXX VS1 YYY J REFERRING TO TYPE OF LINE: LINE J XXX REFERRING TO MOTORIZED HEAD TYPE: NOTE: The motorized heads under head are used if dimensional problems occur. The gearmotor is positioned under the head and the trasmission occur by the chain trasmission. XXX KIND 610 IN LINE 620 HEAD 630 PERPENDICULAR NOTE: GEARMOTOR NOT INCLUDED, SEE CHAPTER 6 YYY BNF SEW KIND OF GEARMOTOR BONFIGLIOLI SEW-EURODRIVE 610 In line TENSIONING DEVICE Cod: Head LINE QUOTE A ASSEMBLY COVER HEAD Cod: S03 FOR 600VS1 LINE Cod: S03 FOR 800VS1 LINE Cod: S03 FOR 900VS1 LINE Cod: S03 FOR 1000 VS1 LINE 23 CHAPTER 5

24 SISTEMAS VS1 MOTORIZED HEAD ORDERING 702 J XXX VS1 YYY 630 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: S96 24 CHAPTER 5

25 J REFERRING TO TYPE OF LINE: LINE J SISTEMAS VS2 MOTORIZED HEAD ORDERING XXX REFERRING TO MOTORIZED HEAD TYPE: XXX KIND 510 IN LINE 520 HEAD 530 PERPENDICULAR 702 J XXX VS2 YYY YYY REFERRING TO GEARMOTOR BNF SEW BONFIGLIOLI SEW-EURODRIVE NOTE: GEARMOTOR NOT INCLUDED, SEE CHAPTER In line 520 Head LINE QUOTE A ASSEMBLY COVER HEAD Code CHAPTER 5

26 SISTEMAS VS2 MOTORIZED HEAD ORDERING 702 J XXX VS2 YYY 530 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: NOTE: In case of heavy and unstable weight we add an special support pallet and its relative cover. SUPPORT PALLET FOR VS2 LINE Cod COVER TIGHTENER HEAD FOR VS LINE Cod (ONLY FOR VS LINE) Plate to link the heads, in case of heavy pallets. NOTE: If you need more protection at the motorized shaft, you can use a special cover head. ASSEMBLY COVER HEAD FOR VS2 LINE Cod. 860 FOR 600 VS2 LINE Cod. 860 FOR 800 VS2 LINE Cod. 860 FOR 900 VS2 LINE Cod FOR 1000 VS2 LINE 26 CHAPTER 5

27 SISTEMAS VS2 MOTORIZED HEAD UNDER HEAD ORDERING 702 J XXX VS2 YYY J REFERRING TO TYPE OF LINE: LINE J XXX REFERRING TO MOTORIZED HEAD TYPE: NOTE: The motorized heads under head are used if dimensional problems occur. The gearmotor is positioned under the head and the trasmission occur by the chain trasmission. XXX KIND 610 IN LINE 620 HEAD 630 PERPENDICULAR NOTE: GEARMOTOR NOT INCLUDED, SEE CHAPTER 6 YYY BNF SEW KIND OF GEARMOTOR BONFIGLIOLI SEW-EURODRIVE 610 In line TENSIONING DEVICE Cod: Head LINE QUOTE A ASSEMBLY COVER HEAD Cod: DX Cod: SX 27 CHAPTER 5

28 SISTEMAS VS2 MOTORIZED HEAD ORDERING 702 J XXX VS2 YYY 630 Perpendicular (17mm higher than the back) LINE QUOTE A BRACKET KIT UNIT FOR PERPENDICULAR LINES Cod: CHAPTER 5

29 SISTEMAS VS GEARMOTORS ORDERING 703 JJ 1 Z 90 YYY JJ CHAIN SPEED (m/min) Z ASSEMBLING OF GEARMOTOR YYY BRAND OF GEARMOTOR FOR LINE MODULE BNF BONFIGLIOLI FOR TRANSFER UNIT SEW SEW - EURODRIVE NOTE: THE DIMENSIONS ARE APPROXIMATED. THE DIMENSIONS HAS TO BE CHECKED IN BASE OF THE GEARMOTOR BRAND. 29 CHAPTER 6

30 SISTEMAS VS SPACERS ORDERING 716 J K XX VSZ J REFERRING TO TYPE OF LINE: LINE WE PROVIDE THREE DIFFERENT KIND OF STOP UNIT: SPACER WITH SHORT STOP UNIT J KXX REFERRING TO TYPE OF SPACER: SPACER KXX SIMPLE SPACER 000 SPACER + COUNTERSTOP 001 SPACER + PALLET READER 005 SPACER + FIXED STOP UNIT 009 SPACER + STOP UNIT SPACER + STOP UNIT + FIXED STEM K10 K50 SPACER + BIDIRECTIONAL STOP UNIT 080 BIDIRECTIONAL DAMPERED STOP UNIT SPACER + PNEUMATIC STOP UNIT STOP UNIT + PALLET READER + TWEEZER KIT K81 K95 K96 LIGHT SPACER 099 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE K=2 SPACER WITH MEDIUM STOP UNIT K=3 SPACER WITH LONG STOP UNIT K=1 K REFERRING TO DIMENSIONS OF STOP UNIT: STOP UNIT K APPLICATION SHORT 2 Weight of pallet up to 1000 kg MEDIUM 3 Special app for rotary tablet LONG 1 Weight of pallet up to 1500 kg and conveyor speed 12 m/sec THE RIGHT KIND OF STOP UNIT IS CHOSEN CONSIDERING: - THE WEIGHT OF THE PALLET - THE SPEED OF THE CHAIN. REFER TO LAMMAS TECHNICAL DEPARTEMENT IN ORDER TO CHOOSE THE CORRECT STOP UNIT. NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 30 CHAPTER 7

31 000 SIMPLE SPACER SISTEMAS VS SPACERS ORDERING 716 J K XX VSZ PALLET IN ENTRANCE 001 SPACER + COUNTERSTOP COUNTERSTOP Code SPACER + PALLET READER OPTION: SENSOR Ø18 Code KIND OF PALLET READER A (mm) Short bracket Cod CHAPTER 7

32 SISTEMAS VS SPACERS ORDERING 716 J K XX VSZ 009 SPACER WITH FIX STOP UNIT HEAD KIT Cod OPTIONAL: N 1 SENSOR Ø12 Cod K10 SPACER + STOP UNIT OPTION: N 2 SENSOR Ø12 Cod OPTION: N 1 SHOCK ABSORBER HEAD KIT Cod K50 SPACER + STOP UNIT + FIXED STEM OPTION: N 1 SENSOR Ø12 Cod OPTION: N 1 SHOCK ABSORBER HEAD KIT Cod CHAPTER 7

33 SISTEMAS VS SPACERS ORDERING 716 J K XX VSZ 080 SPACER + BIDIRECTIONAL STOP UNIT HEAD KIT Cod K81 SPACER + BIDIRECTIONAL DAMPERED STOP UNIT OPTION: N 2 SENSOR Ø12 Cod OPTION: N 2 SENSOR Ø12 Cod OPTION: N 1 SHOCK ABSORBER HEAD KIT Cod K95 SPACER + PNEUMATIC STOP UNIT OPTION: N 2 SENSOR Ø12 Cod OPTION: N 1 SHOCK ABSORBER HEAD KIT Cod CHAPTER 7

34 SISTEMAS VS SPACERS ORDERING 716 J K XX VSZ 099 SIMPLE SPACER UNDER LINE CHEAPER SPACER (Light solution) ACCESSORIES STOP UNIT ( see chapter 14) ACCESSORIES BRACKET FOR STOP UNIT Cod NOTE: REFER TO LAMMAS TECHNICAL DEPT.: FOR DIMENSIONAL DETAILS OF SPACERS. ACCESSORIES THAT IT CAN BE MOUNTED. ORDERING. UNDER LINE SPACER Cod: FOR 1000 LINE VS2 34 CHAPTER 7

35 SISTEMAS VS TYPES OF TRANSFER UNITS OVERALL DIMENSIONS NOTE: THE LIFTING OF PALLET OCCURS THANKS TO DOUBLE EFFECT PNEUMATIC FESTO CYLINDER BORE 125 MM STROKE 80 MM. FOLLOWING THE SIZE OF LINE ARE USED FROM 1 TO 3 PNEUMATIC FESTO CYLINDER. GEARMOTOR IT IS USED TO MOVE THE CHAIN AND TRANSFER PALLET PNEUMATIC CYLINDER IT IS USED TO INDEX PALLET THE INDEX PALLET OF TRANSFER UNIT OCCURS THANK CYLINDERS AND A ECCENTRIC GROUP Following the pallet weight we use one, two or three cylinders LINE NUMBER OF CYLINDERS MAXIMUM CAPACITY (Kg) Kg Kg Kg Kg 35 CHAPTER 8

36 SISTEMAS VS END TRANSFER UNITS ORDERING 706 J XXX VSZ YYY J REFERRING TO TYPE OF LINE: LINE J DEFINITION XXX : Numbers from 011 to 023 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE DEFINITION YYY : Referring to cylinder See Tab. 3 page NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 011 PERPENDICULAR TOP-DOWN NOTE: ORIGIN LINE 17 mm HIGHEST LEFT RIGHT 1) N 1 Transfer unit 2) 716 J 205 VSZ n 1 Spacer type 205 3) 716 J 000 VSZ n 1 Spacer type 201 4) 716 J 210 VSZ n 1 Spacer type 210 5) n 1 External stop for VS1 line n 1 External stop for VS2 line OPTIONS: N 2 Shock absorbers N 1 Sensor kit () N 1 Sensor Ø12 ( ) Stop unit LINE QUOTE A QUOTE B QUOTE C QUOTE D QUOTE E VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS CHAPTER 9

37 SISTEMAS VS END TRANSFER UNITS ORDERING 706 J XXX VSZ YYY J REFERRING TO TYPE OF LINE: LINE J DEFINITION XXX : Numbers from 011 to 023 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE DEFINITION YYY : Referring to cylinder See Tab. 3 page NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 012 PERPENDICULAR BOTTOM-UP NOTE: ORIGIN LINE 17 mm LOWER LEFT RIGHT 1) N 1 Transfer unit 2) 716 J 205 VSZ n 1 Spacer type 205 3) 716 J 000 VSZ n 1 Spacer type 201 4) 716 J 250 VSZ n 1 Spacer type 250 OPTIONS: N 2 Shock absorbers N 1 Sensor kit () N 1 Sensor Ø12 ( ) Stop unit LINE QUOTE A QUOTE B QUOTE C QUOTE D QUOTE E VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS CHAPTER 9

38 SISTEMAS VS SHUNTING TRANSFER UNIT ORDERING 706 J XXX VSZ YYY J REFERRING TO TYPE OF LINE: LINE J DEFINITION XXX : Numbers from 011 to 023 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE DEFINITION YYY : Referring to cylinder See Tab. 3 page NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 021 PERPENDICULAR NOTE: ORIGIN LINE 17 mm LOWER LEFT RIGHT 1) N 1 Transfer unit 2) 716 J 205 VSZ n 2 Spacer type 205 3) 716 J 000 VSZ n 1 Spacer type 201 4) 716 J 210 VSZ n 2 Spacer type 210 OPTIONS: N 2 Shock absorbers N 1 Sensor kit () N 2 Sensor Ø12 ( ) Stop unit LINE QUOTE A QUOTE B QUOTE C QUOTE D QUOTE E QUOTE F VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS CHAPTER 9

39 SISTEMAS VS SHUNTING TRANSFER UNIT ORDERING 706 J XXX VSZ YYY J REFERRING TO TYPE OF LINE: LINE J DEFINITION XXX : Numbers from 011 to 023 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE DEFINITION YYY : Referring to cylinder See Tab. 3 page NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 052 SIDE BY SIDE PARALLEL LINES NOTE: ORIGIN LINE 17 mm LOWER LEFT RIGHT 1) N 1 Transfer unit 2) 716 J 205 VSZ n 1 Spacer type 205 3) 716 J 210 VSZ n 1 Spacer type 210 4) n 1 External stop for VS1 line n 1 External stop for VS2 line OPTIONS: N 2 Shock absorbers N 1 Sensor kit () N 1 Sensor Ø12 ( ) Stop unit LINE QUOTE A QUOTE B QUOTE C QUOTE D VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS CHAPTER 9

40 J REFERRING TO TYPE OF LINE: LINE J SISTEMAS VS MANUAL WORKING STATIONS ORDERING DEFINITION XXX : Number 020 Z LINE KIND: 1 VS1 LINE 2 VS2 LINE NOTE: Shock absorber excluded, to be ordered separately, considering: - the pallet weight (loaded and empty) - the conveyor speed (see chapter 3). 712 J XXX VS Z 020 MANUAL WORKING STATION WITH STOP UNIT AND COUNTERSTOP 1) 716 J K10 VSZ N 1 SPACER type 010 2) 716 J 001 VSZ N 1 SPACER type 001 OPTIONAL: N 1 SHOCK ABSORBER N 1 SENSOR KIT (712X020090S96) LINE QUOTE A QUOTE B QUOTE C VS1 VS2 VS1 VS2 VS1 VS ,5 432, CHAPTER 10

41 SISTEMAS VS INDEX PALLET UNITS ORDERING 712 J XXX VS Z YYY J REFERRING TO TYPE OF LINE: LINE J XXX LIFTING HEIGHT FROM CHAIN LEVEL (mm) QUOTE Z (mm) Z LINE KIND: 1 VS1 LINE 2 VS2 LINE YYY FST FKP CYLINDER FESTO FESTO with Clamping unit SMC SMC SKP SMC with Clamping unit S16 LAMMAS NOTE: SHOCK ABSORBER EXCLUDED, TO BE ORDERED SEPARATELY, CONSIDERING: - THE PALLET WEIGHT (LOADED AND EMPTY) - THE CONVEYOR SPEED (SEE CHAPTER 3). INDEX PALLET OCCURS THANKS TO A DOUBLE EFFECT PNEUMATIC CYLINDER BORE Ø125. WE GUARANTEE CENTERING PALLET WITH ± 0,1 mm. LIGHT VERSION MAXIMUM LIFTER OF 500 Kg. IT IS USED FOR LIGHT WEIGHT OF PALLETS. IT HAS ONLY 1 CYLINDER VERTICAL MOUNTED. PALLET 41 CHAPTER 11

42 J REFERRING TO TYPE OF LINE: LINE J XXX SISTEMAS VS INDEX PALLET UNITS ORDERING NUMBER OF CYLINDER WEIGHT Up tp 500 Kg Kg Z LINE KIND: 1 VS1 LINE 2 VS2 LINE 712 J XXX VS Z YYY YYY FST FKP CYLINDER FESTO FESTO with Clamping unit kg SMC SMC SKP S16 SMC with Clamping unit LAMMAS NOTE: SHOCK ABSORBER EXCLUDED, TO BE ORDERED SEPARATELY, CONSIDERING: - THE PALLET WEIGHT (LOADED AND EMPTY) - THE CONVEYOR SPEED (SEE CHAPTER 3). LIFTING HEIGHT FROM CHAIN LEVEL 4 mm. WE GUARANTEE CENTERING PALLET WITH ± 0,1 mm. HEAVY VERSION LIFTER FROM 500 Kg TO 1500 Kg. ECCENTRIC GROUP PALLET DOUBLE EFFECT PNEUMATIC CYLINDER BORE Ø125. INDEX PALLET UNIT WITH TWO CYLIDERS FOLLOWING THE PALLET WEIGHT USE ONE, TWO OR THREE CYLINDERS. 42 CHAPTER 11

43 SISTEMAS VS INDEX PALLET UNITS ORDERING LINE QUOTE A QUOTE B QUOTE C QUOTE D QUOTE E 712 J XXX VS Z YYY VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS Pallet entry side Slinding pallet plate 1) n 1 Transfer unit 2) 716 J K10 VSZ n 2 Spacer 10 3) 716 J K01 VSZ n 1 Spacer 01 OPTIONALS: N 1 Sensor kit () N 2 Shock absorbers 43 CHAPTER 11

44 J REFERRING TO TYPE OF LINE: LINE J XXX SISTEMAS VS ROTARY TABLES UNITS ORDERING KIND OF ROTARY TABLES UNITS INDEX AND ROTATION INDEX AND ROTATION Z LINE KIND: 1 VS1 LINE 2 VS2 LINE INDEX PALLET OCCURS THANKS DOUBLE EFFECT PNEUMATIC CYLINDER BORE Ø125 mm STROKE 90 mm. THE ROTATION OCCUR BY ROTATING PNEUMATIC CYLINDER BORE Ø 80 ± 125 mm. 712 J XXX VS Z YYY YYY FST FKP SMC SKP CYLINDER FESTO FESTO with Clamping unit SMC SMC with Clamping unit NOTE: SHOCK ABSORBER EXCLUDED, TO BE ORDERED SEPARATELY, CONSIDERING: - THE PALLET WEIGHT (LOADED AND EMPTY) - THE CONVEYOR SPEED (SEE CHAPTER 3). WE GUARANTEE CENTERING PALLET WITH ± 0,1 mm. S16 LAMMAS ROTATION PALLET POSITION NUT USED FOR ROTATION AT 90 OR 180. ROTARY TABLE UNIT WITH TWO CYLIDERS CYLINDERS FOLLOWING THE PALLET WEIGHT WE USE ONE, TWO OR THREE CYLINDERS ROTATING PNEUMATIC CYLINDER OCCURS THE ROTATION ECCENTRIC GROUP 44 CHAPTER 12

45 SISTEMAS VS ROTARY TABLES UNITS ORDERING LINE QUOTE A QUOTE B QUOTE C QUOTE D 712 J XXX VS Z YYY VS1 VS2 VS1 VS2 VS1 VS2 VS1 VS Pallet entry side Slinding pallet plate 1) n 1 Rotary table unit 2) 716 J K01 VSZ n 1 Spacer 01 3) 716 J K10 VSZ n 2 Spacer 10 OPTIONALS: N. 1 Sensor kit () N. 2 Shock absorbers 45 CHAPTER 12

46 SISTEMAS VS1 SINGLE LEG VS1 720 J XXX VS1 Z00 XXX QUOTE A QUOTE C Example Sistemas 1000 VS1 Single Leg with sliding plane A= 652 Ordering code: VS1 Z00 Code J Code XXX J REFERRING TO TYPE OF LINE: LINE J QUOTE B REFERRING TO LINE: LINE QUOTE B PALLET SLIDING PLANE NOTE: ADJUSTING HEIGHT RANGE OF THE FOOT MM SUPPORT FOR VS1 LINE 46 CHAPTER 13

47 SISTEMAS VS2 SINGLE LEG VS2 720 J XXX VS2 Z00 XXX QUOTE A QUOTE C Example Sistemas 800 VS2 Single Leg with sliding plane A= 452 Ordering code: VS2 Z00 Code J QUOTE B BASING ON TYPE OF LINE: LINE Code XXX QUOTE B J REFERRING TO TYPE OF LINE: LINE J PALLET SLIDING PLANE NOTE: ADJUSTING HEIGHT RANGE OF THE FOOT MM SUPPORT FOR VS2 LINE 47 CHAPTER 13

48 SISTEMAS VS STOP UNIT AND ITS HEAD KITS STOP UNIT COMPOSITION HEAD KIT STOP GROUP AMORTIZED UNIT SENSOR Ø12 OPTIONAL STANDARD STOP HEAD KITS HEAD KIT Cod HEAD KIT Cod CHAPTER 14

49 SISTEMAS VS STOP UNIT AMORTIZED STOP UNIT FIXED STOP UNIT SHORT AMORTIZED STOP UNIT WITH STEM EXTRACTION COD WITHOUT STEM EXTRACTION COD SHORT FIXED STOP UNIT WITH STEM EXTRACTION COD MEDIUM AMORTIZED STOP UNIT WITH STEM EXTRACTION COD WITHOUT STEM EXTRACTION COD K REFERRING TO DIMENSIONS OF STOP UNIT: LONG AMORTIZED STOP UNIT WITH STEM EXTRACTION COD WITHOUT STEM EXTRACTION COD STOP UNIT K SHORT 2 MEDIUM 3 LONG 1 APPLICATION Weight of pallet up to 1000 kg Special app for rotary tablet Weight of pallet up to 1500 kg and conveyor speed 12 m/sec The stem position is read by 1 sensor Ø12 (Cod ) and position bracket (Cod ). 49 CHAPTER 14

50 SISTEMAS VS STOP UNIT BI-DIRECTIONAL AMORTIZED STOP UNIT BI-DIRECTIONAL FIXED STOP UNIT SHORT BI-DIRECTIONAL AMORTIZED STOP UNIT COD SHORT BI-DIRECTIONAL FIXED STOP UNIT COD MEDIUM BI-DIRECTIONAL AMORTIZED STOP UNIT COD MEDIUM BI-DIRECTIONAL FIXED STOP UNIT COD LONG BI-DIRECTIONAL AMORTIZED STOP UNIT COD LONG BI-DIRECTIONAL FIXED STOP UNIT COD The stem position is read by 1 sensor Ø12 (Cod ) and position bracket (Cod ). 50 CHAPTER 14

51 SISTEMAS VS STOP UNIT AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN COD Z 95 SHORT AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN COD STOP UNIT K REFERRING TO DIMENSIONS OF STOP UNIT: K SHORT 2 MEDIUM 3 LONG 1 APPLICATION Weight of pallet up to 1000 kg Special app for rotary tablet Weight of pallet up to 1500 kg and conveyor speed 12 m/sec MEDIUM AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN COD LONG AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN COD The stem extraction thanks double effect pneumatic cylinder bore 40 mm stroke 15 mm with spring return. The stem position is read by 1 sensor Ø12 (Cod ) and position bracket (Cod ). 51 CHAPTER 14

52 SISTEMAS VS OLD VERSION STOP UNIT AMORTIZED STOP UNIT Cod S03 WITH STEM EXTRACTION Cod S03 WITHOUT STEM EXTRACTION FIXED STOP UNIT Cod S03 WITH STEM EXTRACTION BI-DIRECTIONAL AMORTIZED STOP UNIT Cod S03 BI-DIRECTIONAL FIXED STOP UNIT Cod S03 The stem position is read by 1 sensor Ø12 (Cod ) and position bracket (Cod ). 52 CHAPTER 14

53 SISTEMAS VS OLD VERSION STOP UNIT AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN Cod S03 The stem position is read by 1 sensor Ø12 (Cod ) and position bracket (Cod ) BI-DIRECTIONAL AMORTIZED STOP UNIT WITH PNEUMATIC RETAIN Cod S03 The stem extraction is managed by double effect pneumatic cylinder bore 40 mm stroke 15 mm with spring return. 53 CHAPTER 14

54 SISTEMAS ACCESSORIES STOP UNITS ACCESSORIES DRAWING NOTE COUNTERSTOP COD USED TO STOP PALLET. HEAVY COUNTERSTOP Cod USED TO STOP PALLET. (USED ONLY IN SPECIAL CASES). EXTERNAL STOP UNIT COD VS1 COD VS2 OPTIONALS: 1 SENSOR Ø12 ( ) 1 SHOCK ABSORBER EXTERNAL STOP UNIT WITH PENUMATIC RETAIN COD VS2 OPTIONALS: 1 SENSOR Ø12 ( ) 1 SHOCK ABSORBER 54 CHAPTER 16

55 SISTEMAS ACCESSORIES NUTS ACCESSORIES DRAWING NOTE T-NUT VS1 COD M6 HOLE COD M5 HOLE COD M4 HOLE T-NUT VS2 COD M8 HOLE USED TO FIX ACCESSORIES TO VS1 LAMMAS PROFILE. USED TO FIX ACCESSORIES TO VS2 LAMMAS PROFILE. INTRAMODULAR NUT VS1 COD S96 KIT COD USED TO JOIN VS1 LAMMAS PROFILE. INTRAMODULAR NUT VS2 COD KIT COD USED TO JOIN VS2 LAMMAS PROFILE. INTRAMODULAR NUT VS2 COD KIT COD USED TO ALIGN MOTORIZED/CHAIN THIGTENER HEADS ON LAMMAS MODULES. KIT STOP COVER NUT COD KIT USED TO FIX VS1 LAMMAS COVERS ON LINE MODULES. ZINC COATED INSERT COD APPLIED ON FEET. NUT FIXING STEEL ROD COD USED TO FIX HARDENED STEEL GUIDES ON LINE MODULES. 55 CHAPTER 16

56 SISTEMAS ACCESSORIES NUTS ACCESSORIES DRAWING NOTE NUT OVER PLATE KIT COD FOR WEIGHT < 50 Kg (POLYDUR) COD FOR WEIGHT > 50 Kg (IRON) HARDENED STEEL GUIDE COD USED TO UP OVER PLATE IN ORDER TO NOT CREATE MALFUCTIONS OF ACCESSORIES. USED TO GUIDE LAMMAS CHAIN ON LINE MODULES. AVAILABLE IN ROD 1,5 METERS PLASTIC GUIDE COD USED TO GUIDE LAMMAS CHAIN ON LINE MODULES. AVAILABLE IN METERS 56 CHAPTER 16

57 SISTEMAS ACCESSORIES SENSORS AND SUPPORTS ACCESSORIES DRAWING NOTE SENSOR Ø12 COD USED TO READ THE POSITION OF STOP UNIT OR OTHER DEVICES. SENSOR Ø18 COD USED TO READ PALLET POSITION. SENSOR SUPPORT Ø12 COD USED TO HOLD SENSOR Ø12. SENSOR SUPPORT Ø18 COD. USED TO HOLD SENSOR Ø18. SENSOR SUPPORT Ø18 FOR SPACER COD USED TO HOLD SENSOR Ø18 IN ORDER TO READ THE PALLET POSITION. STOP BUSH COD ASSEMBLED WITH SHOCK ABSORBER. PLATE FOR SENSOR SUPPORT Ø12 COD USED TO BRING SENSOR SUPPORT Ø CHAPTER 16

58 SISTEMAS ACCESSORIES SENSORS AND SUPPORTS ACCESSORIES DRAWING NOTE SENSOR BUSH VS2 COD FOR Ø12 SENSORS COD FOR Ø18 SENSORS USED TO HOLD SENSOR Ø12/Ø18 IN ORDER TO READ THE STOP UNIT POSITION. 58 CHAPTER 16

59 SISTEMAS ACCESSORIES BRACKETS ACCESSORIES DRAWING NOTE STOP UNIT BRACKET COD KIT COD USED TO FIX STOP ON MOTORIZED/CHAIN-TIGHTENER HEADS. BRACKET FIXING FLOOR COD KIT COD USED TO FIX LEGS ON FLOOR. PROFILES CONNECTION BRACKET VS1 COD KIT COD USED TO CONNECT 60X80 LAMMAS FROFILES ON VS1 LINE MODULES. PROFILES CONNECTION BRACKET VS2 COD KIT COD USED TO CONNECT 60X80 LAMMAS FROFILES ON VS2 LINE MODULES. PROFILE CONNECTION BRACKET (SMALL) COD KIT COD PERPENDICULAR BRACKET COD S96 KIT VS1 COD KIT VS2 USED TO CONNECT LIGHT LAMMAS FROFILES. USED TO CONNECTS PERPENDICULAR LINE MODULES. 59 CHAPTER 16

60 SISTEMAS ACCESSORIES ACCESSORIES ACCESSORIES DRAWING NOTE CHAIN TIGHTENER DEVICE VS1 COD USED TO TENSION VS1 CHAIN. CHAIN TIGHTENER DEVICE VS2 COD USED TO TENSION VS2 CHAIN. CLAMP KIT COD APPLIED WITH STOP UNIT ON SPACER. OIL COLLECTION CUP COD KIT VS1 COD KIT VS2 COD APPLIED UNDER MOTORIZED/CHAIN TIGHTENER HEAD IN JUNCTION OF LINE MODULE. PALLET SUPPORT COD USED TO DRIVE PALLET. PALLET SUPPORT COD USED TO DRIVE PALLET. PALLET SUPPORT COD USED TO DRIVE PALLET. 60 CHAPTER 16

61 SISTEMAS ACCESSORIES ACCESSORIES ACCESSORIES DRAWING NOTE PALLET SUPPORT VS2 COD USED TO DRIVE VS2 PALLET. PALLET SUPPORT VS1 COD USED TO DRIVE VS1 PALLET. VS1 MOTORIZED HEAD PROFILE (WITH HOLE) COD USED IN MOTORIZED HEADS. VS1 MOTORIZED HEAD PROFILE (WITHOUT HOLE) COD USED IN MOTORIZED HEADS. VS1 CHAIN TIGHTENER HEAD PROFILE COD (RIGHT) COD (LEFT) USED IN CHAIN TIGHTENER PROFILE. 61 CHAPTER 16

62 SISTEMAS ACCESSORIES ACCESSORIES ACCESSORIES DRAWING NOTE VS2 MOTORIZED HEAD PROFILE COD USED IN MOTORIZED HEADS. VS2 CHAIN TIGHTENER HEAD PROFILE COD USED IN CHAIN TIGHTENER PROFILE. 62 CHAPTER 16

63 SISTEMAS ACCESSORIES COVERS ACCESSORIES DRAWING NOTE COVER HEAD VS1 COD: S VS1 COD: S VS1 COD: S VS1 COD: S VS1 COVER HEAD VS2 COD KIT COD DX COD: SX USED TO COVER VS1 MOTORIZED/CHAIN TIGHTENER HEADS. USED TO COVER VS2 MOTORIZED/CHAIN TIGHTENER HEADS. COVER HEAD VS2 COD COD COD COD COVER TIGHTENER HEAD VS2 COD ONLY FOR 1000 VS2 LINE USED TO COVER VS2 MOTORIZED/CHAIN TIGHTENER HEADS. USED TO COVER VS2 CHAIN TIGHTENER HEADS. COVER MOTORIZED HEAD VS2 COD ONLY FOR 1000 VS2 LINE USED TO COVER VS2 MOTORIZED HEADS. 63 CHAPTER 16

64 SISTEMAS ACCESSORIES LAMMAS PROFILES ACCESSORIES DRAWING NOTE BASIC VS1 LAMMAS PROFILE COD BASIC VS1 LAMMAS PROFILE FOR LIGHT LINE. BASIC VS2 LAMMAS PROFILE COD SPECIFIC GRAVITY: 10,9 Kg/m BASIC VS2 LAMMAS PROFILE FOR LIGHT LINE. SPECIFIC GRAVITY: 10,5 Kg/m COVER LINE MODULES VS1 COD VS1 COVER FOR VS1 LINE MODULES. SPECIFIC GRAVITY: Kg/m EXTERNAL COVER VS2 COD EXTERNAL COVER FOR VS2 LINE MODULES. SPECIFIC GRAVITY: 1 Kg/m INTERNAL COVER VS2 COD INTERNAL COVER FOR VS2 LINE MODULES. SPECIFIC GRAVITY: 0,75 Kg/m 64 CHAPTER 16

65 SISTEMAS ACCESSORIES LAMMAS PROFILES ACCESSORIES DRAWING NOTE INTERNAL COVER VS2 COD FOR ROLLER CHAIN COD FOR FLAT LINK 60X80 PROFILE COD GALVANIZED STEEL INTERNAL COVER FOR VS2 LINE MODULES. NOTE: AVAILABLE IN METERS 60X80 PROFILE CAP COD SPECIFIC GRAVITY: 5,2 Kg/m LEG PROFILE COD LEG PROFILE CAP COD SPECIFIC GRAVITY: 2,5 Kg/m 45X45 PROFILE COD X45 PROFILE CAP COD SPECIFIC GRAVITY: 1,65 Kg/m 120X80 LIGHT PROFILE COD X80 PROFILE CAP Cod SPECIFIC GRAVITY: 7,71 Kg/m 65 CHAPTER 16

66 SISTEMAS ACCESSORIES LAMMAS PROFILES ACCESSORIES DRAWING NOTE 200X100 PROFILE COD IT IS STRONG LAMMAS PROFILE. SPECIFIC GRAVITY: 12,3 Kg/m 66 CHAPTER 16

67 SISTEMAS VS1 CHAINS VS1 5/8 CHAIN FOR VS1 LINE P PITCH = 5/8 15,875 mm M LINK = 31,75 mm DOUBLE IDLE CHAIN (DDR) Cod DOUBLE SILENT CHAIN (DSP) Cod CHAPTER 16

68 SISTEMAS VS2 CHAINS VS2 3/4 CHAIN FOR VS2 LINE P PITCH = 3/4 19,05 mm M LINK = 38,1 mm TRIPLE CHAIN WITH CENTRAL ROLLER (FLR) Cod CENTRAL ROLLER TRIPLE CHAIN WITH CENTRAL ROLLER + PLASTIC INSERT (FIP) Cod IP PLASTIC INSERT TRIPLE CHAIN WITH FLAT LINK (FMP) Cod FLAT LINK 68 CHAPTER 16

69 FOR CAD FILES ASK TO SISTEMAS VS REPRODUCTION (EVEN IF PARTIAL) OF THIS TECHNICAL CATALOG IT IS FORBIDDEN. IT IS NOT ACCEPTED ANY RESPONSABILITY FOR ERRORS OR OMISSIONS. LAMMAS s.r.l. Strada Castellamonte-Bairo 1/A Bairo (TO) Italy. Tel: Fax: Website: