FILMQUEST CORPORATE OVERVIEW

Transcription

1 FILMQUEST CORPORATE OVERVIEW Welcome To Filmquest

2 FILMQUEST FUNDAMENTALS Experienced Leadership Aggressive and Progressive Corporate Culture Service Driven Total Customer Satisfaction Exceptional People Focus on Process Capability and Control Solid Infrastructure Exceptional Track Record High achievement always takes place in the framework of high expectation. Charles Kettering

3 FILMQUEST LEADERSHIP Well-Known and Recognized Authority in the Global Polyester Film Market Unparalleled Industry Knowledge Exceptional Product and Technical Knowledge Depth of Contacts and Resources The Experience and Discipline to Plan and Execute Effectively Polyester Film Sourcing: Tips to Improve the Bottom Line Dec 1, :00 PM John Felinski is president of Filmquest, St. Charles, IL. He is a recognized authority in the polyester film industry and has been in the forefront of the converting market for more than 27 years, supplying polyester film for flexible packaging; electrical, graphic, and industrial applications; and other high-performance film technologies. You can reach him at 630/ ; filmquest@aol.com.

4 AGGRESSIVE AND PROGRESSIVE CORPORATE CULTURE Research the Market Understand Where It is Going Understand Why Establish Tomorrow s Needs Today Technology Quality Service Commitment to Continually Grow and Evolve with the Industry Investment Ownership Proactivity Compelling Service of Others Leadership Trusted Charisma Targeted to Provide Greatest Benefit Business, more than any other occupation, is a continual dealing with the future; it is a continual calculation, an instinctive exercise in foresight. Henry R. Luce

5 SERVICE DRIVEN TOTAL CUSTOMER SATISFACTION Well Defined Systems With Built-In Flexibility Always Striving to Find a Creative Solution To Our Customer s Needs Software Tools Developed Internally to Provide Better Information - Faster Excellent Quality Systems and Committed People to Maintain Them Program of Continuous Improvement Whenever an individual or a business decides that success has been attained, progress stops. Thomas J. Watson

6 EXCEPTIONAL PEOPLE Even With Automation and Advanced Infrastructure Capabilities, the Key to Achieving Our Goal of Total Customer Satisfaction is Our People We Have a Stable, Experienced and Committed Workforce We Provide Exceptional Benefits to Attract The Best People Competitive Wages Paid Insurance Reimbursement for Continuing Education Promotion From Within Success or failure in business is caused more by the mental attitude even than by mental capacities. Walter Scott

7 FOCUS ON PROCESS CAPABILITY AND CONTROL Educate and Empower the Workforce Define Process Objectives Determine Process Capabilities Use of Design of Experiment for Process Improvement Develop Metrics to Ensure Process Control Custom Designed Machine Controls ISO Compliant Quality Plan QUALITY PLAN 2007 Filmquest Group, Inc.

8 SOLID INFRASTRUCTURE World Class, Fully Equipped Facilities State of the Art Secure Computer Equipment Powerful ERP System Supplemented by Internally Developed Custom Software Wireless Hand Held Computers for Real Time Material Transactions Capture of Process Information for Analysis

9 EXCEPTIONAL TRACK RECORD World Class Customers Being Served By A World Class Company - Filmquest 3M Avery Dennison Banta Book Bausch & Lomb Corning Cryovac Day International Dupont Eveready Battery Exxon Mobil Fuji Film General Electric Honeywell Hunter Douglas ITW Moore Wallace PPG Samsung Tyco WL Gore Wrigley

10 CAPABILITIES Off the Floor Shipments of Product in Volumes Ranging From under 100lbs to Container Volumes Value Added Services: Slitting Metallizing Coating

11 OFF THE FLOOR SHIPMENTS Two Modern Production Facilities (Over 100,000 Sq Ft): Bolingbrook, IL (Chicago) Greer, SC Multiple Warehouse Facilities Located Throughout the US

12 SLITTING Filmquest has the Capability to Slit Film: From 44 Gauge Through 1400 Gauge From ¾ Through 90 in Width Machines Are Versatile, Many Support Both Razor and Shear Cut Slitting Speeds up to 2,000 ft/min (Material Dependant) 10 Slitters In Service (2 In Rebuild) Maximum Unwind Dia. 60 / Rewind 50

13 METALLIZING - GENERAL Maximum Metallizing Width: 86 Optical Density Range: 0.30 To Evaporators - deg Digital Drive System w/ Closed Loop Load Cell Tension Control Vacuum System Capacity For Rapid Pump Down: 4 - Mechanical Pumps 1 16 High Capacity Blower 2- Rotary Vein Holding Pumps Optical Density Monitoring and Control System (Developed By Filmquest)

14 METALLIZING MINIMUM PUMP DOWN Vacuum System Capacity For Rapid Pump Down Or Rough Pumping: 4 High Capacity Stokes Mechanical Pumps 1 16 High Capacity Blower 2- Rotary Vein Holding Pumps Twice the Capacity of Most Systems Achieves Crossover Pressure In 8 Minutes Or Less

15 METALLIZING OPTICAL DENSITY A Wide Range Of Optical Density Is Achieved Through Efficient Development Of Aluminum Vapor Configuration And Profile Of Evaporators Precise Control Of Heat And Wire Feed For Each Individual Evaporator Highest Possible Vacuum Level Evaporator Boat Individual Servo Control Evaporator Boat Construction

16 METALLIZING HIGH VACUUM SYSTEM Two 35 High Speed Chemical Diffusion Pumps Installed Cold Hats Double The Pumping Speed Maximum Gas Mass Transfer Capacity Pump Efficiency Is Also Controlled By Cooling Coil Temperature Use Of Highly Refined Silicon Diffusion Pump Fluid Operating Range: 9x10-4 to 5x10-8 torr

17 METALLIZING HANDLING GAS LOADS Three PolyCold Cryogenic Pumps Are Used In The Filmquest High Vacuum System. Coils Are Located Above The Chamber And At the Diffusion Pump Inlets Coils Freeze Moisture Solid Converting Moisture Vapor To A Solid, This Allows The Chamber To Achieve The Highest Possible Vacuum Level And Allows The System To Easily Handle Higher Gas Loads From A Wider Range Of Materials. The Filmquest System Has The Ability To Handle A 50% Higher Gas Load Than Most Metallizers

18 METALLIZING WEB CONTROL Advanced Drive System Digital Load Cells Used In Custom Designed Closed Loop Tension Control System Slippage Eliminated Through Precise Speed Matching Between Unwind And Rewind Servo Controlled Bow Roller Chill Roller

19 METALLIZING OD CONTROL Advanced Optical Density Control System Developed By Filmquest 18 In-Line Optical Density Sensors All Process Data Captured Every 1.5 Seconds And Stored Recipe For Each Job Stored By Job Number And By Product Number Complete Process Reports For Each Run Are Stored And Can Be Viewed Or Printed

20 METALLIZING TROUBLESHOOTING Filmquest Uses Cause And Effect Diagrams And Design Of Experiment To Identify Root Causes And Implements Appropriate Actions Leak Detection Filmquest Has A Mass Spectrometer Tuned For Helium Detection Permanently Plumbed Into The System Both Visual And Audible Feedback Of Helium Detection Spare Diffusion Pump On Hand To Eliminate The Possibility Of Extended Downtime

21 COATING EQUIPMENT - GENERAL Maximum Coating Width 64 In Line 2-Sided Corona Treating Gravure Coating Head Selection of Enclosed Chamber Doctor Blade System or Open Pan Controlled Ratio Smoothing Bar 36 Oven Tunnel for Positive Drying Turret Unwind and Rewind Stations Computer Control Gravure Cylinders from 2 to 23 BCM

22 COATING EQUIPMENT - DETAIL Volumes of 2 to 23 BCM Gravure Cylinders

23 COATING EQUIPMENT - DETAILS Selection of Enclosed Chamber Doctor Blade System or Open Pan In Line 2-Sided Corona Treating

24 COATING EQUIPMENT - DETAILS Ratio Controlled Smoothing Bar Chill Rollers Between Oven and Rewind Station

25 COATING EQUIPMENT - DETAILS Turret Rewind Station Turret Unwind Station

26 COATING EQUIPMENT - DETAILS Process Computer Controlled Oven Length 36 Feet

27 COATING CHEMISTRY Application of Specifically Formulated: Top Coatings Primers Heat Seals Barrier Coatings Pigmented Coatings Conductive Coatings Extrusion Coatings Hard Surface Coatings Specialty Release Coatings Security Coatings (U.V. Glow)

28 SUMMARY Filmquest is Uniquely Positioned in the Market: Industry Leaders in Top Management Aggressive and Progressive Corporate Culture Organization that is Service Driven to Achieve Total Customer Satisfaction Exceptional and Dedicated Employees Focused on Process Capability and Control, with an ISO Compliant Quality Plan Advanced Data Collection and Capable Infrastructure Exceptional Track Record with Fortune 500 Customers