USB-B-S-X-X-TH & USBR-B-X-O-TH-R

Transcription

1 Prject Number: Tracking Cde: TC Requested by: Brandn Harpenau Date: 2/24/2006 Prduct Rev: N/A Lt #: N/A Tech: Try Ck Eng: Brandn Harpenau Qty t test: 10 Test Start: 02/27/2006 Test Cmpleted: 2/27/2006 / Cmparisn f USB-B-S-X-X-TH & USBR-B-X-O-TH-R

2 CERTIFICATION All instruments and measuring equipment were calibrated t Natinal Institute fr Standards and Technlgy (NIST) traceable standards accrding t IS l and ANSI/NCSL , as applicable. All cntents cntained herein are the prperty f Samtec. N prtin f this reprt, in part r in full shall be reprduced withut prir written apprval f Samtec. SCOPE T perfrm the fllwing tests: Prepare a reprt cmparing the mating/unmating frces f the USBR-B vs the USB-B cnnectrs. Reference tracking cdes TC054-Rugged-USB-B-603 and TC057-Rugged USB-B APPLICABLE DOCUMENTS Standards: EIA Publicatin 364 TEST SAMPLES AND PREPARATION 1) All materials were manufactured in accrdance with the applicable prduct specificatin. 2) All test samples were identified and encded t maintain traceability thrughut the test sequences. 3) After sldering, the parts t be used fr LLCR and DWV/IR testing were cleaned accrding t TLWI ) Either an autmated cleaning prcedure r an ultrasnic cleaning prcedure may be used. 5) The autmated prcedure is used with aqueus cmpatible sldering materials. 6) The ultrasnic prcedure can be used with either aqueus r nn-aqueus sldering cmpnents and fllws: a. Sample test bards are t be ultrasnically cleaned after test lead attachment, preparatin and/r sldering. b. Sample test bards are immersed int Bransn 3510 cleaner cntaining Kyzen Inx HC1 (r equivalent) with the fllwing cnditins: i. Temperature: C+/- 5 C ii. Frequency: KHz iii. Immersin Time: ---5 t 10 Minutes c. Sample test bards are remved and placed int the Bransn 3510 cleaner cntaining deinized water with the fllwing cnditins: i. Temperature: C +/- 5 C ii. Frequency: KHz iii. Immersin Time: ---5 t 10 Minutes d. Sample test bards are remved and placed in a beaker psitined n a ht plate with a magnetic stirrer cntaining deinized water warmed t 55 C +/- 5 C fr 1/2 t 1 minute. e. Upn remval, the sample bards are rinsed fr ½ t 1 minute at rm temperature with free flwing deinized water. f. After the final rinse, the sample test bards are dried in an air-circulating ven fr 10 t 15 minutes at 50 C +/- 5 C. g. Sample test bards are then allwed t set and recver t rm ambient cnditin prir t testing. 7) Parts nt intended fr testing LLCR and DWV/IR are visually inspected and cleaned if necessary. 8) Any additinal preparatin will be nted in the individual test sequences. 9) Slder Infrmatin: Nne sldered 10) Re-Flw Time/Temp: See accmpanying prfile. 11) Internal Test PCBs used: Nne Used

3 OVEN PROFILE (Sldering Parts t Test Bards)

4 FLOWCHARTS / USB-B-S-X-X-X-XX USBR-B-X-O-TH-R TEST GROUP A GROUP B STEP 10 Cnnectrs 10 Cnnectrs 100 Cycles 100 Cycles 01 / / Cycles 10 Cycles 03 / / 04 Data Review Data Review Cycles (+15) 25 Cycles (+15) 06 / / 07 Data Review Data Review Cycles (+25) 50 Cycles (+25) 09 / / 10 Data Review Data Review 11 Data Review Data Review Cycles (+50) 100 Cycles (+50) 13 / / 14 Data Review Data Review /Un- Frces = EIA Functinal Weight Testing TEST STEP USBR-B-X-O-TH-R Only GROUP A 10 Cnnectrs 5 Cycles with 3.5 Lb. Wt. attached 01 Sample lifted up 1.0 in. Cycle#1 02 Suspend fr 60 secs. 03 Lwer sample dwn t relieve wt. 04 Sample lifted up 1.0 in. Cycle#2 05 Suspend fr 60 secs. 06 Lwer sample dwn t relieve wt. 07 Sample lifted up 1.0 in. Cycle#3 08 Suspend fr 60 secs. 09 Lwer sample dwn t relieve wt. 10 Sample lifted up 1.0 in. Cycle#4 11 Suspend fr 60 secs. 12 Lwer sample dwn t relieve wt. 13 Sample lifted up 1.0 in. Cycle#5 14 Suspend fr 60 secs. 15 Lwer sample dwn t relieve wt.

5 ATTRIBUTE DEFINITIONS The fllwing is a brief, simplified descriptin f attributes. MATING/UNMATING: 1) Reference dcument: EIA , and Frces Test Prcedure fr Electrical Cnnectrs. 2) The full insertin psitin was t within t f the plug bttming ut in the receptacle t prevent damage t the system under test. 3) One f the mating parts is secured t a flating X-Y table t prevent damage during cycling. SUPPLEMENTAL TEST Functinal Cable Weight Test A. male cnnectr attached t a 3.5 Lb. test weight. B. male cnnectr then mated with female USB-B cnnectr. C. The Dilln test stand then raised the mated pair at a rate f 1.0 / minute t a height apprximately 1.0 ff f the table. D. The mated pair remained suspended fr 60 secnds and then lwered back dwn at the same rate t the table. E. The cnnectrs remain mated. F. This is repeated 5 times r until the mating cnnectr becme unseated.

6 Frces Initial After 10 Cycles After 25 Cycles After 50 Cycles After 100 Cycles RESULTS USBR-B USB-B Min Lb. 4.0 Lb. Max Lb. 4.8 Lb. Min Lb. 3.2 Lb. Max Lb. 4.3 Lb. Min Lb. 3.3 Lb. Max Lb. 5.7 Lb. Min Lb. 3.1 Lb. Max Lb. 5.7 Lb. Min Lb. 3.8 Lb. Max Lb. 6.2 Lb. Min Lb. 3.1 Lb. Max Lb. 6.3 Lb. Min Lb. 3.9 Lb. Max Lb. 6.5 Lb. Min Lb. 4.6 Lb. Max Lb. 7.2 Lb. Min Lb. 5.0 Lb. Max Lb. 6.3 Lb. Min Lb. 5.3 Lb. Max Lb. 7.2 Lb. SUPPLEMENTAL TESTING Functinal Cable Weight Test Cycle# All 5 samples supprted the 3.5 Lb. weight. Cycle# All 5 samples supprted the 3.5 Lb. weight. Cycle# All 5 samples supprted the 3.5 Lb. weight. Cycle# All 5 samples supprted the 3.5 Lb. weight. Cycle# All 5 samples supprted the 3.5 Lb. weight.

7 DATA SUMMARIES MATING/UNMATING: USBR-B Test Stresses Lb. Ave. Lb. Ave. 1 Initial Initial After 10 Cycles After 10 Cycles After 25 Cycles After 25 Cycles After 50 Cycles After 50 Cycles After 100 Cycles After 100 Cycles Overall Ave. / Lb. Ave. Lb. Ave Lb Initial After 10 Cycles After 25 Cycles After 50 Cycles After 100 Cycles

8 DATA SUMMARIES Cntinued USB-B Test Stresses Lb. Ave. Lb. Ave. 1 Initial Initial After 10 Cycles After 10 Cycles After 25 Cycles After 25 Cycles After 50 Cycles After 50 Cycles After 100 Cycles After 100 Cycles Overall Ave. / Lb. Ave. Lb. Ave Lb Initial After 10 Cycles After 25 Cycles After 50 Cycles After 100 Cycles

9 DATA SUMMARIES Cntinued Functinal Cable Weight Test Cycle#1 Cycle#2 Cycle#3 Cycle#4 Cycle#5 Sample# (Pass/Fail) (Pass/Fail) (Pass/Fail) (Pass/Fail) (Pass/Fail) 1 Pass Pass Pass Pass Pass 2 Pass Pass Pass Pass Pass 3 Pass Pass Pass Pass Pass 4 Pass Pass Pass Pass Pass 5 Pass Pass Pass Pass Pass

10 DATA MATING/UNMATING: USBR-B Initial After 10 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) After 25 Cycles After 50 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) After 100 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs)

11 USB-B DATA Cntinued Initial After 10 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) After 25 Cycles After 50 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs) After 100 Cycles Sample# Frce (Kg) Frce (Lbs) Frce (Kg) Frce (Lbs)

12 EQUIPMENT AND CALIBRATION SCHEDULES Equipment #: THL-02 Descriptin: Temperature/Humidity Chart Recrder Manufacturer: Dicksn Mdel: THDX Serial #: Accuracy: Temp: +/- 1C; Humidity: +/-2% RH (0-60%) +/- 3% RH (61-95%). Last Cal: 06/16/05, Next Cal: 06/16/06 Equipment #: TCT-03 Descriptin: Dilln Quantrl TC2 Test Stand Manufacturer: Dilln Quantrl Mdel: TC2 Serial #: Accuracy: Speed Accuracy: +/- 5% f indicated speed; Displacement: +/- 5 micrmeters. Last Cal: 5/12/05, Next Cal: 5/12/06 Equipment #: LC-250N (icell) Descriptin: 250 Newtn lad cell fr Dilln Quantrl test stand Manufacturer: Dilln Quantrl Mdel: icell Serial #: Accuracy:.10 % f Capacity Last Cal: 4/19/2005, Next Cal: 4/19/2006