Coffee & Tea Go for the world s leading filling and sealing solution.

Transcription

1 Coffee & Tea English Go for the world s leading filling and sealing solution.

2 Small portions big success Rychiger is one of the world s leading providers of customer-specific solutions for the production of capsules for coffee, tea and other beverages. Our machines for portion packs are based on decades of experience and state-of-the art technology. As capsule specialists we have made our mark in the industry since its early beginning in the 1980s. system an ingenious idea systems have generated blockbuster sales in just a short time. Rightly so since they offer consumers numerous advantages: simple and fast preparation of hot beverages in consistent restaurant quality, a variety of flavors and beverage types from a single, comparatively inexpensive machine, and a long shelf life of the portion. For the producer the advantage lies in the closed system which enables control of quality and the distribution while promising higher margins. Protective lacquer Aluminium Heatseal lacquer Heatseal lacquer Aluminium Protective lacquer Thanks to air-tight, light-proof barrier materials and the gassing of the product with N 2, capsules manufactured on a Rychiger machine stay fresh for up to 12 months without additional secondary packaging. PET EVOH EVOH

3 Modular Machine Construction Standardized components Flexible machine dimensions Seamless integration of additional functions (e.g. robotics) transport by slats on a maintenancefree, backlash-free timing belt Gas-tight, monitored area for filling and sealing in modified atmosphere Servomotor driven Left- and right-hand versions Filling and Weighing Volumetric dosing by auger Individual servomotor-driven augers Product compressing inside or outside of capsule Rail mounts to move filler out to operator side for cleaning Toolless change of augers, funnels and nozzles Weight of each individual capsule checked automatically on each lane Optional dosing systems (e.g. multihead scale for teas)

4 Punching and Sealing System Free-standing, self-contained module Punching and sealing direct from roll stock or sealing of precut lids from magazine Heat sealing and/or ultrasonic welding Rim cleaner with gas refeed (heat sealing) Separately mounted and controlled tools Individual temperature control of each tool Lift and swivel mechanism for easy tool access Special Rychiger foil feed: 15 30% less material usage compared with conventional systems Assembly Infeed of components from magazine or as bulk goods Insertion of components by customer-specific system or robotics Monitoring of presence and position of components Integrated Solutions Our machines are constructed in modules. On request we can integrate all production steps in a single line from the fully automatic capsule infeed to the final packaging. Prozess (Example) 1 Container feeder and hopper 10 Lid placer 14 2 Lid feeder and hopper 11 Ultrasonic welder for lid 3 Sorting system 12 Container inverter Pick and place robot Punching and sealing station for filter Position monitor and quality control Inert gas room Punching and heat sealing station for bottom foil Visionsystem (on discharge conveyor) Exit by pick and place with integrated container reject 8 Doser, extendable 9 Monitor scale with reaction coupling to dosing feeder

5 Product design / Technology Development The earlier the customer comes to us in the development phase of a new capsule system the less expensive it is in the end to produce the capsules. Share your product ideas and profit from the very start from our decades of experience with filling and sealing technology for beverage capsules. Take advantage of our know-how and our comprehensive services for the optimal product design: Optimization of capsule design with regard to industry capabilities Material recommendations Filling trials Sealing trials Customer-specific technology development Prototype and pilot line construction Total Services In order for us to provide you with years of troublefree, efficient machine operation we offer a comprehensive service package. Together we focus on the continual improvement of your production which consists of the process cycle as well as the packaging materials. We make sure your machine delivers the best performance possible with our expert remote and on-site services. At the Rychiger factory Spare Parts Supply and management of original spare parts. Helpline Telephone support by our experienced service technicians. E-Service Portal Internet-based customer service portal with the «Rychiger Tickets» and «Rychiger Wiki» systems for efficient cooperation and easy access to the latest documentation. Remote Support Remote diagnosis and maintenance with secure VPN interface to machine control. On-site Support Support Troubleshooting by Rychiger s expert service team. Inspection and Maintenance Analysis of machine condition, revisions and maintenance with or without service contract. Training Operation and maintenance training for operators and technicians. Suited to level with practical orientation. Optimization Analysis of downtime for improvement of efficiency through machine and process optimization. Retrofitting Adaptation of your machine to new needs and technologies (e.g. format changes, wear resistance, performance enhancement, etc.).

6 Swiss Quality and Know-how Rychiger machines are made in Switzerland. Thanks to in-house manufacturing of parts and subassemblies as well as in-house software programming we can ensure trouble-free quality right down to the smallest detail. We place the highest value on the easy, maintenance-friendly operation of our machines by Rychiger AG / V2 11/2012 Technical Data FS 910 FS 910 Dimensions Height Lanes Cycles Output ø x ø ø x ø Materialien Spannung Prozessluft FS 610 Produktberührt: /AISI 316L Nicht Produktberührt: /AISI 304 3x 400V/50 Hz oder 3 x 460V/60 Hz 6 bar Netzdruck ca.??? l/min Kühlwasser ca.??? l/min Technical Data FS 340 FS FS Transport plate dimensions Height Lanes Cycles Materialien Spannung Prozessluft Kühlwasser 300 x 340 max max. 60 Produktberührt: /AISI 316L 250 x 340 max max. 60 Nicht Produkt- 3x 400V/50 Hz oder 3 x 460V/60 Hz 6 bar Netzdruck ca.??? l/min ca.??? l/min FS 200 Technical Data FS 200 Dimensions Height Lanes Cycles Output Materialien Spannung Prozessluft Kühlwasser ø Produktberührt: /AISI 316L ø ø Nicht Produktberührt: /AISI 304 3x 400V/50 Hz oder 3 x 460V/60 Hz 6 bar Netzdruck ca.??? l/min ca.??? l/min The above technical data are examples and may vary depending on container dimensions, filling goods and line configuration. Special machines Sometimes the best solution cannot be found with a standard machine platform. Rychiger has been building 100% customer-specific machines for 40 years. Rychiger AG Highly motivated employees, decades of experience in the development of top-class filling and sealing machines, the continuous development of new and existing technologies, and our comprehensive services make Rychiger the ideal partner for companies in the coffee & tea branch. Rychiger AG Rychiger US Inc. Alte Bernstrasse Steffisburg Switzerland T +41 (0) F +41 (0) rychiger@rychiger.com 600 Spring Hill Ring Road West Dundee, IL USA T +1 (0) F +1 (0) us.service@rychiger.com