MEM30105 Certificate III in Engineering - Production Systems

Transcription

1 MEM30105 Certificate III in Engineering - Production Systems Modification History Release 8 - Imported elective unit AURV5908A replaced by AURVTN00. No change in outcomes. Release 7 - equivalent. Inclusion of three new die correction electives. Description This qualification covers the skills and knowledge required of workers employed as Engineering/Manufacturing Employees - Level V as defined in the Manufacturing and Associated Industries and Occupations Award or in related industries where Engineering/Manufacturing Employees work. The qualification has been specifically developed to reflect the minimum training requirement specified in the Award for employment in the above occupation. The qualification packaging has been developed on an assumption that competency will be developed through a combination of on and off-the-job learning strategies such as those delivered through a formal traineeship. The qualification may also be achieved through formal skills recognition assessment processes. Application This qualification is designed to provide an industry recognised skills profile related to production work as an Engineering/ Manufacturing Employee - Level V. Competency development would typically be undertaken through an Australian Apprenticeships arrangement where the integration of on and off-the-job training would be specified in the Training Plan associated with the Contract of Training between the employer and trainee. Assessment of some units of competency must, where indicated, include evidence of the candidate's performance in a productive work environment where there is a sufficient range of appropriate tasks and/or materials to cover the scope of application of those units. All outcomes must reflect the standard of performance required of the work associates with the Unit/s. This qualification is not suited and should not be used for people who are not employed in an engineering production or manufacturing environment. It is not suited and should not be used for school students unless they are formally engaged in a traineeship in accordance with the Australian Apprenticeships policy. Pathways Information Not Applicable

2 Licensing/Regulatory Information Not Applicable Entry Requirements Not Applicable Employability Skills Summary EMPLOYABILITY SKILLS QUALIFICATION SUMMARY

3 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Employability Skill Industry/enterprise requirements for this qualification include: Communication Read, interpret, follow and communicate information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents Produce sketches, diagrams, charts or graphs Check and clarify task-related information Recognise and use common engineering terminology Liaise with appropriate authorities Teamwork Work alone or as part of a team Contribute to a group effort in order to plan and carry out work Identify work roles, communicate and cooperate with others Problem-solving Undertake numerical operations, geometry and calculations/ formulae (including addition, subtraction, multiplication, division, fractions and decimals, percentages and proportions, simple ratios and averages) Use appropriate measuring techniques Inspect quality of own or other employee's work Analyse information according to enterprise and work requirements Assess operation and condition of components against specifications or manufacturer's requirements Use diagnostic skills and tests to identify and determine causes of faults, including interpretation of in-built fault indicators and error codes Translate designs into practical outcomes Initiative and enterprise Be capable of applying the competency in new and different situations and contexts Identify actual and foreseeable workplace hazards during course of work Implement OHS risk management procedures Modify work plan to overcome unforeseen difficulties or developments that occur as work progresses Participate in improvement procedures including process, quality, environmental compliance and improvement, and internal/external customer/supplier relationships Economise material use and minimise waste

4 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Planning and organising Plan, prioritise and sequence work operations/complete activities/ scheduled production Select and use planning techniques and tools Organise and analyse information relevant to work Set up jobs prior to commencement of work including selection of appropriate tools, equipment and materials and adjustment of equipment Self-management Carry out work safely and in accordance with company policy and procedures, manufacturer's recommendations and legislative requirements Monitor performance of operation or quality of product or service to ensure customer satisfaction Take responsibility for work outcomes Apply techniques, procedures, tools and equipment for compliance with site or manufacturers' specifications. Learning Read, interpret, follow and communicate information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents Produce sketches, diagrams, charts or graphs Check and clarify task-related information Recognise and use common engineering terminology Liaise with appropriate authorities Technology Work alone or as part of a team Contribute to a group effort in order to plan and carry out work Identify work roles, communicate and cooperate with others Packaging Rules The minimum requirements for achievement of the Certificate III in Engineering - Production Systems are: completion of all core units of competency listed below, and completion of Group A production stream units from the list below to the value of at least 0 points, and completion of Group B specialisation units from the list below to bring the total value of elective units to at least 73 points.

5 Points associated with prerequisites count towards the total (refer to units for details). Appropriate Group B elective units to the value of 16 points may be chosen from other endorsed Training Packages and accredited courses where those units are available at Certificate III. Note that the elective units listed below include all of the units that are approved for selection from the MEM05 Training Package for use in this qualification. This meets the NSSC requirement that one sixth of the total units must be able to be selected from other qualifications in the same Training Package. Registered Training Organisations must seek a determination from Manufacturing Skills Australia in respect of the allocation of points values for units of competency drawn from other Training Packages or accredited courses. Additional qualification descriptors The following additional descriptors are approved for use with this qualification: Surface Finishing; Marine Craft Surface Finishing. Core Units select all of the units from this list Unit code MEM103A MEM10A MEM1301A MEM100A MEM1005A MEM1500A MEM150A MEM16006A MEM16007A MEM16008A MEM17003A MSAENV7B Unit title Perform engineering measurements Perform computations Apply principles of occupational health and safety in the work environment Plan to undertake a routine task Plan a complete activity Apply quality systems Apply quality procedures Organise and communicate information Work with others in a manufacturing, engineering or related environment Interact with computing technology Assist in the provision of on the job training Participate in environmentally sustainable work practices

6 Elective Units Group A - Production stream units select units from this list to the value of at least 0 points Unit code Unit title P MEM03001B Perform manual production assembly MEM0300B Perform precision assembly MEM03003B Perform sheet and plate assembly MEM0300B MEM03005B Perform electronic/electrical assembly (production) Rework and repair (electrical/electronic production) 8 8 MEM03006B Set assembly stations MEM0001B Operate melting furnaces MEM000B Perform gravity die casting MEM0003B Operate pressure die casting machine MEM000B Prepare and mix sand for metal moulding MEM0006B Operate sand moulding and core making machines 8 MEM05001B Perform manual soldering/desoldering - electrical/electronic components MEM0500B Perform high reliability soldering and desoldering MEM05003B Perform soft soldering MEM0507A Perform aluminothermic welding MEM06003C Carry out heat treatment 6 MEM0600B Select heat treatment processes and test finished product 6

7 Unit code Unit title P MEM06006C Repair springs MEM07001B Perform operational maintenance of machines/equipment MEM07003B Perform machine setting (routine) MEM0700B Perform machine setting (complex) 8 MEM070B Operate and monitor machine/process MEM0705B Perform advanced machine/process operation 6 MEM0706B Perform advanced plastic processing 6 MEM0707B Perform advanced press operations 6 MEM0708B Operate computer controlled machines/processes MEM070A Undertake corrections and basic maintenance to aluminium extrusion dies and die support systems MEM0703A Identify causes of faulty aluminium extrusions 6 MEM070A Test a new aluminium extrusion die MEM08001B Perform wire, jig and barrel load/unload work MEM0800C Pre-treat work for subsequent surface coating MEM08003C Perform electroplating operations 6 MEM0800B Finish work using wet, dry and vapour deposition methods MEM08005B Prepare and produce specialised coatings MEM08006B MEM08007B Produce clear and/or coloured and/or sealed anodised films on aluminium Control surface finish production and finished product quality

8 Unit code Unit title P MEM08008B Operate and control surface finishing waste treatment process 3 MEM08009C Make up solutions MEM08010B Manually finish/polish materials 6 MEM08011B Prepare surfaces using solvents and/or mechanical means MEM0801B Prepare surfaces by abrasive blasting (basic) MEM08013B Prepare surfaces by abrasive blasting (advanced) MEM0801B Apply protective coatings (basic) MEM08015B Apply protective coatings (advanced) MEM08016B Control blast coating by-products, materials and emissions 1 MEM08018B Electroplate engineering coatings 6 MEM08019B Electroplate protective finishes 6 MEM0800B Electroplate decorative finishes 6 MEM0900B Interpret technical drawing MEM11001C Erect/dismantle scaffolding and equipment MEM1100C MEM11003B Erect/dismantle complex scaffolding and equipment Coordinate erection/dismantling of complex scaffolding/equipment MEM1100B Undertake dogging MEM11005B Pick and process order MEM11006B Perform production packaging

9 Unit code Unit title P MEM11007B Administer inventory procedures MEM11008B Package materials (stores and warehouse) MEM11009B Handle/move bulk fluids/gases MEM11010B Operate mobile load shifting equipment MEM11011B Undertake manual handling MEM1101B Purchase materials 6 MEM11013B Undertake warehouse receival process MEM1101B Undertake warehouse dispatch process MEM11015B Manage warehouse inventory system 6 MEM11016B Order materials MEM11017B Organise and lead stocktakes MEM11018B Organise and maintain warehouse stock receival and/or dispatch system 6 MEM11019B Undertake tool store procedures MEM1100B Perform advanced warehouse computer operations MEM1101B Perform advanced operation of load shifting equipment MEM110B Operate fixed/moveable load shifting equipment MEM1103A Operate a bridge and gantry crane MEM110A Undertake basic rigging* MEM1105A Operate a non-slewing mobile crane of greater than three tonnes capacity MEM1001B Use comparison and basic measuring devices

10 Unit code Unit title P MEM100B Perform electrical/electronic measurement MEM1019B MEM13003B Measure components using coordinate measuring machine Work safely with industrial chemicals and materials MEM1300B Work safely with molten metals/glass MEM15001B Perform basic statistical quality control MEM15003B Use improvement processes in team activities MEM1500B Perform inspection MEM15005B Select and control inspection processes and procedures MEM18001C Use hand tools MEM1800B Use power tools/hand held operations MEM18098A MEM6001A MEM600A MEM6003A Prepare to perform work associated with fuel system installation and servicing* Lay up composites using open moulding techniques Lay up composites using vacuum closed moulding techniques Lay up composites using pressure closed moulding techniques MEM600A Make basic plugs for composites fabrication 3 MEM6005A Make basic moulds for composites fabrication 3 MEM6006A Mark and cut out sheets for composite use MEM6007A Select and use reinforcing appropriate for product

11 Unit code Unit title P MEM6008A MEM6009A Select and use resin systems appropriate for product Select and use cores and fillers appropriate for product MEM6010A Store and handle composite materials MEM6011A MEM601A MEM6013A Determine materials and techniques for a composite component or product* Record and trial work processes for one-off composite products Select and use composite processes or systems appropriate for product 6 MEM601A Adjust resin chemicals for current conditions MEM6015A Select and apply repair techniques 6 MEM6016A Select and use joining techniques 6 MEM6017A Prepare composite or other substrate surfaces MEM6018A Organise composite trials MEM6019A Finish a composite product MEM600A Identify and interpret required standards for composites CPCCLDG3001A Licence to perform dogging 0 CPCCLRG3001A Licence to perform rigging basic level 0 CPCCLSF001A CPCCLSF3001A Licence to erect, alter and dismantle scaffolding basic level Licence to erect, alter and dismantle scaffolding intermediate level 0 0 TLILIC001A Licence to operate a vehicle loading crane 1

12 Unit code Unit title P (capacity 10 metre tonnes and above) TLILIC001A Licence to operate a forklift truck 0 TLILIC00A Licence to operate an order picking forklift truck 0 TLILIC3003A Licence to operate a bridge and gantry crane 0 TLILIC3006A Licence to operate a non-slewing mobile crane (greater than three tonnes capacity) 0 Group B - Specialisation units select units from this list to bring the total value of Production stream and Specialisation units to at least 73 points, including any prerequisites. Unit code Unit title P MEM03001B Perform manual production assembly MEM0300B Perform precision assembly MEM03003B Perform sheet and plate assembly MEM0300B Perform electronic/electrical assembly (production) 8 MEM03005B Rework and repair (electrical/electronic production) 8 MEM03006B Set assembly stations MEM0001B Operate melting furnaces MEM000B Perform gravity die casting MEM0003B Operate pressure die casting machine MEM000B Prepare and mix sand for metal moulding MEM0005C Produce moulds and cores by hand (jobbing) 16 MEM0006B Operate sand moulding and core making machines 8 MEM0007B Pour molten metal

13 Unit code Unit title P MEM0008B Fettle and trim metal castings/forgings MEM0010B Develop and manufacture wood patterns 0 MEM0011B Produce polymer patterns 8 MEM001B Assemble plated patterns 8 MEM0013B Develop and manufacture polystyrene patterns MEM001B Develop and manufacture production patterns 8 MEM0015B Develop and manufacture vacuum forming moulds and associated equipment 6 MEM0018B Perform general woodworking machine operations MEM0019B Perform refractory installation and repair MEM05001B Perform manual soldering/desoldering - electrical/electronic components MEM0500B Perform high reliability soldering and desoldering MEM05003B Perform soft soldering MEM0500C Perform routine oxy acetylene welding MEM05005B Carry out mechanical cutting MEM05006C Perform brazing and/or silver soldering MEM05007C Perform manual heating and thermal cutting MEM05009C Perform automated thermal cutting MEM05011D Assemble fabricated components 8 MEM0501C Perform routine manual metal arc welding MEM05013C Perform manual production welding MEM0501C Monitor quality of production welding/fabrications

14 Unit code Unit title P MEM05015D Weld using manual metal arc welding process MEM05017D Weld using gas metal arc welding process MEM05019D Weld using gas tungsten arc welding process MEM0503C Weld using submerged arc welding process MEM0501B Weld using powder flame spraying MEM0507B Weld using flux core arc welding process MEM0509B Perform routine gas tungsten arc welding MEM05050B Perform routine gas metal arc welding MEM05051A Select welding processes MEM0505A Apply safe welding practices MEM05053A Set and edit computer controlled thermal cutting machines MEM0505A Write basic NC/CNC programs for thermal cutting machines MEM06001B Perform hand forging MEM0600B Perform hammer forging MEM06003C Carry out heat treatment 6 MEM0600B Select heat treatment processes and test finished product 6 MEM06005B Perform drop and upset forging MEM06006C Repair springs MEM06007B Perform basic incidental heat/quenching, tempering and annealing MEM06008A Hammer forge complex shapes MEM06009A Hand forge complex shapes

15 Unit code Unit title P MEM07001B Perform operational maintenance of machines/equipment MEM0700B Perform precision shaping/planing/slotting operations MEM07003B Perform machine setting (routine) MEM0700B Perform machine setting (complex) 8 MEM07005C Perform general machining 8 MEM07010B Perform tool and cutter grinding operations MEM07013B Perform machining operations using horizontal and/or vertical boring machines MEM0701B Perform electro-discharge (EDM) machining operations MEM07015B Set computer controlled machines/processes MEM07016C Set and edit computer controlled machines/processes MEM07018C Write basic NC/CNC programs MEM07019C Program NC/CNC machining centre MEM070C Program CNC wire cut machines MEM070B Operate and monitor machine/process MEM0705B Perform advanced machine/process operation 6 MEM0706B Perform advanced plastic processing 6 MEM0707B Perform advanced press operations 6 MEM0708B Operate computer controlled machines/processes MEM0709B Perform routine sharpening/maintenance of production tools and cutters MEM07030C Perform metal spinning lathe operations (basic) 8 MEM07031C Perform metal spinning lathe operations (complex)

16 Unit code Unit title P MEM0703B Use workshop machines for basic operations MEM07033B Operate and monitor basic boiler 6 MEM0703A Operate and monitor intermediate class boiler MEM0700A Set multistage integrated processes 6 MEM0701A Perform production machining* 8 MEM070A Undertake corrections and basic maintenance to aluminium extrusion dies and die support systems MEM0703A Identify causes of faulty aluminium extrusions 6 MEM070A Test a new aluminium extrusion die MEM08001B Perform wire, jig and barrel load/unload work MEM0800C Pre-treat work for subsequent surface coating MEM08003C Perform electroplating operations 6 MEM0800B Finish work using wet, dry and vapour deposition methods MEM08005B Prepare and produce specialised coatings MEM08006B MEM08007B MEM08008B Produce clear and/or coloured and/or sealed anodised films on aluminium Control surface finish production and finished product quality Operate and control surface finishing waste treatment process 3 MEM08009C Make up solutions MEM08010B Manually finish/polish materials 6 MEM08011B Prepare surfaces using solvents and/or mechanical means MEM0801B Prepare surfaces by abrasive blasting (basic)

17 Unit code Unit title P MEM08013B Prepare surfaces by abrasive blasting (advanced) MEM0801B Apply protective coatings (basic) MEM08015B Apply protective coatings (advanced) MEM08016B Control blast coating by-products, materials and emissions 1 MEM08018B Electroplate engineering coatings 6 MEM08019B Electroplate protective finishes 6 MEM0800B Electroplate decorative finishes 6 MEM0900B Interpret technical drawing MEM09011B Apply basic engineering design concepts 6 MEM090A Create D code files using computer aided manufacturing system MEM1000B Terminate and connect electrical wiring 3 MEM1000B Enter and change programmable controller operational parameters MEM10011B Terminate and connect specialist cables 3 MEM10013A Install split air conditioning systems and associated pipework 6 MEM11001C Erect/dismantle scaffolding and equipment MEM1100C Erect/dismantle complex scaffolding and equipment MEM11003B Coordinate erection/dismantling of complex scaffolding/equipment MEM1100B Undertake dogging MEM11005B Pick and process order MEM11006B Perform production packaging

18 Unit code Unit title P MEM11007B Administer inventory procedures MEM11008B Package materials (stores and warehouse) MEM11009B Handle/move bulk fluids/gases MEM11010B Operate mobile load shifting equipment MEM11011B Undertake manual handling MEM1101B Purchase materials 6 MEM11013B Undertake warehouse receival process MEM1101B Undertake warehouse dispatch process MEM11015B Manage warehouse inventory system 6 MEM11016B Order materials MEM11017B Organise and lead stocktakes MEM11018B Organise and maintain warehouse stock receival and/or dispatch system 6 MEM11019B Undertake tool store procedures MEM1100B Perform advanced warehouse computer operations MEM1101B Perform advanced operation of load shifting equipment MEM110B Operate fixed/moveable load shifting equipment MEM1001B Use comparison and basic measuring devices MEM100B Perform electrical/electronic measurement MEM1103A Operate a bridge and gantry crane MEM110A Undertake basic rigging* MEM1105A Operate a non-slewing mobile crane of greater than three tonnes capacity

19 Unit code Unit title P MEM1003B Perform precision mechanical measurement MEM100B Perform precision electrical/electronic measurement MEM1019B Measure components using coordinate measuring machine MEM100B Set and operate coordinate measuring machine MEM105A Use graphical techniques and perform simple statistical computations MEM13001B Perform emergency first aid 1 MEM1300B Undertake occupational health and safety activities in the workplace 3 MEM13003B Work safely with industrial chemicals and materials MEM1300B Work safely with molten metals/glass MEM13006B MEM13010A Collect and evaluate occupational health and safety data for an enterprise or section of an enterprise Supervise occupational health and safety in an industrial work environment MEM13013B Work safely with ionizing radiation MEM15001B Perform basic statistical quality control MEM15003B Use improvement processes in team activities MEM1500B Perform inspection MEM15005B Select and control inspection processes and procedures MEM1600C Conduct formal interviews and negotiations MEM1600B Perform internal/external customer service MEM16005A Operate as a team member to conduct manufacturing, engineering or related activities

20 Unit code Unit title P MEM16011A Communicate with individuals and small groups MEM16013A Operate in a self-directed team MEM17001B Assist in development and deliver training in the workplace MEM1700B Conduct workplace assessment MEM18001C Use hand tools MEM1800B Use power tools/hand held operations MEM18003C Use tools for precision work MEM18010C Perform equipment condition monitoring and recording MEM1805B Fault find/repair electrical equipment/components up to 50 volts single phase supply MEM1809C Disconnect/reconnect fixed wired equipment up to 1000 volts a.c./1500 volts d.c. 3 MEM18055B Dismantle, replace and assemble engineering components 3 MEM18063B Terminate signal and data cables MEM18071B Connect/disconnect fluid conveying system components MEM1807B Manufacture fluid conveying conductor assemblies MEM1808A MEM18085A Commission and decommission split air conditioning systems Install, service and repair domestic air conditioning and refrigeration appliances 6 MEM18086B Test, recover, evacuate and charge refrigeration systems MEM18098A Prepare to perform work associated with fuel system installation and servicing* MEM19001B Perform jewellery metal casting 6

21 Unit code Unit title P MEM1900B Prepare jewellery illustrations MEM19003B Handle gem materials MEM1900B Handle and examine gemstone materials 6 MEM19005B Produce three-dimensional precision items 8 MEM19006B Replace watch batteries 1 MEM19007B Perform gemstone setting 6 MEM19009B Perform investment procedures for lost wax casting process 1 MEM19010B Produce rubber moulds for lost wax casting process MEM19011B Perform wax injection of moulds for lost wax casting process MEM1901B Produce jewellery wax model MEM1901B Perform hand engraving MEM19015B Perform jewellery enamelling MEM19016B Construct jewellery components MEM19017B Fabricate jewellery items 6 MEM1900B Fault-find and maintain micro-mechanisms MEM1901B Diagnose and service micro-mechanisms 6 MEM0001A Produce keys MEM000A Assemble and test lock mechanisms 6 MEM0003A Install and upgrade locks and hardware MEM000A Gain entry MEM0006A Maintain and service mechanical locking devices 6 MEM001A Perform a site security survey

22 Unit code Unit title P MEM001B Perform basic penetrant testing MEM00B Perform penetrant testing MEM003B Perform basic magnetic particle testing MEM5001B Apply fibre-reinforced materials MEM500B Form and integrate fibre-reinforced structures MEM5003B Set up marine vessel structures MEM500B Fair and shape surfaces MEM5005B Construct and assemble marine vessel timber components 8 MEM5006B Undertake marine sheathing operations MEM5007B Maintain marine vessel surfaces MEM5008B Repair marine vessel surfaces and structures MEM5009B Form timber shapes using hot processes MEM5010B Perform fitout procedures MEM5011B Install marine systems 8 MEM501B Install and test operations of marine auxiliary systems 6 MEM5013B Produce three-dimensional plugs/moulds 1 MEM501B Perform marine slipping operations MEM5015A Assemble and install equipment and accessories/ancillaries MEM3001A Apply mathematical techniques in a manufacturing, engineering or related environment MEM5000B Work safely on marine craft 1 MEM50003B Follow work procedures to maintain the marine environment 1

23 Unit code Unit title P MEM5000B Maintain quality of environment by following marina codes 1 MEM50009B Safely operate a mechanically powered recreational boat MSAENV7B Participate in environmentally sustainable work practices AURVTN00 Carry out panel repairs CPCCLDG3001 A CPCCLRG3001 A CPCCLSF001 A Licence to perform dogging 0 Licence to perform rigging basic level 0 Licence to erect, alter and dismantle scaffolding basic level 0 CPCCLSF3001 A TLILIC001A Licence to erect, alter and dismantle scaffolding intermediate level Licence to operate a vehicle loading crane (capacity 10 metre tonnes and above) 0 1 TLILIC001A Licence to operate a forklift truck 0 TLILIC00A Licence to operate an order picking forklift truck 0 TLILIC3003A Licence to operate a bridge and gantry crane 0 TLILIC3006A Licence to operate a non-slewing mobile crane (greater than three tonnes capacity) 0 PMBPROD91B Operate resin infusion moulding equipment PMBPROD9B Operate resin transfer moulding equipment PMBPROD98B Operate equipment using pre-pregs material PMBPROD391B Produce composites using resin infusion PMBPROD39B Produce composites using resin transfer moulding PMBPROD398B Produce composites using pre-pregs

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25 MEM3005 Certificate III in Engineering - Mechanical Trade Modification History ISC upgrade to include new units in Trade Specialisation list. Refer to Mapping of Changes.

26 Description This qualification covers the skills and knowledge required to work as an Engineering Tradesperson - Mechanical within metal, engineering, manufacturing and associated industries or other industries where Engineering Tradesperson - Mechanical work. The qualification has been specifically developed for apprentices in the above trade. The qualification packaging has been developed on an assumption that competency will be developed through a combination of on and off-the-job learning strategies such as those delivered through a formal apprenticeship. The qualification may also be achieved through formal skills recognition assessment processes. Job roles/employment outcome The Certificate III in Engineering - Mechanical Trade specifies the competencies required for employment as an Engineering Tradesperson - Mechanical including the design, assembly, manufacture, installation, modification, testing, fault finding, commissioning, maintenance and service of all mechanical equipment, machinery, fluid power systems, stationary and mobile equipment, instruments, refrigeration, and the use of computer controlled machine tools. Employment outcomes related to this qualification are found in a wide variety of manufacturing and engineering related sectors as well as Engineering Tradesperson - Mechanical roles in other industries. Application This qualification is designed to provide an industry recognised skills profile related to trade work as an Engineering Tradesperson - Mechanical. Skills development would be undertaken through an Australian Apprenticeship arrangement where the mix of on and off-the-job training would be specified in the Training Plan associated with the Contract of Training between the employer and apprentice. Assessment of some units of competency must, where indicated, include evidence of the candidate's performance in a productive work environment where there is a sufficient range of appropriate tasks and materials to cover the scope of application of those units. All outcomes must reflect the standard of performance inherent in the job. Occupational titles that this qualification is suitable for may vary and include mechanical tradesperson, fitter and turner, fitter and machinist, maintenance fitter, diesel fitter, plant mechanic, refrigeration mechanic and 1st class machinist. Pathways Information Pathways into the qualification There is no qualification entry requirement. It is assumed that the learner is engaged as an apprentice under a Training Contract and that the learner is receiving appropriate structured on-the-job training while undertaking this qualification.

27 This qualification may be accessed by direct entry. Credit may be granted towards this qualification by those who have completed MEM10105 Certificate I in Engineering, MEM1005 Certificate I in Boating Services, MEM0105 Certificate II in Engineering, MEM005 Certificate II in Engineering - Production Technology or other relevant qualifications. Credit towards this qualification may also include units of competency contained within relevant skill sets and Statements of Attainment. Pathways from the qualification Further training pathways from this qualification include MEM0105 Certificate IV in Engineering and MEM50105 Diploma of Engineering - Advanced Trade or other relevant qualifications. Additional qualification advice An additional descriptor may be added to this qualification to illustrate a particular skills focus or trade discipline. This could be achieved by adding a pathway descriptor or sentence below the formal title of the qualification. Note that no changes may be made to the qualification title and the use of one of these descriptors to a qualification does not change the qualification's formal title or unique national code. There are no specific requirements associated with the use of these descriptors other than their use should reflect the nature of the choice of units of competency in the qualification and must be consistent with the work role of an Engineering Tradesperson - Mechanical. Reference to other occupational or functional pathways consistent with the role of an Engineering Tradesperson - Mechanical may be included on any qualification statement that is issued. Competitive Manufacturing qualifications are available for employees at this level who already possess trade and other technical skills and who require additional manufacturing practice skills above those available in this qualification. Licensing considerations There are no specific licences that relate to this qualification. However, some units in this qualification may relate to licensing or regulatory requirements. Where appropriate electives are taken these can also be used to satisfy regulations regarding refrigeration and air conditioning work. Local regulations should be checked for details. Licensing/Regulatory Information Refer to Pathways Information Entry Requirements Not Applicable

28 Employability Skills Summary EMPLOYABILITY SKILLS QUALIFICATION SUMMARY

29 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Employability Skill Industry/enterprise requirements for this qualification include: Communication Read, interpret, follow and communicate information on written job instructions, specifications, standard operating procedures, charts, lists, drawings and other applicable reference documents Produce sketches, diagrams, charts or graphs Check and clarify task-related information Recognise and use common mechanical engineering terminology and symbols Liaise with appropriate authorities Teamwork Work alone or as part of a team Contribute to a group effort in order to plan and carry out work Identify work roles, communicate and cooperate with others Problem-solving Undertake numerical operations, geometry and calculations/ formulae (including addition, subtraction, multiplication, division, fractions and decimals, percentages and proportions, simple ratios and averages) Use appropriate measuring techniques Inspect quality of own or other employee's work Analyse information according to enterprise and work requirements Assess operation and condition of components against specifications or manufacturer's requirements Use diagnostic skills and tests to identify and determine causes of faults, including interpretation of in-built fault indicators and error codes Develop, implement and evaluate solutions to problems Translate designs into practical outcomes Initiative and enterprise Be capable of applying the competency in new and different situations and contexts Identify actual and foreseeable workplace hazards during course of work Implement OHS risk management procedures Modify work plan to overcome unforeseen difficulties or developments that occur as work progresses Participate in improvement procedures including process, quality and internal/external customer/supplier relationships

30 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY Economise material and energy use and minimise waste Planning and organising Plan, prioritise and sequence work operations/ complete activities/ scheduled production Select and use planning techniques and tools Organise and analyse information relevant to work Set up jobs prior to commencement of work including selection of appropriate tools, equipment and materials and adjustment of equipment Self-management Carry out work safely and in accordance with company policy and procedures, manufacturer's recommendations and legislative requirements Monitor performance of operation or quality of product or service to ensure customer satisfaction Take responsibility for own work outcomes Apply techniques, procedures, tools and equipment for compliance with site or manufacturers' specifications. Learning Check and clarify task related information with appropriate personnel or technical adviser Identify customers' requirements with respect to the operation or quality of the product or service Assess and modify own work practices Use manuals, online help and other reference materials such as catalogues/lists as required Maintain current knowledge of applicable standards, legislation, codes of practice and product/process developments Assist with on the job training and assessment Technology Select and use appropriate tools, equipment, materials and machines Select and use appropriate measuring/testing devices Navigate technology to access /input /store/retrieve/save and produce information/data using appropriate software applications Apply knowledge of appropriate engineering principles, techniques, procedures, diagnostic methods, tools and equipment to achieve the required outcome Calibrate equipment/instruments Improve efficiency of machines and equipment in order to

31 EMPLOYABILITY SKILLS QUALIFICATION SUMMARY minimise waste Packaging Rules Packaging Rules The minimum requirements for achievement of the Certificate III in Engineering - Mechanical Trade are: completion of all core units of competency listed below, and completion of Group A Mechanical Trade stream units to the value of at least 0 points, and completion of units from Group B Certificate III Trade specialisation units listed in Appendix 1, Volume 1 of the Training Package, to bring the total value to at least 73 points Points associated with prerequisites count towards the total (refer to units and prerequisites listing in Appendix, Volume 1). Appropriate Group B elective units to the value of 16 points may be chosen from other endorsed Training Packages and accredited courses where those units are available for inclusion at Certificate III. Note that the elective units listed below include all of the units that are approved for selection from the MEM Training Package for use in this qualification. This meets the NQC requirement that one sixth of the total units must be able to be selected from other qualifications in the same Training Package. Registered Training Organisations must seek a determination from Manufacturing Skills Australia in respect of the allocation of points values for units of competency drawn from other Training Packages or accredited courses. Only select units that would be suitable for Mechanical Trade occupational outcomes. Additional qualification descriptors The following additional descriptors are approved for use with this qualification: Refrigeration and Air Conditioning; Instrumentation; Maintenance; Patternmaking; Toolmaking; Watchmaking; Machining. Core units select all of the units from this list Unit code MEM103A Unit title Perform engineering measurements

32 Unit code MEM10A MEM1301A MEM100A MEM1005A MEM1500A MEM150A MEM16006A MEM16007A MEM16008A MEM17003A MSAENV7B Unit title Perform computations Apply principles of occupational health and safety in the work environment Plan to undertake a routine task Plan a complete activity Apply quality systems Apply quality procedures Organise and communicate information Work with others in a manufacturing, engineering or related environment Interact with computing technology Assist in the provision of on the job training Participate in environmentally sustainable work practices Elective Units Group A - Mechanical Trade stream units select units from this list to the value of at least 0 points Unit code Unit title P MEM07001B MEM0700B Perform operational maintenance of machines/equipment Perform precision shaping/planing/slotting operations MEM07003B Perform machine setting (routine) MEM0700B Perform machine setting (complex) 8

33 Unit code Unit title P MEM07005C Perform general machining 8 MEM07006C Perform lathe operations MEM07007C Perform milling operations MEM07008D Perform grinding operations MEM07009B MEM07010B Perform precision jig boring operations Perform tool and cutter grinding operations MEM07011B Perform complex milling operations MEM0701B MEM07013B MEM0701B MEM07015B MEM07016C Perform complex grinding operations Perform machining operations using horizontal and/or vertical boring machines Perform electro-discharge (EDM) machining operations Set computer controlled machines/processes Set and edit computer controlled machines/processes MEM07018C Write basic NC/CNC programs MEM07019C Program NC/CNC machining centre MEM0700C Program multiple spindle and/or multiple axis NC/CNC machining centre MEM0701B Perform complex lathe operations

34 Unit code Unit title P MEM070C Program CNC wire cut machines MEM0703C MEM070B MEM0705B Program and set up CNC manufacturing cell Operate and monitor machine/process Perform advanced machine/process operation 6 6 MEM0706B Perform advanced plastic processing 6 MEM0707B Perform advanced press operations 6 MEM0708B MEM0709B MEM07030C MEM07031C MEM0703B Operate computer controlled machines/processes Perform routine sharpening/maintenance of production tools and cutters Perform metal spinning lathe operations (basic) Perform metal spinning lathe operations (complex) Use workshop machines for basic operations 8 MEM07033B Operate and monitor basic boiler 6 MEM0703A Operate and monitor intermediate class boiler MEM0700A Set multistage integrated processes 6 MEM0900B Interpret technical drawing MEM090A Create D code files using computer aided manufacturing system

35 Unit code Unit title P MEM1000B Enter and change programmable controller operational parameters MEM10006B Install machine/plant MEM1003B Perform precision mechanical measurement MEM1006C Mark off/out (general engineering) MEM13007B Maintain water treatment systems for cooling towers MEM18001C Use hand tools MEM1800B Use power tools/hand held operations MEM18003C Use tools for precision work MEM1800B MEM18005B MEM18006C MEM18007B Maintain and overhaul mechanical equipment Perform fault diagnosis, installation and removal of bearings Repair and fit engineering components Maintain and repair mechanical drives and mechanical transmission assemblies 6 MEM18008B Balance equipment MEM18009B MEM18010C Perform levelling and alignment of machines and engineering components Perform equipment condition monitoring and recording

36 Unit code Unit title P MEM18011C MEM1801B Shut down and isolate machines/equipment Perform installation and removal of mechanical seals MEM18013B Perform gland packing MEM1801B Manufacture press tools and gauges 8 MEM18015B Maintain tools and dies MEM18018C Maintain pneumatic system components MEM18019B Maintain pneumatic systems MEM1800B Maintain hydraulic system components MEM1801B Maintain hydraulic systems MEM180B Maintain fluid power controls 8 MEM180B Maintain engine cooling systems MEM1805B Service combustion engines MEM1806C MEM1807C Test compression ignition fuel systems Overhaul engine fuel system components 8 MEM1808B Maintain engine lubrication systems MEM1809B Tune diesel engines MEM18030B MEM18031B Diagnose and rectify low voltage electrical systems Diagnose and rectify low voltage starting systems 8

37 Unit code Unit title P MEM1803B Maintain induction/exhaust systems MEM18033B Perform engine bottom-end overhaul MEM1803B Perform engine top-end overhaul 8 MEM18035B MEM18037B Diagnose and rectify braking systems Diagnose and rectify low voltage charging systems 6 MEM18038B Maintain wheels and tyres MEM18039B Diagnose and rectify track type undercarriage MEM1800B Maintain suspension systems MEM1801B Maintain steering systems MEM180C MEM1803C MEM180C MEM1805B MEM1806B MEM1807B Diagnose and rectify manual transmissions Diagnose and rectify automatic transmissions Diagnose and rectify drive line and final drives Fault find/repair electrical equipment/components up to 50 volts single phase supply Fault find/repair electrical equipment/components up to 1000 volts a.c./1500 volts d.c. Diagnose and maintain electronic controlling systems on mobile plant 8 10

38 Unit code Unit title P MEM1808B MEM1809C MEM18050C MEM18051B MEM1805B MEM1805B MEM18055B MEM18056B MEM18057B Fault find and repair/rectify basic electrical circuits Disconnect/reconnect fixed wired equipment up to 1000 volts a.c./1500 volts d.c. Disconnect/reconnect fixed wired equipment over 1000 volts a.c./1500 volts d.c. Fault find and repair/rectify complex electrical circuits Maintain fluid power systems for mobile plant Fault find, test and calibrate instrumentation systems and equipment Dismantle, replace and assemble engineering components Diagnose and repair analog equipment and components Maintain/service analog/digital electronic equipment MEM18058C Modify electronic equipment MEM18060B MEM1806B Maintain, repair control instrumentation - single and multiple loop control systems Install, maintain and calibrate instrumentation sensors, transmitters and final control elements 8 8 MEM18063B Terminate signal and data cables

39 Unit code Unit title P MEM1806B MEM18065B MEM18066B MEM18067B MEM18071B MEM1807B MEM18086B MEM18087B MEM18088B MEM18089B MEM18090B MEM18091B Maintain instrumentation system components Diagnose and repair digital equipment and components Diagnose and repair microprocessor-based equipment Tune control loops - multi controller or multi element systems Connect/disconnect fluid conveying system components Manufacture fluid conveying conductor assemblies Test, recover, evacuate and charge refrigeration systems Service and repair domestic and light commercial refrigeration and air conditioning equipment Maintain and repair commercial air conditioning systems and components Maintain and repair central air handling systems Maintain and repair industrial refrigeration systems and components Maintain and repair multi stage, cascade and/or ultra-cold industrial refrigeration systems MEM1809B Maintain and repair commercial and/or industrial refrigeration and/or 6

40 Unit code Unit title P air conditioning controls MEM1809B MEM18095A MEM18096A Service and repair commercial refrigeration Maintain and repair cooling towers/evaporative condensers and associated equipment Maintain, repair/replace and adjust refrigerant flow controls and associated equipment 6 6 MEM18097A Manufacture cavity dies 8 MEM18098A Prepare to perform work associated with fuel system installation and servicing* Group B - Trade Specialisation units Select units from the Certificate III Trade Specialisation units listed in Appendix 1, Volume 1 of MEM05 to bring the total value of units to at least 73 points, including any prerequisites.

41 MEM30305 Certificate III in Engineering - Fabrication Trade Modification History ISC upgrade to include new units in Trade Specialisation list. Refer to Mapping of Changes.

42 Description This qualification covers the skills and knowledge required for employment as an Engineering Tradesperson - Fabrication within the metal, engineering, manufacturing and associated industries or other industries where Engineering Tradespersons - Fabrication work. The qualification has been specifically developed to meet the needs of apprentices in the above trade. The qualification packaging has been developed on an assumption that competency will be developed through an integrated combination of on and off-the-job learning strategies such as those delivered through a formal apprenticeship. The qualification may also be achieved through formal skills recognition assessment processes. Job roles/employment outcomes The Certificate III in Engineering - Fabrication Trade specifies the competencies required for employment as an Engineering Tradesperson - Fabrication including metal fabrication, forging, founding, structural steel erection, electroplating, metal spinning, metal polishing, sheet metal work, welding and the use of related computer controlled equipment. Employment outcomes related to this qualification are found in a wide variety of manufacturing and engineering related sectors as well as Engineering Tradesperson - Fabrication roles in other industries. Application This qualification is designed to provide an industry recognised skills profile related to trade work as an Engineering Tradesperson - Fabrication. Skills development would usually be undertaken through an Australian Apprenticeship arrangement where the mix of on and offthe-job training would be specified in the Training Plan associated with the Contract of Training between the employer and apprentice. Assessment of some units of competency must, where indicated, include evidence of the candidate's performance in a productive work environment where there is a sufficient range of appropriate tasks and materials to cover the scope of application of those units. All outcomes must reflect the standard of performance inherent in the job. Occupational titles that this qualification is suitable for may vary and include metal fabrication tradesperson, boilermaker, 1 st class sheet metal worker, 1 st class welder, moulder, foundry tradesperson and patternmaker. Pathways Information Pathways into the qualification There is no qualification entry requirement. It is assumed that the learner is engaged as an apprentice under a Training Contract and that the learner is receiving appropriate structured on the job training while undertaking this qualification.

43 This qualification may be accessed by direct entry. Credit for relevant units of competency achieved should be granted towards this qualification for those who have completed MEM10105 Certificate I in Engineering, MEM1005 Certificate I in Boating Services, MEM0105 Certificate II in Engineering, MEM005 Certificate II in Engineering - Production Technology or other relevant qualifications. Credit towards this qualification may also include units of competency contained within relevant pre-vocational and preapprenticeship programs and Statements of Attainment. Pathways from the qualification Further training pathways from this qualification include MEM0105 Certificate IV in Engineering and MEM50105 Diploma of Engineering - Advanced Trade or other relevant qualifications. Additional qualification advice An additional descriptor may be added to this qualification to illustrate a particular skill focus or trade discipline. This could be achieved by adding a pathway descriptor or sentence below the formal title of the qualification. Note that no changes may be made to the qualification title and the use of one of these descriptors to a qualification does not change the qualification's formal title or unique national code. There are no specific requirements associated with the use of these descriptors other than their use should reflect the nature of the choice of units of competency in the qualification and must be consistent with the work role of an Engineering Tradesperson - Fabrication. Reference to other occupational or functional pathways consistent with the role of an Engineering Tradesperson - Fabrication may be included on any qualification statement that is issued. Competitive Manufacturing qualifications are available for employees at this level who already possess trade and other technical skills and who require additional manufacturing practice skills above those available in this qualification. Licensing considerations There are no specific licences that relate to this qualification. However, some units of competency in this qualification may relate to licensing or regulatory requirements. Local regulations should be checked for details. Licensing/Regulatory Information Refer to Pathways Information Entry Requirements Not Applicable