PART'S MANUAL SECTION 91A

Transcription

1 Published 04/15 RMB BOOM MOWER HYDRAULIC BOOM CUTTER PART'S MANUAL SECTION 91A An Operator s Manual was shipped with the equipment. The Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. If the Operator s Manual is not with the equipment, contact your dealer or Bush Hog to obtain a copy before operating the equipment. Important Operating and Safety Instructions are found in the Mower Safety Video that can be instantly accessed on the internet at:

2 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this section. 1. The s Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Numbers and s are given to help locate the parts and quantities required. 2. The Purchase Order must include the name and address of the person or organization ordering the parts, who should be charged, and if possible, the serial number of the machine for which the parts are ordered. 3. The Purchase Order must clearly list the quantity of each part, the complete and correct part number (be sure to include all periods), and the basic name of the part. 4. The Manufacturer reserves the right to substitute parts where applicable. 5. Some parts are unlisted items which are special production items not normally stocked and are subject to special handling. Request a quotation for such parts before sending a Purchase Order. 6. The Manufacturer reserves the right to change prices without prior notice. For maximum safety and to guarantee optimum product reliability, always use genuine BUSH HOG s. The use of inferior replacement parts may causepremature or catastrophic failure which could result in serious injury or death.direct any questions regarding parts to: BUSH HOG 2501 Griffin Ave. Selma, AL Contact Us Alamo Group Inc.

3 To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START! Read the safety messages on the implement and shown in your manual. Observe the rules of safety and common sense! WARRANTY INFORMATION: Read and understand the complete Warranty Statement found in this Manual. Fill out the Warranty RegistrationForm in full and return it to within 30 Days. Make certain the Serial Number of the Machine is recorded on thewarranty Card and on the Warranty Form that you retain.

4 LIMITED WARRANTY Bush Hog warrants to the original purchaser of any new Bush Hog equipment, purchased from an authorized Bush Hog dealer, that the equipment be free from defects in material and workmanship for a period of one (1) year for non-commercial, state and municipalities use and ninety (90) days for commercial use from date of retail sale. The obligation of Bush Hog to the purchaser under this warranty is limited to the repair or replacement of defective parts. Replacement or repair parts installed in the equipment covered by this limited warranty are warranted for ninety (90) days from the date of purchase of such part or to the expiration of the applicable new equipment warranty period, whichever occurs later. Warranted parts shall be provided at no cost to the user at an authorized Bush Hog dealer during regular working hours. Bush Hog reserves the right to inspect any equipment or parts which are claimed to have been defective in material or workmanship. DISCLAIMER OF IMPLIED WARRANTIES & CONSEQUENTIAL DAMAGES Bush Hog s obligation under this limited warranty, to the extent allowed by law, is in lieu of all warranties, implied or expressed, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE and any liability for incidental and consequential damages with respect to the sale or use of the items warranted. Such incidental and consequential damages shall include but not be limited to: transportation charges other than normal freight charges; cost of installation other than cost approved by Bush Hog; duty; taxes; charges for normal service or adjustment; loss of crops or any other loss of income; rental of substitute equipment, expenses due to loss, damage, detention or delay in the delivery of equipment or parts resulting from acts beyond the control of Bush Hog. THIS LIMITED WARRANTY SHALL NOT APPLY: 1. To vendor items which carry their own warranties, such as engines, tires, and tubes. 2. If the unit has been subjected to misapplication, abuse, misuse, negligence, fire or other accident. 3. If parts not made or supplied by Bush Hog have been used in connection with the unit, if, in the sole judgement of Bush Hog such use affects its performance, stability or reliability. 4. If the unit has been altered or repaired outside of an authorized Bush Hog dealership in a manner which, in the sole judgement of Bush Hog, affects its performance, stability or reliability. 5. To normal maintenance service and normal replacement items such as gearbox lubricant, hydraulic fluid, worn blades, or to normal deterioration of such things as belts and exterior finish due to use or exposure. 6. To expendable or wear items such as teeth, chains, sprockets, belts, springs and any other items that in the company s sole judgement is a wear item. NO EMPLOYEE OR REPRESENTATIVE OF BUSH HOG IS AUTHORIZED TO CHANGE THIS LIMITED WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE IS MADE IN WRITING AND SIGNED BY BUSH HOG S SERVICE MANAGER, 2501 GRIFFIN AVE., SELMA, ALABAMA Record the model number, serial number and date purchased. This information will be helpful to your dealer if parts or service are required. MODEL NUMBER SERIAL NUMBER DATE OF RETAIL SALE MAKE CERTAIN THE WARRANTY HAS BEEN FILED WITH BUSH HOG SELMA, ALABAMA

5 ALPHABETICAL INDEX RMB BOOM MOWER ITEM PAGE NUMBER Adaptor Kit for Control Valve w/ Quick Release A-1-3 Angling Gear RH A-1-31 Cab Control Mount A-1-1 Cable ACV Assembly C/W AF JIC Quick Relase A-1-2 Cable RCV Assembly JIC Quick Release 3.5M A-1-4 Cutterbar - Sheartrim A-1-33 Cutterbar s- Sheartrim A-1-34 Decals - Bush Hog Safety A-1-36 Decals - Bush Hog Sticker Kit A-1-35 Dipper RH - Lower A-1-10 Dipper RH - Upper A-1-11 Flailhead A-1-21 Flailhead Motor Module A-1-22 Flailhead Front Flap Kit A-1-23 Flailhead Rotor Module A-1-24 Flailhead Roller Module Kit A-1-25 Flailhead Casing A-1-26 Flailhead Drive A-1-27 Flailhead Decal Kit A-1-28 Flailhead Front Hood Kit A-1-29 Hydraulic Installation A-1-7 Hydraulic Lift Ram Assy A-1-8 Hydraulic Reach Ram Assy A-1-9 Hydraulic Angling Ram Assy A-1-10 Hydraulic Break Away Ram Assy A-1-11 Hydraulic Hoses A-1-5 Lift Float Kit A-1-30 Lighting Kit A-1-37 Main Arm Module A-1-12 Main Frame A-1-19 Packing Kit R. Mounts A-1-18 Pump Guard Module RH A-1-32 Pump and Gearbox Assembly A-1-6 Rocker Module A-1-13 Stabilizer Kit A-1-20 Tank Fitting Module A-1-9 Tank Module RH A-1-8

6 NOTES:

7 CAB CONTROL MOUNT Mount Plate Flatwasher 8mm Lockwasher 8mm Wing Nut Capscrew M8 x A-1-1

8 CABLE ACV ASSEMBLY C/W AF JIC QUICK RELEASE ANGLE REACH LIFT Req d Cable ACV Assy C/W A.F JIC QR Valve 3 Spool 160 Bar Nyloc Nut M Decal - Cable, Reach-Angle-Lift Capscrew M5 x Brkt -4 Lvr Mtg RH - 3mm Plt Decal - Rotor Control Valve Stud M6 x Bolt M8 x Nyloc Nut M Adaptor Kit PA3430 / PA4330 Cable JIC Cable Valve Mtg Plate RH Setscrew M8 x Flat Washer M Quick Release Head - Armhead 0.4m Quick Release Cable ACV 3.1m Red Cable Tie Yellow Cable Tie Green Cable Tie 2 91A-1-2

9 ADAPTOR KIT FOR CONTROL VALVE ASSEMBLY W/ QUICK RELEASE CABLE 4 2 RETURN TO RCV 2 3 ANGLE GLAND ANGLE BASE 2 3 B.AWAY 6 REACH GLAND REACH BASE LIFT BASE LIFT GLAND 2 PRESSURE Req d Adaptor Kit Bonded Seal 1/4" BSP Bonded Seal 1/4" BSP Adaptor 3/8" BSP x 9/16 JIC Adaptor 3/8" BSP x 7/8" JIC Restrictor Union 3/8" BSP x 7/8 JIC /4" BSP F x 9/16" JIC M Swivel Elbow Adaptor 1/4" BSP F x 9/16" JIC M /8" BSP x 3/4" JIC Adaptor Adaptor Tee 1/4" BSP MFM 1 91A-1-3

10 CABLE RCV ASSEMBLY JIC QUICK RELEASE 3.5M Req d Cable RCV Assy JIC QR 3.5m Cable Valve Mtg Plate RH Rotor Control Valve SD Bonded Seal 1/2" BSP Bonded Seal 3/4" BSP Adaptor 1/2" BSP x 7/8" JIC MM /4" BSP-7/8" JIC MM Adaptor Flat Washer M Nyloc Nut M Bolt M8 x Setscrew M8 x Capscrew M5 x Packer Quick Release Head - Rotor Quick Release Cable RCV 3.1m 1 91A-1-4

11 HYDRAULIC HOSES /16" JIC Hose FS/F Lg /16" JIC Hose FS/ Lg /16" JIC Hose 3800 Lg FS/FS /16" Hose FS/F Lg /4" JIC FS/F Lg Hose /8" JIC Hose FS/FS 350 Lg /8" JIC Hose FS/ Lg /8" Hose FS/F Lg /8" JIC Hose FS/FS 4100 Lg 2 91A-1-5

12 PUMP AND GEARBOX ASSEMBLY Gearbox 1:2.6 Ratio Pump,Tandem Bolt, M8 x Bolt, M10 x Lockwasher 8mm Lockwasher 10mm Dia. BZP Return Connection Bonded Seal, 1/2 BSP Bonded Seal, 1-1/4 BSP Capscrew, M Gearbox Label Brevini /8 Rubber Hose /8 Swept 90 L.P G Adaptor, 1/2 x 5/8 BSP MM Hose Clip Size Spacer, 30 x 28.0 Lg Coupling, 13T-18T Suction Block, PA32/ Adaptor, 1-1/4 BSP x 1-1/2 LP O-Ring O-Ring Pump Flange Ultra ALU Adaptor, 1/2 BSP - 3/4 JIC /4 BSP-7/8 JIC MM Adaptor Bonded Seal 3/4 BSP /4 BSP FF Swivel 90 Swept Elbow Adaptor, 3/4 BSP MM 1 91A-1-6

13 HYDRAULIC INSTALLATION Lift Ram Assy 70 Bore, 1/2 Rod JIC Reach Ram Assy 70 Bore, 1/2 Rod JIC Break Away Ram Assy JIC Angle Ram Assy JIC /8 JIC Blanking Cap /2 Suction Hose 635mm Lg Hose Clip 40-55MM Hose Tie - 350MM /8 JIC B/Head Adaptor MM C/W L/Nut Hose Sleeving FC MM Lg 1 91A-1-7

14 LIFT RAM ASSEMBLY Lift Ram Assy Seal Kit P Ram Painted Restrictor 3/8 BSP-9/16 JIC Plug, 3/8 BSP Seal,3/8 BSP Bonded PP45C BI Bushing, Rod End Grease Nipple 1/8 BSP Taper Grease Nipple 1/8 BSP BI 1 91A-1-8

15 REACH RAM ASSEMBLY Lift Ram Assy Seal Kit P Ram Painted Restrictor 3/8 BSP-9/16 JIC Restrictor 3/8 BSP -9/16 JIC Plug, 3/8 BSP Seal,3/8 BSP Bonded PP45C BI Bushing, Rod End Grease Nipple 1/8 BSP Taper 1 91A-1-9

16 ANGLING RAM ASSEMBLY Angling Ram Assembly Seal Repair Kit Angling Ram Basic Restrictor 1/4 SP -9/16 Jic Seal, 1/4 BSP Bonded Seal PP45B 2 91A-1-10

17 BREAK AWAY RAM ASSEMBLY Breakaway Ram Assembly P Breakaway Ram - Painted /2"Bsp Bonded Seal Pp45d *Bi* Relief Valve Body Relief Valve Cartridge Spring *Bi* Grease Nipple 1/8in Bsp Taper /4"Bsp Bonded Seal Pp45b *Bi* Adaptor 1/4bspfx9/16jicm 1 91A-1-11

18 TANK MODULE RH Tank w/assy - RH PA3430/ Tank Strap - PA3430/ Setscrew, M10 x Setscrew, M10 x Capscrew, M10 x Setscrew, M6 x Locknut, M MP Filtri Tank Top Filter CW Breather Manual Holder, Plastic - US Flatwasher, M Lockwasher, M Nut, M Level Gauge Bonded Seal, M A-1-12

19 TANK FITTINGS MODULE Bonded Seal, 1 BSP Adaptor, 1 BSP x 7/8-14 JIC MM O-Ring Adaptor, 1-1/4 BSP x 1-1/2 LP 1 91A-1-13

20 MODULE RH DIPPER - LOWER Dipper, Lower w/assy - RH PA3430/ Angle Base Pin w/assy Pin, 3/4 x 74.0 w/assy Bushing, 1-1/2 x 1-1/4 x 1-11/ Bushing Setscrew, M10 x Locknut, M Split Pin, M5 x Grease Nipple, 1/8 BSP Str Bushing, Plastic 1-1/2 x 1-3/ Double Hose Clamp Locknut, M Bolt, M8 x Clamp Plate 1 91A-1-14

21 DIPPER UPPER MODULE, RH Dipper, Upper w/assy - RH PA Bushing, 1-1/2 x 1-1/4 x 1-11/ Grease Nipple,1/8" BSP-Str Pin, 1" Dia x 102 Lg - BDMS Capscrew, M10 x Locknut, M Pin, Break Away Capscrew, M10 x Hose Loop w/assy Capscrew, M8 x Lockwasher, M Pin, Top Link Cat Pin, Linch 1 91A-1-15

22 MAIN ARM MODULE RH Main Arm w/assy RH Bushing, 1-1/2 x 1-1/4 x 1-11/ Grease Nipple, 1/8" BSP Str Tension Link w/assy Bushing, Rod End Main Pivot Pin Capscrew M10 x Locknut, M Pin w/assy, 1 Ø Capscrew M10 x Prop Pin 20MM Ø, 116 Lg Transport Pin Split Pin, M5 x Spring Cotter (Dia. 4.0 Wire) Lockwasher, M Slinging Shackle 1t Bolt, M8 x Clamp Plate Double Hose Clamp Locknut, M Transport Prop PA A-1-16

23 ROCKER MODULE Rocker w/assy PA3430/ Main Pivot Pin Pin, 1 Ø x 90 Lg - BDMS Pin, 1 Ø x 97 Lg - BDMS Capscrew, M10 x Capscrew, M10 x Locknut, M Slinging Eye Hose Loop, Rocker 1 91A-1-17

24 PACKING KIT R. MOUNTS Packing Strap Spring Washer, M Capscrew M10 x Capscrew M10 x Locknut, M A-1-18

25 MAIN FRAME Main Frame RH Stand Leg Leg Pin Bushing, 1-1/2 x 1-1/4 x 1-11/ Pin Spring Cotter (Dia. 4.0 Wire) Bolt, M10 x Capscrew, M12 x Capscrew, M12 x Drive Shaft Assy Linch Pin Top Link Pin, Cat Lockwasher, M Grease Nipple, 1/8 BSP Str T8117 Top Link pin PTO Counter Cone 1 91A-1-19

26 STABILIZER KIT Stabilizer w/assy PA Capscrew, M20 x Nut, M Lockwasher, M T1657 Pin Linkage, 3/4 Ø Linch Pin Sleeve, Cat 1-2 Top Link C Stabilizer Tongue Cat 3-Cast Bolt, M20 x PTO Hook Support-Plated Sleeve, Cat 2-3 Top Link Hose Tie Lg 1 91A-1-20

27 FLAILHEAD See Motor Module Kit See Front Flap Kit See Rotor Module Kit See Roller Module Kit See Flailhead Casing See Flailhead Module See Decal Kit See Front Hood Kit 1 91A-1-21

28 MOTOR MODULE Motor Module Kit Order Motor Module Kit Rubber Bushing Washer M50 x 13 x Adaptor 3/4 BSPM x 7/8 JICM Bonded Seal 3/4 BSP Nut, Self Locking (Not Shown) Hose 78 JIC FS/FS 2000mm Long Bolt M12 x Hex Nut M12-Nylock Sleeving, Hose 1 91A-1-22

29 FRONT FLAP KIT Front Flap Kit Front Flap Clamp, Front Flap Screw Sq Cup M8 x Nut, Nyloc M A-1-23

30 ROTOR MODULE KIT OOo Rotor Module Kit m Rotor Assy Nut M14 Self Locking Fine Thread Special Bolt M14 x Lockwasher M Shackle, Forged Flail-40mm (140mm Dia. Rotor) Spacer 1 OD x 16mm ID x 27mm Long C Washer 16mm Bolt Kit (Package For 10 Flails) 1 91A-1-24

31 ROLLER MODULE Roller Module Roller Assy Roller Bracket LH Roller Brachet RH Lockwasher M Bolt M12 x Nut M Nut M A-1-25

32 FLAILHEAD CASING Flailhead Casing Assembly Casing RH Inboard / LH Outboard Motor Cover Rear Flap Rear Flap Clamp Strip Bolt M12 x Bolt M8 x Bolt M12 x Nut M12 Nyloc Nut M8 Nyloc 9 91A-1-26

33 FLAILHEAD DRIVE MODULE Flailhead Drive Module Bearing Cover Bearing Assy. Flange 40mm Bore Bolt M12 x Nut M12 Nyloc Bolt M12 x Washer, Special Bolt M12 x A-1-27

34 DECAL KIT Serial Plate Pop Rivet Decal - Grease (8 Hours) Decal, Combined Euro Decal- Flailhead Safe Operation Decal - Warning Rubber Deflector Decal - Warning Thrown Debris Red Reflector Decal Yellow Reflector Decal Bush Hog Logo Decal 1 91A-1-28

35 FRONT HOOD KIT Front Hood Kit Front Hood Hood Pivot Bar Split Pin M4 x A-1-29

36 LIFT FLOAT KIT (OPTIONAL) Capscrew, M8 x Flatwasher, M Accumulator 1L 41Bar PC 1 4 G Adaptor, 3/8 BSP x M22 MM Valve Poppet NC Size Lift Float Valve Block Response Piston Spring.275 x 23 SWG x 5/8 Lg Adaptor, 3/8 BSP x 9/16 JIC Bonded Seal 3/8 BSP Bonded Seal M Lift Float Mounting Bracket Locknut, M Harness-Lift Float (Not Shown) Decal, Operation /16 JIC FS/FS A-1-30

37 ANGLING GEAR RH Radius Arm, Type Slave Link w/assy Head Mtg Bracket, RH Bushing Grease Nipple, 1/8 BSP Str Pin, Roll M5 x Locknut, M Capscrew, M12 x Clamp Plate Pin w/assy, 3/4 x Locknut, M Capscrew, M10 x Bushing, Plastic 1-1/4 x 1 x Head Pivot Pin W.A Slave Link Pin w/assy Capscrew, M10 x Washer, Plated 44.5 x 13 x Special Screw 1 91A-1-31

38 PUMP GUARD MODULE RH Tank Plated RH M10 x 30 Flanged Setscrew & Nut 4 91A-1-32

39 CUTTERBAR - SHEARTRIM Cutter Bar RH Cutter Bar Bracket RH Locknut M10-P1.5 Toplock Capscrew M10 x Adaptor Hyd St 1/2" SP-M x 7/8" JIC-M Seal,1/2" BSP Bonded /8" JIC Hose FS/F Lg Combined Euro Decal Decal, Danger Severed Fingers Decal, Red Reflector Decal, Yellow Reflector 2 91A-1-33

40 CUTTERBAR PARTS- SHEARTRIM Req d Cutter Bar Cutterbar Blade 1480 From Backing Bar Finger From Knife Section Bracket Flywheel Conrod Motor Distribution Block Guard Bearing Bearing Bush Spacer Pin Circlip Circlip Circlip Circlip Nut & Bolt Assy Nut & Bolt Assy Setscrew M10 x 30mm Plated Setscrew M10 x 40mm Plated Nut 20 91A-1-34

41 DECALS - BUSH HOG STICKER KIT Bush Hog Decal Decal, Bush Hog - 8" Model Decal, RMB SMV Decal 1 91A-1-35

42 BUSH HOG SAFETY DECAL KIT 1 D547 Decal, Danger Warning 1 2 D617 Decal, Oil Leak, High Pressure Decal, Warning - Death & Fire 1 4 D623 Decal, Warning - Pinch Point Decal, Warning -Pressurized 1 6 D628 Decal, General - Pinch Point Decal, Warning - Check Chains Decal, Danger - Auto Breakaway Decal, Danger - Multipanel Decal, Danger - Entanglement Decal, Grease Point Base Unit Hose Tie - 350MM 2 91A-1-36

43 LIGHTING KIT Light Pressing M10 x 30 Flanged Setscrew & Nut Lighting Loom USA 7 Pin Plug Combination Lamp Assy Reflector - Self Adhesive Decal, Bush Hog Clip (Self Adhesive Pad) Push On Cable Tie 3 91A-1-37

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46 2501 Griffin Ave. Selma, AL (334) (334) s Ordering Fax