Cost Effective One-Stop-Shop CRA SolutionsSolutions

Transcription

1 Cost Effective One-Stop-Shop CRA SolutionsSolutions

2 ABOUT US Corrosion Resistant Alloy specialist World s largest supplier of CRA weld overlay Global leader in supply of CRA Mechanically Lined Pipe (MLP) One-Stop-Shop CRA capability: Pipe, Fittings, Induction Bends, Pressure Vessels, Spools and Valves Manufacturing facilities in Indonesia (Batam Island), Brazil and Saudi Arabia* Cost effective locations with excellent global logistics Over 900 employees Outstanding safety performance API5LD, API5LC, ASME U, U2 & R and ISO9001 accreditation * From Q1 2016

3 VISION and MISSION Vision Our Vision is to be the world s leading supplier of Corrosion Resistant Alloy clad and lined products. Mission Our Mission is to understand our customers needs and provide them with cost effective and reliable CRA solutions using innovative technology and methods which put us at the forefront of our industry.

4 SAFETY PERFORMANCE LTIFR TRIFR 1 Target<

5 EXPERIENCE - SUMMARY Total CRA Pipe Produced Total Mechanically Lined Pipe Total WO Clad Pipe Total WO Clad Bends Total WO Clad Fittings Mechanically Lined 625 Mechanically Lined 825 Mechanically Lined 316L 305 km 228 km 77 km Induction Bends 20,000+ Items 25 km 161 km 42 km

6 GLOBAL TRACK RECORD

7 PRODUCTS CRA Mechanically Lined Pipes (MLP) CRA Weld Overlay Clad Pipes CRA Weld Overlay Clad Fittings CRA Clad Pressure Vessels & Valves Induction Bends Seam Welded CRA Pipes

8 MECHANICALLY LINED CRA PIPES The Ultimate Flow-Line Solution Low Risk High Reliability Passive corrosion resistance Fast Production time Patented process CS carrier pipe up to X80 for strength Rolled and longitudinally welded CRA liner of mm thickness Various liner options available including: 316L, 317LN, 904L,6Mo, Alloy 825, Alloy 625 Pipe diameters of 4 26 from current facility in 6,12 or 24m lengths Technology tested up to 42 diameter pipe size. Qualified for HP/HT Lateral Buckling and Dynamic Service Match bored weld overlaid ends for faster offshore installation

9 CLADTEK MLP - ADVANTAGES Cladtek is the only supplier offering metallurgically clad ends as standard: Hot wire GTAW/TIG overlay Improved AUT clarity during welding Weld overmatching Cladtek guarantees superior ID and OOR tolerances through machining: +/- 0.5mm ID tolerance, rapid fit-up and superior fatigue performance 1mm maximum on OOR Cladtek patented process uses CNC dynamic expansion control: Operates only within elastic range of CS carrier pipe and with no change to dimensions or mechanical properties of the carrier pipe, Superior collapse resistance. Suitable for SMLS, SAW, ERW, HFW and HFI outer pipe Only manufacturer with installed DNV F101 HFW/HFI clad pipe reference Qualified for HP/HT Lateral Buckling Service Qualified for Dynamic Service

10 CRA WELD OVERLAY CLAD PIPES Largest weld overlay capacity in the world Highly reliable processes and equipment Extensive non destructive testing regime EC, UT, RT, DP Innovative automatic inspection technology Laser End Measurement System CS carrier pipe up to X80 for strength Wide range of overlay materials available: Grade SS, Alloy 400, Alloy 825, Alloy 625, Stellite 6 to beyond 60 sizes in 12m lengths Sizes < 6 can be produced, but in lengths less than 12m.

11 CRA WELD OVERLAY CLAD FITTINGS Vertical and Horizontal cladding equipment Jigs to suit full range of sizes and fittings Capability includes: Elbows, Tees, End Caps, Flanges Special Fittings and Valve Bodies Barred Tee fabrication Base material fittings can be supplied by Cladtek or Free Issue Wide range of overlay materials available including: Grade SS, Alloy 400, Alloy 825, Alloy 625, Stellite Full machining capability to assure final dimensional tolerances and finish API certified

12 CRA CLAD PRESSURE VESSELS Specialist in CRA Clad products One-stop-shop CRA clad solutions including: Pressure vessel design and fabrication CRA cladding of nozzles and other components Associated CRA clad piping and spools New or replacement pressure vessels ASME U, U2 and R stamp available Highly reliable weld overlay production process Wide range of cladding material options available CS wall thickness up to 100mm

13 INDUCTION BENDING In-house facility in Brazil: 2-16 range Batam facility being installed for 2015: 6-36 range Bend Radius: 1.5D 10D Wall Thickness: Up to 60mm Material: Carbon Steel, CRA Clad, Stainless Steel including Duplex & Super Duplex API-6A Furnace: Full heat treatment capability Extensive procedures available Capability to produce 3D and 5D bends Experience based on supply of over 2000 bends to date

14 CRA CLAD VALVES Specialist in CRA cladding technology Range of valve types and options available for surface and subsea applications including special designs Trunnion Mounted Ball Type Side Entry, Top Entry, Compact and Two-Block Floating Ball Type Split Body, Top Entry, Compact and Two-Block API 6D, 6DSS and 6A Compliance Fire Safe API 6FA - API 607 ISO Various CRA Clad material options Conform to NACE MR0175 Engineered for Sour Service, Extremely Corrosive Environment, High Temperature, (up to 700 C) plus High-Pressure (rating up to API 15000) applications Pipelines, Refineries, Power Plants & Desalination Plants TOP ENTRY BODY TWO-BLOCK BODY 14

15 SEAM WELDED CRA PIPES Rolled and longitudinal seam welded to API5LC Wall thickness up to 15mm Materials 300 and 400 Series Stainless Steels Duplex (2205) & Super Duplex (2507) 904L (UNS N08904) 6 Mo (254 SMO, AL6XN) Alloy 825 (UNS N08825) Alloy 625 (UNS N06625)

16 SERVICES Clad Pipe Spool Fabrication Testing and Proving Services

17 CLAD PIPE SPOOL FABRICATION Reduces site construction costs Controlled environment Maximises quality and productivity Our One-Stop-Shop approach helps our customers save time and cost, whilst improving quality. Full services pipe spooling capability available Fitting, Welding, Hydrotest, Painting, Packing and Crating Highly skilled team with extensive CRA experience Full traceability and documentation For Onshore, Topsides, Subsea applications

18 TESTING and PROVING SERVICES Purpose Built test equipment 4 Point and Bend Testing Lateral buckling tests Reel lay simulations Conventional S-Lay / J-Lay simulations Hydrotest to 1400 Bar by machine and 2500 Bar manual Services available to operators, designers, and contractors Can be used for Clad and non Clad pipe Available for proof of concept at FEED stage Available for proof of product and/or installation method at delivery stage. Elevated or Low Temperature and/or Pressurised Testing

19 FACILITIES Batam Manufacturing Facility Brazil Manufacturing Facility Saudi Arabia Manufacturing Facility* * Under construction. Opening scheduled Q1 2016

20 BATAM, INDONESIA Mechanically Lined Pipe Weld Overlay Clad Pipes & Fittings Testing and Simulations Clad Pipe Spooling & Clad Pressure Vessels Clad Valves Induction Bending* Equipment Manufacture Conveniently located to port Over 20,000m2 state-of-the-art covered facility 19 twin head and 35 hex/quad head horizontal weld overlay machines 60+ vertical weld overlay machines 50,000m2 of pipe storage and laydown Conveniently located near to major coating yard * From Q1 2016

21 RIO De JANEIRO - BRAZIL Weld Overlay Clad Pipes & Fittings Induction Bending Heat Treatment facility Clad Pipe Spooling Over 5,000m2 state-of-the-art covered facility. Total 8,000m2 2 twin head and 26 single head for Pipes & Fittings Strategic location close to main industries and Oil & Gas operators

22 DAMMAM, SAUDI ARABIA* Weld Overlay Clad Pipe Weld Overlay Clad Fittings Clad Pipe Spool Fabrication State-of-the-art covered facility at Dammam Industrial Area 2 10 Horizontal and 20 Vertical weld overlay machines Pipe storage and laydown Conveniently located to port Conveniently located near to concrete weight coating and bending facilities * Under construction. Opening scheduled Q1 2016

23 QUALITY AND RELIABILITY Quality assurance to international standards World class quality control systems Cutting edge technology for inspection and verification Automatic visual inspection Laser scanning for discontinuities In-house R&D team Assured constant innovation and improvement In-house NDE For greater reliability and control Cladtek: No1 in Quality and Reliability

24 CERTIFICATION and ACCREDITATION Cladtek are certified to: Quality management to ISO 9001:2008 Environmental management to ISO 14001:2004 Safety management to OSHA 18001:2007 Quality management to API Q1 since 2010 API 5LD License since 2008 API 5LC License 0019 since 2010 ASME U, U2 & R stamp

25 LOGISTICS MADE EASY Batam is a duty free zone 15km from Singapore Major Global logistics hub Easy inbound and outbound materials transport Regular shipping and airfreight options Flight connections to the world Batam/Singapore ferry link 45 minutes transit time Singapore is also a major trading hub boasts ready availability of many services and products

26 WHY CRA? Very high corrosion resistance Well suited to CO2 and H2S presence where ordinary CS is readily corroded Well suited to High Temperature / High Pressure applications (HTHP) Eliminates the need for chemical injection for corrosion protection Cleaner produced water for easier disposal Cost effective when compared to solid products such as duplex More reliable when compared to 13Cr materials Highly reliable product: reduces project and operational risk Lower whole of life cost Minimal pigging requirements High system cleanliness no scale or corrosion products to block filters Cladtek: Your Partner for CRA

27 WHY CLADTEK Largest capacity for CRA weld overlay in the world Technologically superior CRA MLP product Cost Effective CRA manufacture Easy Logistics Strategically located global manufacturing capability One-Stop-Shop CRA service Pipe, Fittings, Bending, Pressure Vessels, Spooling and Valves Quality and Reliability Flexibility and friendly service Cladtek: Your Partner for CRA

28 THANK YOU Enquiries:

29 Appendices Sample Projects CLIENT/OWNER PROJECT GRADE QTY * Tons Santos/Clough/Subsea7 Pertamina / IKPT Shell / PDO British Gas (BG) / IntecSEA Mutineer Exeter, Australia Sth Sumatra Gas, Indonesia (Sour Gas) Harweel, Oman (Sour Gas + Oil) Hasdrubal, Tunisia (Sour Gas), FLOWLINE SIZE TEMP Deg C Length km X65 - Alloy 316L2.5Mo " X52/Alloy X65/ Alloy DNV450 / Alloy Hess Jambi Merang, Indonesia DNV360/316L Medco Singa Lematang, Indonesia (Sour Gas) X52/ Tenaris Test Program X65/825, DNV450/316L N/a - Pertamina PPGJ (Sour Gas) X60/ Husky / Saipem Liwan, China DNV Husky / Saipem Liwan, China DNV L Repsol/Eni - Cardon IV Perla, Venezuela X65/316L Exxon Mobil Damar, Malaysia DNV450/ Cladding only