SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS. M18 FUEL 1-1/2" Linemen Magnetic Drill CATALOG NO. STARTING SERIAL NUMBER

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1 (7x) 48 4 SERVICE PARTS LIST SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS M18 FUEL 1-1/2" Linemen Magnetic Drill CATALOG NO (3x) STARTING SERIAL NUMBER G7A REVISED BULLETIN BULLETIN NO DATE July 201 WIRING INSTRUCTION See pages 4 and Position # Disc Springs as shown 81 (3x) 80 Torque Chart on Page 00 0 EXAMPLE: Component Parts (Small #) Are Included When Ordering The Assembly (Large #). 8 7 (x) (1x) DO NOT disassemble Magnetic Base (1) beyond items 2, 3 & 4. Internal components beyond that point are timing sensitive M4 x 18mm Pan Hd. T-20 Screw (2) Cable Clamp (Same as on drill motor) (1) M x 1.mm Pan Hd. T-2 Screw (4) M4 x.2 Pan Hd. T-2 Screw (7) Housing Cover (1) Battery Pad (1) Handle Square Driver (1) Washer (2) Disc Spring (3) Housing Support (1) M8 x 1., mm Hex Socket Hd. Cap Scr (2) Carrying Handle (1) PCBA/Battery Connector Block Assembly (1) M2. x 7/32" Round Hd. Phillips Screw (2) Quick Connect Hub Assembly (1) Feed Handle (3) mm Hex Set Screw (3) /4-20 x 1", 4.mm Hex Button Hd. Screw (4) Magstand Base with Bushings (1) Lower Control Board with LED (1) Rack (1) Dovetail (1) /4-20 x 3/4", 3/1" Hex Socket Hd. Screw (3) Dovetail Rail (2) Insert Adapter (1) Screw (4) LED Switch Assembly (1) Rubber Washer (1) Spindle Lock Shaft (1) Retaining Ring (1) Magnet Control Knob (1) mm Hex Socket Hd. Cap Screw () M3 Flat Head Machine Screw (2) Steel Ring (1) Dovetail and Rail Kit (1) Magstand Base Assembly (1) Pipe Adapter Insert Kit (Accessory) (1) Rack/Gear Shaft Assembly (1) Magnetic Base/Rear Gearcase Assembly (1) Blow Molded Carrying Case (1) Rubber Switch Cover (1) Housing Assembly (1) Alignment Pin (1) Safety Strap (Not Shown) (1) Service Nameplate (Not Shown) (1) Warning Label (Not Shown) (1) Knob Label (Not Shown) (1) Permanent Magnet Label (Not Shown) (1) MILWAUKEE ELECTRIC TOOL CORPORATION 1313 W. Lisbon Road, Brookfi eld, WI 300 Drwg. 1

2 48 Torque Chart on Page d a 3 7b SERVICE FIXTURES: Rotor Press Fixture Spindle Bushing Press Fixture Rotor Removal Fixture e 2c 2d 2f 2b 2a c 2d 17 2e 2f Orientation of 2c is important Flat 2a 2b 2c 2 2d 2e 2f a 7b 7 7d NOTE: Assy. #1 is now located on other side of gearcase. 8 1c 1b 1a 1a 1b 1 1c FIG. PART NO. DESCRIPTION NO. REQ Ejector Pin Assembly (1) Chuck Collar (1) 2a Retaining Ring (1) 2b Spindle Collar (1) 2c Spindle Key (1) 2d Pin (1) 2e Spring (2) 2f Torsion Spring (1) Spindle Plug (1) Spring (1) Retaining Ring (1) Ball Bearing (1) M x mm Pan Hd. T-20 Screw (4) Gearcase (1) Shift Knob Retainer (1) O-Ring (1) Speed Knob (1) Dovetail Lock Block (1) Cord Clamp (1) M4 x 1 Pan Hd. T-20 Screw (1) Adjustment Lever Assembly (1) 1a Screw (1) 1b Spring (1) (x) c Adjustment Lever (1) Guide Rod (1) Shift Bracket A (1) Spring (1) Shift Bracket B (1) Steel Ball (1) Spring (1) Spindle (1) rd Intermediate Gear, Low (1) Coupler (1) Drive Hub (1) rd Intermediate Gear, High (1) Washer (1) Retaining Ring (1) Ball Bearing (1) Gasket (1) Lube Hose Fitting with O-Ring (1) Diaphragm w/ Pins (1) Ball Bearing (1) Round Head Phillips Screw (2) Ball Bearing (1) x 3/1" Flat Head Phillips Screw (4) Metal Plate (2) M4 x 18mm Screw (4) Cord Clamp (Same as on base) (1) Power Cable with Terminals (1) Motor Housing Support (1) M4 x mm Fillister Head Taptite Screw (4) Insulator Support (1) Rotor (1) Ball Bearing (1) Wave Washer (1) Electronics Assembly (1) 7a Stator Assembly (1) 7b Lower PCBA (1) Upper PCBA (1) 7d On-Off Switch (1) Insulator Cover (1) M3 x 14 Pan Hd. Plastite T-10 Screw () Motor Housing Cover (1) M4 Pan Hd. Plastite T-20 Screw (4) Switch Button Assembly (1) Garter Spring (1) Pinion/1st Intermediate Gear Assembly (1) Pinion/2nd Intermediate Gear Assembly (1) Diaphragm Assembly w/bearings and Seal (1) Rotor Assembly (1) Gearcase Assembly (1) Speed Knob Assembly (1) Spring/Key Kit (1) Lubricant Container/Control Assy. (Accessory) (1) Container Bracket Assembly (1) Warning Label (1) Motor Housing Assembly (1) Insulator Assembly (1) Ejector Spring Kit (1) Retainer (1) Bushing (1) Chuck Adapter (1) /2" Keyed Chuck (with Key) (1) Key Holder (1) Chuck Key (1) /4" Weldon to 1/2" Chuck Adapter w/key Danger Label (Not Shown) (1) (1)

3 LUBRICATION: Type "Y" Grease, No ( oz. tube) Use approximately grams, 3 ounces LUBRICATION NOTE: When servicing the drill motor, 90-9% of old grease must be removed prior to new grease being added Install parts shown into/onto Gear Case Assembly (174) prior to applying any lubrication. 2 Apply 13 grams (approximately.4 ounces) of grease in this area of the gear case prior to installing the Pinion/1st Intermediate Gear Assembly (170). 3 With the aid of a grease gun, place 2 grams (approximately.9 ounces) in and around the gear case cavity for the 3rd Intermediate Gear system (24, 2, 2 and 27). 4 Apply a heavy coating of grease over the entire Pinion/1st Intermediate Gear Assembly (170) Install the assembly (170) into gear case and place -8 grams ( ounces) fully around gear space. This step will require 39 grams (1.4 ounces) of grease. Place 13 grams (approximately.4 ounces) of grease at each of three positions over and around the Pinion/1st Intermediate Gear Assembly (170) (3x) 8 7 (x) Lightly coat the inside V channel of both Dovetail Rails (91) with grease. Place a light coat of grease onto the front teeth of the Rack (87). 89 Lightly coat both sides of the two Washers () and three Disc Springs ().

4 Magstand Base Opening 113 Route yellow wires of LED Switch Assembly (113) from Housing Cover (), through the opening in Magstand Base () and connect to PCBA as shown. Route the four wire sleeved assembly from the Magnetic Base Assembly (1), through the opening in Magstand Base () and connect to PCBA as shown. Route the wires from the Power Cable () from drill motor through the opening in the Housing Support (7). Secure the black and red wires to PCBA with a lock washer and screw at each terminal. Connect the remaining brown/blue wire assembly as shown. Secure Power Cable to the Housing Cover () with Cord Clamp () and two Screws (48). Be sure the wires between the PCBA and Battery Connector Block are places securely in wire traps on the side of PCBA boat as shown. 1 Secure the ground wire from Battery Connector Block to the bottom of the PCBA boat. 48

5 1 0 7d Item SCREW TORQUE CHART Seat Torque Part Number (Kg./cm.) (In./lbs.) a d Connect the wires from the Power Cable () to the drill motor as shown. Secure the terminated red and black wires with a lock washer and screw at each terminal location on the Upper PCBA (). Insert the male connector with the thin brown and blue wires from the Power Cable to the corresponding female connector on the Upper PCBA. With the Switch Button Assembly (2) and Garter Spring (3) in place, assemble together two motor housing halves (1 and 0) and secure with screws (1 and 7). Secure Power Cable to the Motor Housing Support (1) with Cord Clamp () and two Screws (48). 1