AVL TRAINING CATALOG 2016

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1 AVL TRAINING CATALOG 2016 Gurgaon India AVL India Pvt Ltd Udyog Vihar Phase IV Gurgaon Haryana

2 Disclaimer Copyright 2016 by AVL India Pvt. Ltd., Gurgaon India The contents of this document may not be reproduced in any form or communicated to any third party without the prior written consent of AVL. While every effort is made to ensure its correctness, AVL assumes no responsibility for errors or omissions which may occur in this document or for damage caused by them. All mentioned trademarks or registered trademarks are owned by their respective owners. Printed in India at AVL - All rights reserved

3 TABLE OF CONTENTS TABLE OF CONTENTS... 3 TRAINING... 4 HOW TO READ THIS CATALOG... 6 TRAINING FOR TESTBED AUTOMATION... 7 TRAINING PUMA OPEN ENGINE TESTBED... 8 TRAINING EDACS AUTOMATION SYSTEM... 9 TRAINING FOR DYNAMOMETERS TRAINING EDDY CURRENT DYNAMOMETERS TRAINING FOR MONITORING, CONTROL, SIMULATION TRAINING BME 400 STAND ALONE TRAINING FOR CONSUMPTION MEASUREMENT TRAINING FUEL MASS FLOW METER TRAINING FUEL BALANCE TRAINING AVL FUEL CONDITIONING COMPACT TRAINING AVL FUEL METER COMPACT TRAINING BLOW BY METER TRAINING FOR COMBUSTION MEASUREMENT TRAINING INDICATING DEVICES FUNCTION AND OPERATION TRAINING FOR EMISSION ANALYSIS AND MEASUREMENT TRAINING SMART SAMPLER TRAINING SMART SAMPLER TRAINING SMOKE METER TRAINING OPACIMETER TRAINING EXHAUST GAS ANALYSER AMA i TRAINING DILUTION SYSTEM CVS i TRAINING PARTICULATE SAMPLER PSS i TRAINING FOR MEDIA CONDITIONING TRAINING CONSYSAIR TRAINING CONSYSAIR MAINTENANCE TRAINING CONSYSCOOL COOLANT CONDIT TRAINING FOR VEHICLE TESTBEDS TRAINING CHASSIS DYNO... 35

4 FAST TRACK TO COMPREHENSIVE SKILLS. TRAINING EQUIPPING PEOPLE FOR ENGINE AND POWERTRAIN TESTING Engine / Powertrain development is taking place in an extremely challenging and competitive environment. Fast time-to-market requirements, increasing complexity and strong cost pressure are setting the stage for development projects. Success largely depends on the people who can make it happen. Their motivation and skills set are the key. If project team members are not optimally trained on the testing tools or shown the methodical approach to take, projects may not be completed in terms of time and quality and usually result in cost overruns. AVL s TRAINING program equips for competent, safe and reliable engine / powertrain testing. Instructor-led Training Training classes are conducted either at the customer site or at one of the global AVL Training Centers. Well-equipped class rooms and simulators for practical exercises as well as real test equipment guarantee efficient knowledge transfer and fast learning. Didactically and professionally skilled trainers (through regular practical assignments) impart the necessary knowledge to perform the testing tasks. Available training classes: Product Training courses allow staff to develop knowledge to understand and utilize AVL test systems for engine / power train testing. Technology Seminars for staff to understand existing and new technologies, testing topics as well as legislative demands for engine / powertrains.

5 Benefits Sustained build-up of knowledge in the operation of AVL testing equipment Fast track to comprehensive skills to meet testing goals Competitive advantage through shorter development cycles Highly motivated staff Financial Aspects Return on this effective training investment is immediate. E.g. avoiding the additional costs associated with a 2-week time delay in a development project would already pay for the education of a small team of operators and testing engineers References > 1600 training days per year for products and technologies at customer sites or AVL Training Centers > 500 trainees per year from almost all engine and powertrain companies Customer statements Expectations met to 100% Professional trainers - excellent expertise and know-how of trainers Interesting discussions and mutual exchange of experiences Well-structured and consistent training content

6 HOW TO READ THIS CATALOG Different job titles require different skill sets ( ). Taking this into account, you ll find the relevant information in each course description based upon the following common tasks and roles: Operation (Test Operator) Parameterization (Test Engineer) Data Evaluation (Post Processing Personnel) Maintenance & Service (Calibration / Maintenance / Service Personnel) Administration (Test Field Administrator) If there are different job titles / tasks available in your organization and you need assistance in setting up a curriculum / education package for your organization, please get in touch with either your local representative or the AVL Skills Center India (mailto: skillcenter.india@avl.com ).

7 TRAINING FOR TESTBED AUTOMATION In this section you will find courses designed to enhance your knowledge and skills on AVL Testbed Automation for different applications.

8 TRAINING PUMA OPEN ENGINE TESTBED TINSKTR This training refers to PUMA Open versions 1.5.2, Operation (Test Operator), Parameterization (Test Engineer) The participant is able to operate the PUMA Open automation system. He is able to define and execute manual measurements, run pre-defined test runs and modify basic parameters. Increase the efficiency uptime of test bed. Raise the level of user s confidence of participants to operate and understand high-end automation system Introduction to modern engine testing methodologies and discussion on best practices in high-end engine automation system. Content PUMA Open System Architecture PUMA Open bus architecture F-FEMs, C-FEM-P Hardware requirements for system installation Function and parameter set-up Semiautomatic calibration / adjustment for analog input values Monitoring functions Data acquisition, Basic Recorder functions PC hardware requirements (Bus System, PC configuration License handling and check of test bed configuration using the PCT Service Tools System Explorer and Tracer I/O channel set up (temperature, pressure, digital signals) Dynamometer Load cell adjustment and calibration Fuel consumption/smoke meter/blow by (set up) Controller overview Measurements and evaluation Checking the installation by means of schematic drawings Open discussion and feedback Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of operation of a unit under test. Knowledge of PC s and Windows If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment for practical exercises. 4 days training by means of blended learning with theory and practice on measurement devices and simulators available at skills center Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

9 TRAINING EDACS AUTOMATION SYSTEM TINSKTR This training refers to EDACS Automation system with latest version Operation (Test Operator), Parameterization (Test Engineer) The participant is able to operate the EDAC Open automation system. He is able to define and execute the recorder, test runs and modify basic parameters. In addition he knows about connected hardware, Maintenance and Troubleshooting. Content Data Acquisition H/W EDACS System Architecture PC hardware requirements (Bus System, PC configuration) Overview of Dyno controller BME 400 Overview of Dyno Alpha 80 Operation and Functions of Edacs System Data acquisition Parameter set up and adjustments Online Calibration Function in Edacs Setup and execution of test runs Monitoring functions Connection of standard AVL measurement devices to Edacs Dyno calibration with BME 400 Formula Device Editor, set up new formulae: Online & on demand Basic Recorder functions Post Processing / Uniplot License handling in Edacs Connection of standard AVL measurement devices to Edacs Maintenance & Troubleshooting Open discussion and feedback Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of operation of a unit under test. Knowledge of PC s and Windows If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment for practical exercises. 3 days training by means of blended learning with theory and practice on measurement devices and simulators available at skills center Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

10 TRAINING FOR DYNAMOMETERS In this section you will find courses designed to enhance your knowledge and skills on AVL Dynamometers.

11 TRAINING EDDY CURRENT DYNAMOMETERS TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Eddy Current Dynamometers and to perform basic maintenance. Content Operation of the system via BME Working principle of the dynamometer Working principle of the power unit LSE Troubleshooting and basic maintenance Speed acquisition: measuring principle and mechanical layout, adjustment and calibration DynoPerform (ELB) specific controllers Cooling Water Channels Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Training course BME Stand Alone recommended If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises. 2 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

12 TRAINING FOR MONITORING, CONTROL, SIMULATION In this section you will find courses designed to enhance your knowledge and skills on AVL Testbed Control and Simulation.

13 TRAINING BME 400 STAND ALONE TINSKTR Operation (Test Operator), Parameterization (Test Engineer), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the BME via menus on the operating panel. In addition he understands the database structure and is able to adjust the engine-dyno controllers. Content Hardware overview Connection possibilities and hardware environment Dyno Interface Discussion of the BME database by means of practical examples Explanation of engine and dynamometer controllers for stationary purposes Adjustment of engine and dynamometer controllers for stationary purposes Operation of the BME via operating panel Parameter menu Recall mode Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 2 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

14 TRAINING FOR CONSUMPTION MEASUREMENT In this section you will find courses designed to enhance your knowledge and skills on AVL instrumentation solutions for the consumption measurement of fuel, blow by, oil and urea.

15 TRAINING FUEL MASS FLOW METER TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Fuel Mass Flow Meter, to perform measurements and to carry out simple maintenance. Content Basic knowledge of fuel consumption measurement Measurement principle of the Coriolis Sensor Explanation of Flow Chart (Schematics) Overview of System setup (hydraulic and electric interfaces) Operation Operating States Operation via instrument controller, PUMA system or PC software Explanation of important measurement parameters Functionality of implemented options Maintenance Check Emergency Stop relay Pressure regulator Fill Valve Leak check Zero Consumption Measurement Filter Mat Fuel pump Overflow protection Calibration using Accuracy check (if calibration sensor is available) Theoretical explanation of Fuel Mass Flow Meter calibration with the Fuel Reference Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, hydraulics and measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

16 TRAINING FUEL BALANCE TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Fuel Balance, to perform measurements and to carry out simple maintenance. Content Basic knowledge of fuel consumption measurement Measurement principle of the Balance (gravimetric principle) Explanation of Flow Chart (Schematics) Overview of System setup (hydraulic and electric interfaces) Operation Operating States Operation via instrument controller, PUMA system or PC software Explanation of important measurement parameters Functionality of implemented options Maintenance Check Leak check Solenoid valve Damping oil Spring elements Accuracy check Calibration and adjustment Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon (India) or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, hydraulics and measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

17 TRAINING AVL FUEL CONDITIONING COMPACT TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Fuel Conditioning COMPACT, to perform measurements and to carry out simple maintenance. Training Content Basic knowledge of fuel conditioning Explanation of Flow Chart (Schematics) Overview of system setup (hydraulic and electric interfaces) Operation Operation via Display Unit COMPACT or PUMA System Operating States Functionality of implemented options Maintenance Check Fan Filter mat Leak check Fuel filter Water filter Valves Emergency stop Cleaning water circuit Calibration requirements and solutions Training class is conducted in English Max. participants: 5 persons Venue at AVL Skills Center India or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, hydraulics and measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

18 TRAINING AVL FUEL METER COMPACT TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Fuel Meter COMPACT, to perform measurements and to carry out simple maintenance. Training Content Basic knowledge of fuel consumption measurement Measurement principle of the Coriolis Sensor Explanation of Flow Chart (Schematics) Overview of system setup (hydraulic and electric interfaces) Operation Operation via Display Unit COMPACT or PUMA System Operating States Functionality of implemented options Maintenance Check Fan Leak check Pump Overflow detector Emergency stop Calibration requirements and solutions Training class is conducted in English Max. participants: 5 persons Venue at AVL Skills Center India or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, hydraulics and measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

19 TRAINING BLOW BY METER TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Blow By Meter, to perform measurements and to carry out simple maintenance. Content Basic working principle and typical application areas Overview of System set-up (mechanical and electrical installation) Explanation of the installation of the different Blow By Lines Blow-by Gas Line Blow-by Gas Feed Line Blow-by Gas Discharge Line Blow-by Gas Recirculation Operation Measurement principle Operation via PUMA system Functionality of implemented options Maintenance Cleaning Orifice Measuring Pipe Dampers Calibration Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally. Basic knowledge of mechanics and measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

20 TRAINING FOR COMBUSTION MEASUREMENT In this section you will find courses designed to enhance your knowledge and skills on AVL combustion measurement devices and tools.

21 TRAINING INDICATING DEVICES FUNCTION AND OPERATION TINSKTR Operation (Test Operator), Parameterization (Test Engineer) The participant is familiar with the AVL Indicating Hardware and is able to operate Indicating Software. Finally basic diagnostics and problem solving can be done by him/her. Furthermore the participant is able to implement the devices in the Indicating measurement chain. Content Indicating basics Physics behind the measurement chain Interpretation of measurement results Indicating Hardware Transducers Amplifiers Measurement devices Crank angle encoders Software IndiCom Installation Parameterization in IndiPar Display objects for Ifiles Calcgraf Practical Exercises at engine test bed Setup of measurement chain Installation of devices in measurement chain (e.g. FFEM - AIN) Calibration methods Puma integration Execution of different measurements based on application examples Installation of a sensor database Diagnostic and troubleshooting Plausibility check Training class is conducted in English Max. Participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer will be invoiced additionally Engine testing knowledge The client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 4 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participants

22 TRAINING FOR EMISSION ANALYSIS AND MEASUREMENT In this section you will find courses designed to enhance your knowledge and skills on AVL Emissions Measurement solutions.

23 TRAINING SMART SAMPLER 472 TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant knows the basics of particulate measurement on diesel engines and the use of the AVL Smart Sampler 472 partial dilution tunnel. He is able to operate the system for homologation and engine development test run cycles. He is familiar to setup steady state and transient tests. Content Introduction into particulate measurement and partial flow systems Legislation overview Overview of the system and the hardware structure Installation/Integration Handling of the steady state and transient test under consideration of boundary conditions and execution details Parameterization of test cycles (ETC, ESC) Running a test and analyzing of the control parameter Steady state and transient result calculation Executing of the control checks according to ISO standards Operation of the SPC472 using AK control commands Maintenance tasks Training class is conducted in English Max. Participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer have to be ordered additionally General knowledge of emissions measurement technology Basic knowledge of electrical and mechanical engineering The client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 4 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participants

24 TRAINING SMART SAMPLER 478 TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant knows the basics of particulate measurement on diesel engines and the use of the AVL Smart Sampler partial dilution tunnel. He is able to perform basic maintenance tasks. Content Introduction into particulate measurement and different partial flow systems Legislation overview High level particulate measurement Explanation of the system and the hardware structure Installation/Integration and test set-up Operating via PC and Host Handling of the steady state and transient test under consideration of boundary conditions and execution details Parameterization of test cycles (e.g. ETC, ESC) Running a test and analyzing of the control parameter Steady state and transient result calculation Executing the control checks according to ISO16183 Using AK commands for the SPC controlling Sensors calibration Internal and external response time check Maintenance tasks Troubleshooting : Training class is conducted in English Max. participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer will be invoiced additionally : It is necessary to have basic knowledge of electrical and mechanical engineering. General knowledge of emissions measurement technology The client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 4 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participant

25 TRAINING SMOKE METER TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the AVL Smoke Meter, to perform measurements and to carry out simple maintenance. Content Basic knowledge of particulate measurement Overview of System set-up (mechanical, pneumatically and electrical installation) Explanation of the installation of both Sampling Probe and Sampling Line Operation Measurement principle and different measurement procedures Operating States and Functions Operation via instrument controller, PUMA system or PC Explanation of important parameters Functionality of implemented options Maintenance Cleaning Reflectometer Head Light gates Camshaft Sampling Probe Sampling Lines White value plate Changing the Filter Element Leak check Sampled volume check (using Volume Tester) Reflectometer head check (using Reflectance Standards) Training class is conducted in English Max. participants: 5 persons Venue at AVL Skills Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

26 TRAINING OPACIMETER TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to operate the Opacimeter, to perform measurements and to carry out simple maintenance. Content Basic knowledge of emissions measurement Overview of System set-up (mechanical, pneumatically and electrical installation) Explanation of the installation of both Sampling Probe and Sampling Line Operation Measurement principle and different measurement procedures Operating States and Functions Operation via instrument controller, PUMA system or PC (Opacimeter software) Explanation of important parameters Functionality of implemented options Maintenance Cleaning the Window Modules and the Measuring Chamber Cleaning the Sampling Lines Changing the Filter Element Leak check Calibration and linearity check Training class is conducted in English Max. participants: 5 persons Venue at AVL Skills Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally Basic knowledge of mechanics, measurement techniques General test bed knowledge If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

27 TRAINING EXHAUST GAS ANALYSER AMA i60 TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant understands the principles of analyzers and the layout of AMA i60. He is able to operate the main functions and to do the basic maintenance task. The participant obtains a basic understanding of the foundations of emissions measurement. Content Basics of emissions measurement and legislation Overview of the customer specific system configuration HSS-Prefilter Measurement principles of the analyzers Pneumatic layout of the customer specific analyzers Physical and pneumatic layout of AMA i60 Electric components and control layout igem AMA software operation Operation of AMA i60 Parameterization on operator level Basic maintenance tasks Training class is conducted in English Max. participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer will be invoiced additionally. Technical, electrical/electronic and physical background General knowledge of engine or vehicle testing The client has to provide sufficiently installed and commissioned equipment for practical exercises 4 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participants

28 TRAINING DILUTION SYSTEM CVS i60 TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant understands the theory, layout and functioning of the customer-specific CVS system and is able to operate the system for gasoline and diesel applications. Content Basics of emissions legislation Basics and function of the CVS i60 system Systems design and flow schematics igem CVS Software operation System functions and parameterization Basic maintenance work System check ical CVS i60 Calibration Unit ical CFO Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skills Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally. Training regarding the particulate sampler PSS i60 is not part of. For details please refer to the training TRAINING PARTICULATE SAMPLER PSS i60 Basic mechanical and electrical knowledge General knowledge of engine or vehicle testing If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 3 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

29 TRAINING PARTICULATE SAMPLER PSS i60 TINSKTR Operation (Test Operator) Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant understands the theory, layout and functioning of the customer-specific PPS i60 system and is able to operate the system. Content: Basics and function of a PSS i60system Systems design and flow schematics System functions and parameterization Operation of the system Basic maintenance work PSS i60 MFC Calibration Unit Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skills Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally. Basic mechanical and electrical knowledge General knowledge of engine or vehicle testing If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1.5 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants

30 TRAINING FOR MEDIA CONDITIONING In this section you will find courses designed to enhance your knowledge and skills on AVL Conditioning systems.

31 TRAINING CONSYSAIR TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant has basic knowledge of Combustion Air Conditioning. He/She is able to operate the AVL ConsysAir and to define global and specific device settings. Content System function and procedure Function of the ConsysAir Testbed requirements for combustion air conditioning systems Influence of the condition of Intake Air on the engine System setup (mechanical and hydraulic connections) H-X Diagram for air humidity, explanation of different examples Interpretation of test results via PUMA Concerto Troubleshooting with common examples Operation of the system Operating States Control Panel Global Settings, Device Settings Device Type Setting Different types of operation Control via external automation system (PUMA, DUI) Remote-Controlled Operation via Hybrid Interface Autonomous stand-alone operation Training class is conducted in English Max. Participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer will be invoiced additionally Basic knowledge of thermodynamics and control The client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 2 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participants

32 TRAINING CONSYSAIR MAINTENANCE TINSKTR Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant is able to perform maintenance tasks according to the maintenance plan. Training Content Explanation of maintenance schedule Standard maintenance work Cleaning Leak and visual check Pressure test Different tasks according to maintenance schedule Heating Moisture Plant Heat Exchanger Blower, Air ducts Compressed air supply Condensate Training class is conducted in English Max. participants: 5 persons Venue on site. Traveling time and traveling expenses for the trainer will be invoiced additionally Basic knowledge of thermodynamics and control Profound knowledge of operating the AVL ConsysAir The client has to provide sufficiently installed and commissioned equipment running properly for practical exercises All the necessary wear parts, service and maintenance tools are not included and have to be ordered at your local representative prior the training will take place 2 days instructor led training with hands-on practical exercise sessions Training Material AVL Certificate for participants

33 Training Catalog 2016 AVL Instrumentation & Test Systems TRAINING CONSYSCOOL COOLANT CONDIT. TINSKTR Operation (Test Operator), Maintenance & Service (Calibration / Maintenance / Service Personnel) The participant has basic knowledge of the Coolant Conditioning. He is able to operate the Coolant Conditioning System and to perform basic maintenance. Content Basic knowledge of Coolant Conditioning System System setup (mechanical, electric and hydraulic connections) Operation AVL Device Control Software (DCS) Operation via PUMA system Overview Interface Protocol (AK Protocol) Functionality of implemented options Maintenance Cleaning U/P Converter Automatic Air Bleeder Valve Dirt Trap Check and Adjust Pressure Reducer for compressed air Control valve Flow Switch Filling and Draining Leak Check Circulation Pump Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skills Center Gurgaon or optional on site if traveling time and traveling expenses for the trainer are ordered additionally. Basic knowledge of thermodynamics and controller PUMA Basic knowledge recommended If the training class is conducted on site the client has to provide sufficiently installed and commissioned equipment running properly for practical exercises 1 day instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch if AVL is the venue for training AVL Certificate for participants Page 33

34 Training Catalog 2016 AVL Instrumentation & Test Systems TRAINING FOR VEHICLE TESTBEDS In this section you will find the course designed to enhance your knowledge and skills on AVL Vehicle Test beds. Page 34

35 Training Catalog 2016 AVL Instrumentation & Test Systems TRAINING CHASSIS DYNO TINSKTR Operation (Test Operator) The participant is able to operate a standard chassis dynamometer based on the automation system VECON and MMI. The participant is able to operate and maintain the system. In addition he is able to detect and to solve failures. Content: Physical principles Chassis dynamometer from the technical point of view General description of chassis dyno applications and functions Mathematical and physical basics of the chassis dynamometer Measurement of speed and force Mechanical and electrical components of chassis dynamometer System description of standard chassis dynos Safety instructions Chassis dyno switch on/off procedures Operating elements and indicators (MMI, operating steps manual/automatic) Execution of automatic test runs MMI system configuration, data acquisition Service and maintenance jobs for standard chassis dynamometers according to technical documentation and manuals Practical system test with chassis dynamometer and evaluation of results for service and maintenance Practical exercises for basic troubleshooting and fixing of electric, electronic, mechanic and software components Failure detection and basic troubleshooting and fixing for different types of mechanical system components (e.g. calibration, bearings, speed encoder alignment, vehicle fixing) Training class is conducted in English Max. Participants: 5 persons Venue at AVL Skill Center Gurgaon Technical, electrical/electronic and physical background General knowledge of engine or vehicle testing Basic knowledge of mechanic and electronic technology 3 days instructor led training with hands-on practical exercise sessions Training Material Drinks and lunch AVL Certificate for participants Page 35