India / Middle East / Africa

Transcription

1 India / Middle East / Africa

2 Company Overview Operating in the Indian oil industry for close to 3 decades Tubestar International operations established in UAE in 2012 Providing service to 90% of private Drilling contractors / Service companies / Operators operating in India Total employee strength of more then 250+ people TUBE TRACK Indigenously developed software for online tracking of assets Full Member of LEEA, UK Approved by ABS, Lloyds, IRS, DNV-GL as a service supplier for thickness gauging including ESP a constituent of intermediate and renewal special periodic surveys. Established Tubestar Rig Inspection & Audit Services in 2012 Fearnley Proctor NS Accreditation and Standards Subscription First Indian Oilfield service company accredited to DNVGL-CP 0484 ( 402B) Member DROPS organisation Corporate Member of SPRAT, Member IRATA since May

3 Few of our Clients AGGREGO 3

4 Company Mission Statement Tubestar is committed to provide reliable customer services to have successful operations in place every time. We shall ensure our reliability in service provision to meet any potential service needs of the industry through continual upgradation of our employee skills and qualifications better techniques and reliable equipment support cost effective business solutions Our Aim remains forever to achieve customer confidence in our services ensuring smooth operations of customer equipment every time. 4

5 QHSE Philosophy TUBESTAR has established high level of policies, controls and standards to optimize Quality, Health, Safety, and Environmental performance in all operations of NDE, Load Testing, Product Inspection and allied specialized services. To achieve this goal, TUBESTAR strives to continually improve employee competencies to meet product & service requirements for effective implementation of Quality & HSE policies on top priority. TUBESTAR ensures compliance with all customers, applicable local and International legal and regulatory requirements related to services and operations. Moreover, TUBESTAR operates all its activities promoting a safe and healthy work environment eliminating risks to employees & other interested parties and at the same time causing no damage to the environment. 5

6 QHSE Objectives.. Ensuring TUBESTAR s services meet customer and regulatory requirements on quality & safety through operational suitability of the equipments for fit to use by qualified and certified personnel. Carry out inspections & tests ensuring that no incidents and harm to employees & other interested parties and environment. Improve continually on service provision Improve operational integrity through employee consultation on Quality & HSE matters Provide all necessary training and certification support to field staff to broaden their knowledge, exposure to new technology and service standards. 6

7 Certifications ISO , from ABS for our Operational Bases in India, Sharjah and Saudi Arabia IADC South Central Asia Chapter and Global Associate Member from Houston NS 2, Member issued by Fearnley Proctor IRATA Member SPRAT Corporate Member British Safety Council- Member ABS Hull Gauging for ESP and Hull Gauging DNV- GL accreditation for Ultrasonic Thickness Measurements Lloyds Registrar Approved Service Supplier for Hull Thickness Measurement Indian Registrar of Shipping - Approved Service provider for Thickness Measurement of Hull Structure DNV-GL certification to CP 0484 (402B) Full Member LEEA UK Member Drops UK 7

8 Accreditation Agencies 8

9 What we offer SERVICES LIST - OCTG 9

10 Types of services OCTG Inspection Division Drill Pipe Inspection BHA/Tools/ HWDP Inspection Casing / Tubing Inspection Third party inspection Tubular/Pipe yard management Specialized Inspections Division Lifting Gears Inspection LEEA / LOLER / API Crane Load testing / Inspection API RP 2D Derrick Inspection API RG 4G Dropped Object Survey (DROPS) Hull Structural Thickness Gauging Eddy Current Inspection Rope Access Inspection and Maintenance Load Testing of cargo handling equipment/containers 10

11 Drill Pipe Inspection Inspection carried out as per API and DS-1 specifications State of the art EMI-II Newtech units Vedaq-2000C & EZW-II for carrying out DS-1 Cat5 inspection Inhouse engineering team developed dual function Scanograph EMI units Straightening services for Drill Pipes 11

12 BHA/Tools Inspection Inspection carried out as per API and DS-1 CAT3-5 specifications Visual Inspection MPI (Dry or Wet Method) Dimensional Inspection Machine Shop Inspection API Thread Gauging Post Machine Inspection 12

13 Casing / Tubing Inspection ( New and Mill Inspection ) Inspection as per API 5CT, 5B Visual Inspection Document verification Traceability Wall thickness measurements Witness online Inspections Verification with PO issued Inspections carried out International Mill locations with qualified 3 rd Party Inspectors Services carried out Internationally for: Cairn Srilanka Pty ltd Cairn India 13

14 Retrieved and Used OCTG Inspections We Specialize in used Tubing and Casing Inspections Scope.. Visual Segregation and grade sorting End area inspection UT wall thickness OD / ID blasting and cleaning EMI on full length ( for Tubing ) CDS system inspection for Casing FLMPI Hydraulic Pressure testing Bucking Services Acceptance 14

15 Tubular and Pipe Yard Management Services Objectives.. Inventory being professionally Managed OCTG maintained in good order for drilling program OCTG prepared for movement as per well plans Online reporting (web based) for stock information to nominated personnel Easy control on stock and avoiding excess inventory with visibility Damaged / repair OCTG records online Complete Pipe Yard management to ISO standards. Periodical inspection program adopted to ensure that no damaged OCTG is sent Drilling location. 15

16 Specialized Inspection Services Division 16

17 Lifting Gear Survey Safe and successful lifting operations depend, in large part, on the continued safety of the lifting equipment and accessories that are used. Failures in this kind of equipment can result in significant or even fatal injuries. Health and safety law therefore places a number of specific obligations on those providing, controlling and using lifting equipment to properly manage these risks. 17

18 Offshore Pedestal Crane Inspection / Testing Pedestal cranes inspection subjected to visual inspection at six monthly intervals in line with the API RP 2D, as well as other international standards where applicable. MPI is performed on various load bearing areas, including hooks, pedestal welds, load links & pad eyes. Full range load tests are also performed by qualified personnel 18

19 Derrick Inspection and Remedial API RG 4G Qualified personnel will carry out a Derrick Inspection (Category III) survey in line with API RP 4G and also carry out Derrick Remedial as required Category III inspections focus on load-bearing components and members to determine the condition of the mast/derrick and substructure. Bolt checks - if required carried out with Rope Access qualified inspectors Steel and Bolt Supply as per requirement / Grade available 19

20 Rig Wide Dropped Object Survey (DROPS) Objects falling from heights remain one of the most common causes of offshore accidents. Number of dropped object from derricks are increasing as rig matures and amount of redundant material on them increases Tubestar can help prevent potential dropped object becoming another unwelcome safety statistic by conducting a detailed dropped object survey of hazardous areas. Any potential dropped objects are reported and wherever possible, the risk is rectified at the time. Compile inventory of all potential drops items in the work areas with comprehensive photographic reporting along with corrective actions recommendations 20

21 Rope Access Services Tubestar has introduced Rope access Services for NDT Inspections and General Maintenance Tubestar are Members with IRATA and SPRAT Technicians are qualified to IRATA Level III / II and I 21

22 SERVICES LIST - GENERAL 22

23 MPI & Eddy Current Inspections MPI on Drilling / Hoisting & Rotary Tools, Fixed Lifting Equipment, Marine Equipment, Cranes, Cantilevers etc Eddy Current Inspection Advanced NDT technique used to detect surfaceexuding defects without having to remove offshore paint. Time saving and avoids damage to item 23

24 Services list Marine Sector Ultrasonic Gauging SPS Surveys (ESP and Non ESP Vessels) Line Scanning Thermography Inspections Comprehensive Ship Inspection Report UT Spot Wall Thickness Surveys Crane Inspection Services including NDT ( As Per API RP 2D ) Crane load testing Services Crane Load Path NDT Services Rope Access Services Rope Access NDT Drops Object Survey Lifting Gear Survey MPI / LPT / Eddy Current Inspections 24

25 Thickness Gauging / Ultrasonic Inspections Approved by ABS / DNV / Lloyds / IRS as a service supplier for thickness gauging a constituent of intermediate and renewal special periodic surveys part of class certification Thickness gauging on Low/High Pressure lines including mud lines, air lines, ballast lines, choke and kill lines/manifolds etc UT Shear wave inspection for internal defects 25

26 Tubetrack Innovative Reporting Solutions Tubetrack is used for tracking the history of tubular and which can help client to monitor the condition of its tubular at any point of time. Tubetrack is an online web based system which can be accessed from anywhere and does not need installation on the client's computer. Traditional form of giving reports doesn t allow the client to have a look at previous inspection records instantly and it becomes difficult for him to track on the deterioration of the tubular happening over a period of time.. The heart of Tubetrack lies in the different type of reports that it is able to generate. The client at any point of time can find out how many tubular are currently due for inspection or he can even check how many tubular are getting due for inspection in a particular month. This way he can plan and schedule his inspection program. Tubetrack also has query based reports wherein one can key in the criteria's and based on that criteria's list of tubular matching the criteria's are displayed. This can be really helpful in planning for purchases of new tubular and also for the Rig managers to check on which all pipes he can use and which all are on borderline of rejection which he can keep separate and use it if necessary. 26

27 Tubetrack A Comprehensive Online Reporting System

28 History Tubetrack was conceived as an alternate reporting format to help the Industry keep track of its tubular in a much efficient manner, the Industry with its challenges on day to day basis had to have information instant which saves COST for all involved. Tubular reports, a vital input to a successful drilling campaign had its difficulties with conventional reporting which resulted in number of sheets, where keeping track of your vital asset was rather impossible and cumbersome. Tubetrack resolves issues considerably offering a Client a relatively Paper free environment and better tracking of its tubular a fact truly appreciated by Industry Majors. 28

29 Tubetrack features Web based reporting system for Drill pipe / Drill collar / HWDP / Lifting Gear and Drops Survey Accessible anytime anywhere through web browser Rig personnel can download signed reports and help in managing paperwork Gives client access to complete history of inspection of each tubular inspected. Inspections can be planned advance as it gives details of tubular getting due for inspection Exhaustive query based reporting to find out pipes matching certain criteria this can help inventory planning i.e. purchase of new tubular 29

30 Tubetrack Home screen 30

31 Inspection Reports List 31

32 Drill Pipe Report 32

33 Signed Report 33

34 Pipe history report 34

35 Inspection due date report 35

36 Tubular query report 36

37 Tubetrack solution for other reports Web based reporting system for other reports like MPI, LPT,UT, Load Testing, Lifting Gear Inspections and DROPS Surveys History of all previous reports kept in the system to access it anytime any where Signed reports are uploaded and maintained in the system 37

38 Reports List page with different options 38

39 Sample MPI Report view from Tubetrack 39

40 Inspection report history list of a tool 40

41 Sample DROPS Report view from Tubetrack 41 AGGREGO

42 Training Regular In-House Training Programs Qualified to International recognised standards LEEA Members External training from ASNT Level-III consultants Multi Disciplined Personnel DS-1 training by IPIA-Houston 42

43 Training School for Excellence Tubestar helps organize Training sessions for Clients to better understand Inspection and their usefulness in ensuring that they have better quality of tool / equipment / correct inspection requirement identification drilling a critical well Training Sessions include: In-house training on NDT Techniques and their benefits Choosing the right Inspection methods / criteria DS-1 Technical awareness School Practical training sessions for NDT training ( VT / PT / MPT / UT / RT / ECT ) Customer specific training modules 43

44 RIG INSPECTION 44

45 Rig Inspection Rig inspection is a critical component in drilling a well and it is an integral part of preparation to spud a well Interruptions in drilling operations due to improper or malfunctioning equipment is a cause of expensive NPT which is avoidable Proper and appropriate rig inspections before acceptance of the rig, before the well is spud and follow up surveys during operations are critical to reduce downtime, increase reliability and safety and allow adequate environmental management and further to reduce NPT time related costs TubeStar, already in inspection business for more than 2 decades for tubulars, handling equipment, DROPS etc integrated the Rig Inspection to the existing capabilities in Q4, 2012 through a team of highly experienced drilling personnel and inspectors 45

46 Rig Inspection Tubestar gained the rig inspection experience through a tie-up with Fact-O- Rig for the last 5 years Tubestar had developed a complete rig inspection package with systems, policies, procedures, inspection models such that a comprehensive inspection solution can be provided to the industry in a most effective manner Tubestar rig inspectors are highly qualified drilling and maintenance personnel with lot of direct hands on experience in running and managing rigs and inspection of the rigs from construction to upgrade to operational management Tubestar has a comprehensive rig inspection model to suit the requirements of both Operators to hire a rig or Rig Owners to upgrade/new construction/purchase/selling the rigs 46

47 Rig Inspection TubeStar Rig Inspection has the following range of inspection services: Conditional survey (full conditional survey that provides accurate insight of the equipment status and condition and working systems) Fit for Purpose Acceptance Survey (depending upon the Client s objective, a fit for purpose survey confirms the functionality of the rig, systems, polices and procedures) Upgrade and New Construction (to be part of the Clients to ensure that the rig upgrade or new construction complies with all safety and operations standards) Compliance and Functionality Survey (to evaluate the compliance of the rig equipment, procedures and policies to the international acceptable standards and to conform the functionality of the equipment according to the standards and design) Value Evaluation and Selection Survey (to evaluate and value a rig for the purpose of either selling or purchasing as well as for banks/financial institutes to grant project loans and also to rank the rigs to create options to choose or select) Note: As part of rig inspection, Tubestar also can combine the DROPS survey 47

48 Rig Inspection Process Check and Integrity Assessment Through our partners.. This is one of the most critical aspect for drilling and delivering a reliable well This survey is developed by one of the most experienced industry person (especially after the Macondo incident in GOM) that provides a complete survey on the process (in addition to all the surveys on equipment) along with a complete integrity assessment of the Rig s Well Control and High Pressure Systems. The survey is based on an Unique Model called Well Reliability and is provided only by Tubestar currently The model understands the gaps existing between the condition of the equipment, appropriateness and conformance of the equipment, integration of the equipment to process and procedures, competence of personnel to implement the systems and assess the overall integrity of the Well Control and High Pressure Systems Note: If required, a separate presentation can be made on the above by the Expert who developed this model 48

49 India & International operations Indian operation bases Mumbai Kakinada Vizag Assam Gujarat Rajasthan International operations UAE, Hamriya free Zone, Sharjah since 2012 Saudi Arabia Operations commenced since July 2015, Aramco approval for Tubular Inspection in place and in process for lifting gear surveys. UAE Abudhabi JV company registered and Primary Vendor code in place Kuwait Local Technical Partner in place, KOC approvals in place- Start Q Local Tie up in Nigeria / Ghana / Kenya / Algeria and Indonesia 49

50 Thank you Contact Information: India : sales@tubestar.com International: intlsales@tubestar.com