400 mm PALLET HORIZONTAL MACHINING CENTERS KH-41. Explore Horizontally

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1 400 mm PALLET HORIZONTAL MACHINING CENTERS KH-41 Explore Horizontally

2 Now Methods brings you KIWA Japan KH-41 The ideal entry into horizontal machining With KIWA s feature-rich package and affordable price, the profits of automated horizontal machining are now easily within your reach: Compact The high performance KH-41, with a full rotary B-axis, can be installed in the same space as a vertical machine. Scalable Just 60.2" [1,530 mm] in a full spec 400 mm pallet KH machine Valuable Japanese quality, loaded with features, speed, accuracy and rigidity plus reduced set-up time. Grow Vertically

3 An affordable, high performance solution Compact, full-featured 400 mm pallet machine can accommodate large workpieces up to 21.7" x 33.5". Space saving design Side-mounted ATC magazine Center trough chip disposal design Full rotary B-axis 20.1" [510 mm] stroke (X, Y, Z) Stepped base and column casting design reduces column mass and enhances rigidity Value Box type bed for high rigidity, accuracy Extremely stable, accurate pallet clamping 3

4 A feature-rich HMC, only 60.2" wide The KH-41 has a simple, compact, efficient design that s only 60.2" [1,530 mm] wide. Despite its small size, it can handle a wide variety of workpieces, providing an ideal entry-level factory automation solution. Saves floor space by 45% compared to a traditional horizontal machine " [7,000 mm] 295.3" [7,500 mm] 60.2" [1,530 mm] Compact 4

5 Designed with the Operator in Mind From easy workpiece access, to unique chip disposal, KIWA horizontals exemplify intelligent machine design. Wide 27.2" [690 mm] set up door 19.7" [500 mm] operator door Easy operator access to spindle, pallets, fixtures, workpieces and for maintenance Swing arm control box moves to the operator s most comfortable position Center Trough Chip Disposal helps save machine space and produces excellent chip flow. Belt type chip conveyor as standard (Turbo). Sheet metal covers are steeply slanted so chips will not accumulate Center Trough Chip Disposal Smart 5

6 Machine with Confidence Fanuc 21i Control With a Fanuc Control System and reliable accuracies, the KIWA KH-41 gives you the power, familiarity and ease of use to machine with confidence. Positioning:.00010" and Repeatability: " Table Indexing Accuracy: 12 Arc Seconds Pallet Change Repeatability:.00010" Above are actual measurement examples. Precise 6

7 KIWA machines are designed for speed, agility and reduced cycle time. Extremely fast seek time and non-cutting time reduction Drum style, side mounted ATC design allows operator to easily check up to 40 tools 1G+ as standard on all axes 2,362 ipm rapid traverse 12,000 rpm spindle, BT40/CAT40 spindle taper Tool-to-tool 0.9 seconds Chip-to-chip 2.8 seconds Side Mounted ATC Magazine Fast 7

8 Fully-loaded Design Machine design emphasizes maximum space utilization, rigidity, and speed, all for an affordable price. The KIWA KH-41 offers unparalleled performanceto-value in horizontal machining. Compact Design 400 mm Pallet 40 Tool side-mounted ATC 1G Acceleration Full rotary B-axis Fanuc Control System Flexible Guide Arm (option) Center Trough Chip Disposal Posi-lock Clamping 8 Efficiency

9 KH-41 Options KIWA has added options for your manufacturing flexibility. Flexible Guide Arm For clamping/ unclamping of pneumatic/ hydraulic fixtures Allows free movement of the rotary table and protects hoses and cables inside Can provide an auto-coupler system or a flexible guide arm using a rotary joint 400 mm 2APC as standard, or single pallet option Kiwa offers a 2 pallet or single pallet system depending upon your requirements. A 400 x 400 mm pallet 2APC as standard or optional single pallet is available. 400 [15.75 ] [3.15 ] [3.15 ] [3.15 ] 80 [3.15 ] 400 [15.75 ] [3.15 ] [3.15 ] [3.15 ] [3.15 ] (Top View) Auto Coupler System Flexible Guide Arm 2APC Setup Versatility 9

10 Specifications Machine Options Overhead hydraulic arm Through spindle coolant system 1.5/4.0/7.0 MPa (215/570/1,000 psi) 3-color program end signal light Weekly Timer Automatic power off Machine color Interface for danger prevention Single pallet FANUC 21i-MB (Standard) Simultaneously controlled axes: 4 axes Spindle override % (each 10%) Cutting feed override 0-200% (each 10%) Rapid traverse override 1, 2, 4, 8, 15, 25, 50, 100% Position switch Manual handle feed 1 unit Helical interpolation Thread cutting, synchronous cutting Advanced preview control Workpiece coordinate system Addition of workpiece coordinate system: 48 sets Custom macro B Canned cycles Rigid tap Tool offset: 99 pcs Cutter compensation C Pitch error compensation Parts program storage: 128KB Number of registrable programs: 125 pcs Programmable data input G10 Background editing Run hour and parts count display Stored stroke check 1 9.5" Monochrome LCD KH-41 w/fanuc 21i-MB Machine Features TRAVEL X, Y, Z axes mm [inch] 510x510x510 [20.1"x20.1"x20.1"] Spindle center to pallet surface mm [inch] 2APC: [2.0" "] Single Pallet: [6.9" "] Spindle nose to pallet center mm [inch] [3.9" "] Pallet top height (from the floor) mm [inch] 2APC: 1,069 [42.1"] Single Pallet: 944 [37.2"] TABLE Table size (x 2pallets) mm [inch] 400 x 400 [15.7" x 15.7"] Max. workpiece size mm [inch] 550 x 850 [21.7"x 33.5"] Max. load kg [lbs] 500 [1,100] Configuration 25-M16 P=80mm [3.1"] Min. indexing degree degree Indexing speed sec. / 90degrees 1.1 Pallet clamping system Mechanical Lock Pallet clamping force kn 9.8 x 4 cones B-axis clamping torque Nm 2,900 SPINDLE Spindle speed min -1 12,000 direct drive Spindle rated torque Nm 105 (2.5min.) / 70 (30min.) / 48 (Cont.) Spindle taper ISO 7/24 Taper NT No. 40 Through spindle coolant MPa [psi] 7.0 [1,000] FEED Rapid feed (X/Y/Z) mm/min [ipm] 60,000 [2,362] Cutting feed (X/Y/Z) mm/min [ipm] 30,000 [1,181] Table rotating speed min Acceleration (X/Y/Z) G 1.0 / 1.0 / 1.0 APC Number of pallets 2 (Optional Single pallet) Pallet change system Rotation APC exchange time sec. 5 Machine Size ATC Type of tool shank BT40/CAT40 Type of pull-stud JIS Number of tools 40 Max. tool diameter mm [inch] 85 [3.3"] / 140 [5.5"] (Adjacent pots full / empty) Max. tool length mm [inch] 400 [15.7"] Max. tool weight kg [lbs] 8 [17.6] Tool selection system Random Tool to tool sec. 0.9 Chip to chip sec. 2.8 MOTOR Spindle motor kw [HP] 11 / 7.5 [15 / 10] (Optional 15 / 7.5 [20 / 10] ) Feed axes motors (X/Y/Z/B) kw [HP] 4.5/4.5/4.5/2.7 [6.0/6.0/6.0/3.6] Lubrication pump motor W [HP] 18 [0.02] Coolant pumps W [HP] 600 [0.8] x 3pc Hydraulic pump kw [HP] 2.8 [3.8] SUPPLY Electric voltage V / 50 or 60Hz Electric power supply KVA 41 Air pressure Mpa [psi] 0.4 [58] Air volume liters [gal] /min. 360 [95.1] TANK Hydraulic unit tank liters [gal] 10 [2.6] Coolant tank liters [gal] 300 [79.3] Lubrication unit tank liters [gal] 1.8 [0.5] SIZE Floor size - 2APC mm [inch] 1,530x3,936 [60.2"x 155.0"] Floor size - Single Pallet mm [inch] 1,530x3,305 [60.2" x130.1"] Machine height mm [inch] 2,788 [109.8"] Machine weight kg [lbs] 7,400 [16,280] FANUC 21i-MB (Optional) Tool offset: 200 pcs Parts program storage: 512KB Number of registrable programs: 400 pcs Tool Life Management Al nano contour control (180 block look ahead) Specifications and dimensions are subject to change without notice

11 KIWA Japan Quality and Reliability KIWA Japan is an established, high quality machine tool builder, in business since Box type bed for lasting rigidity and accuracy Using only the best materials and components, applied with intelligent design, KIWA craftsmen consistently produce world-class machine tools at the level of quality you ve come to expect from Japan. Features like the overbuilt meehanite casting and roller guide ways, rigid box-type wall structures and posilock pallet clamping, all ensure accurate, repeatable machining, shift after shift in demanding production environments. KIWA Japan. Quality and reliability you can trust, to move your business forward. Nabari Headquarters Spindle is designed to accept BIG-PLUS tool holders Roller type guide ways Stepped layout of X-axis guide ways Quality 11

12 KIWA machines are exclusively imported and backed throughout North America by Method s industry-leading application expertise, service and support. Wherever you are, there is a Methods near you. Arizona 615 West 24th Street Tempe, AZ Massachusetts 65 Union Avenue Sudbury, MA California 6200 Artesia Blvd. Buena Park, CA Colorado W. 6th Avenue Golden, CO Illinois 2400 Vantage Drive Elgin, IL Michigan Varsity Court Wixom, MI North Carolina South Point Blvd. Charlotte, NC Methods Distributors Contact Methods for a dealer/distributor near you. Ask for a KIWA Demo today! Methods also offers other KIWA Japan machining centers such as the expandable KH-45 Horizontal (above) or the Triple V21i-R Vertical (right) (1-877-MMT-4CNC) Reliability Printed in USA/ 10M/ 1/09 MA.