Carry out routine inspection and service on high voltage indoor metal clad circuit breakers and bus

Transcription

1 Page 1 of 7 Carry out routine inspection and service on high voltage indoor metal clad circuit breakers and bus Level 4 Credits 4 Purpose People credited with this unit standard are able to: prepare for inspection, testing and servicing on high voltage indoor metal clad circuit breakers; make the circuit breakers and bus safe for work; carry out routine inspections and diagnostic tests; carry out servicing; perform function tests and pre-service checks; and complete documentation. Subfield Domain Status Electricity Supply Electricity Supply - Power System Maintenance Registered Status date 27 April 1998 Date version published 20 June 2008 Planned review date 31 December 2009 Entry information Prerequisites: Unit 14287, Use and maintain test instruments used in the high voltage electrical industry; Unit 14294, Carry out insulating oil sampling and voltage breakdown tests; Unit 14700, Apply and remove safety measures in an electricity supply environment; Unit 14701, Manage electricity supply work control system; Unit 12296, Apply earths to and remove earths from electrical conductors, plant, and equipment; or demonstrate equivalent knowledge and skills. Core electrical theory is essential knowledge underpinning the performances required by this unit standard. Accreditation Standard setting body (SSB) Evaluation of documentation and visit by NZQA and industry. Electricity Supply Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0120 This AMAP can be accessed at

2 Page 2 of 7 Special notes 1 This unit standard can be assessed against in a workplace environment, or in a training or educational environment if simulated equipment response and examples are able to be provided, or in a combination of both environments. 2 Performance and work practices in relation to the elements and performance criteria must comply with all current legislation, especially the Electricity Act 1992, and any regulations and codes of practice recognised under that statute; the Health and Safety in Employment Act 1992; and the Resource Management Act Electricity supply industry codes of practice and documented industry procedures include the Safety Manual Electricity Industry (SM-EI) (2004) Wellington: Electricity Engineers Association. A full list of current legislation and industry codes is available from the Electricity Supply Industry Training Organisation, PO Box 1245, Hamilton. 3 The phrase in accordance with industry requirements is implicit in all elements and performance criteria in this unit standard. 4 Industry requirements include all industry and workplace documented policies, procedures, specifications, business and quality management relevant to the workplace where assessment is carried out. 5 All work practices shall meet documented enterprise maintenance standards, including the quality management requirements, and the documentation of activities, events, and decisions. 6 The range of this unit standard is limited to carrying out diagnostic testing and applying preventative maintenance and replacement repairs, where necessary, on high voltage metal clad circuit breakers with integrated switchgear bus, and is normally done at electricity supply substations. Note: gas insulated switchgear is not included in the scope of this unit standard. 7 The following terms and abbreviations relate to this unit standard: GIS = Gas insulated switchgear CB = Circuit breaker SF6 = Sulphur hexafloride gas.

3 Page 3 of 7 Elements and performance criteria Element 1 Prepare for inspection, testing and servicing on high voltage indoor metal clad circuit breakers. 1.1 The scope of work and equipment to be serviced is identified from client requirements. may include but is not limited to associated check and/or inspection lists, procedures and client required diagnostic tests and servicing for metal clad switchgear with circuit breakers types such as oil, SF6, vacuum; with integrated bus bar systems insulated with air, or compound, and which may have pneumatic, solenoid or motor-spring mechanisms. 1.2 Personnel and equipment are resourced for the required work. may include but is not limited to tools, spares, materials, inspection sheets, procedure sheets. 1.3 The inspection, diagnostic testing and servicing requirements are interpreted and analysed for determining the performance and quality standards required. may include but is not limited to manufacturer s guidelines, client maintenance standards or enterprise guidelines. Element 2 Make the circuit breakers and bus safe for work. 2.1 The required access permit, or recognised equivalent, is received, checked, and signed. includes a careful check of the isolations to ensure the access permit or recognised equivalent provides a safe work environment. 2.2 Additional isolation from other energy sources on the circuit breaker is applied. may include but is not limited to releasing or spragging spring closing energy systems, isolating actuating trip coils and motor drive systems, release or isolation of hydraulic or pneumatic pressure systems, switching of internal cabinet heaters, if possible CB racking out or down from cabinet.

4 Page 4 of The work party is fully briefed on the equipment to be worked on, work to be done, safe working zone and safety features in place, and has signed the access permit or its approved equivalent. All communication with the work party is clear and unambiguous. may include but is not limited to the ability to resolve any concerns the work party may have over the isolations and the delineation of the safe work area. 2.4 Safety measures are available and prepared to protect the environment and personnel. may include but is not limited to oil spill clean up and bunding facilities, protective clothing, storage for oil, breathing filters, the safe work area has been identified and marked. Element 3 Carry out routine inspections and diagnostic tests. 3.1 The CB defect history and operational records are scrutinised, and incidents indicating service needs noted for attention during the routine servicing. may include but is not limited to serious fault interruptions, malfunctions, reported problems, thermovision test results. 3.2 The inspections carried out identify any damage or defects. may include but is not limited to oil leaks, signs of overheating, contact damage, abnormal wear of operating mechanism, any visual evidence of damage to bushings and spouts. 3.3 The diagnostic tests are carried out and the results analysed for interpreting the servicing required. may include but is not limited to insulation resistance tests, time travel, contact resistance, minimum operating voltage, alarm and pressure settings, gas leaks detection, bus section resistance, cable box compound level. 3.4 The results of the diagnostic tests are recorded to meet the client requirements. may include but is not limited to completing enterprise check lists, electronic data records, client reports.

5 Page 5 of 7 Element 4 Carry out servicing. 4.1 Oil recovery and treatment is completed consistent with enterprise or client requirements. may include but is not limited to storage treatment and re-testing before re-filling the circuit breakers. 4.2 The major or minor invasive servicing is carried out following enterprise or client procedures. may include but is not limited to repair or replacement of worn parts, mechanism adjustments, cleaning circuit breaker, mechanism lubrication, bushing spouts checked, SF6 bottle replacement, SF6 filtering, bushings and spouts cleaned, earthing system, auxiliary contacts, fires suppression system. 4.3 The re-assembly of the circuit breaker is carried out in the approved manner provided by the maker. may include but is not limited to all components being assembled in the correct order, with proper fit and secured in the specified way, oil replaced into circuit breaker to correct level. Element 5 Perform function tests and pre-service checks. 5.1 Work party is advised of a trial operation about to start. 5.2 All services and necessary control features are reinstated and approval obtained for function tests. may include but is not limited to control circuits, mechanism, power and indication. 5.3 All the function tests required are completed without malfunction and to standard. may include but is not limited to insulation resistance tests, time travel, contact resistance, minimum operating voltage, alarm and pressure settings, gas leaks detection, bus section resistance, cable box compound level.

6 Page 6 of All the maintenance tools and facilities are removed and the circuit breaker left in the ready-for-service condition. may include but is not limited to checking all tools removed, all connections tight, all panels returned, all valves set to in-service position, service or maintenance disable switch in correct position, CB returned to service. 5.5 All equipment worked on is inspected and set for return to service. may include but is not limited to confirming all equipment and the work party are clear, all operational equipment which has been worked on is now set ready for service. 5.6 Return of access permit, or its equivalent, is confirmed. may include but is not limited to confirming all members of the work party have signed off, the equipment is returned to service without incident. Element 6 Complete documentation. 6.1 The as found and as left conditions are recorded in the plant history. may include but is not limited to analysis and reporting of any defects, correct completion of the plant and defect history, including replacement spare fitted. 6.2 The equipment condition status is recorded. may include but is not limited to operation counter noted, number of trial operations noted, pressures and auxiliary service quantified. 6.3 The routine and inspection service records are completed to meet the client requirements. may include but is not limited to written records or electronic data reporting. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment.

7 Page 7 of 7 Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Electricity Supply Industry Training Organisation info@esito.org.nz if you wish to suggest changes to the content of this unit standard.