Optimal Solutions for Mining, Material Handling and Processing

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1 crushing technology Optimal Solutions for Mining, Material Handling and Processing TENOVA. innovative solutions for metals and mining Tenova is a worldwide supplier of advanced technologies, products and engineering services for the mining and metals industries

2 Tenova TAKRAF is an integrated solutions provider to the global mining, bulk material handling, minerals processing and beneficiation industries, offering innovative technological solutions as well as process and commodity knowledge along the industry value chains. With the integration of the well-known DELKOR and, more recently, the Tenova Advanced Technologies (formerly Bateman Advanced Technologies) brand of products into TAKRAF, our portfolio for the mineral processing and beneficiation sectors has been considerably enhanced. TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided hundreds of complete systems, as well as individual machines, to clients all over the world. Based upon more than a century of experience and know-how, the product range stretches from overburden removal, raw material extraction, conveying, processing, comminution, homogenizing, blending and storage to onward transport or shipment. TAKRAF provides the full range of services, from project studies, planning, engineering and design to fabrication, supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with temperatures down to minus 45 C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up to 5,000 m above sea level or in underground applications. TAKRAF has committed to both environmental and social sustainability in their business interactions and has adopted a Zero harm approach to safety under the SAFETY FIRST promise of the Tenova Group. SPECIALIZED TEST LABORATORY For Minerals n Test for determination of Crushability n Test for determination of Wear Uniaxial Compressive Strength and Point Load Test L.A. Abrasion Test and Bond Abrasion Test

3 COMPETENCE In CRUSHIng Technology TAKRAF is one of the leading suppliers globally in the fields of mining and handling of bulk materials and other minerals. Our machines and systems have proved to be reliable in the mining of soft as well as hard minerals, even under extreme operating conditions. The extensive know-how of our highly qualified engineers creates a solid foundation for the engineering and construction of such machinery. Rapid delivery and assured high quality are guaranteed by Tenova s policy of close co-operation with clients and decades of experience in the engineering, design, fabrication and installation/commissioning of mining and bulk handling equipment and systems. TAKRAF ROLL CRUSHER n High throughput and constant performance during operation n High availability and long lifetime due to heavy duty machine design n Low susceptibility to breakdowns n Easy replacement of wear and spare parts due to a quick release system n A minimum of fine grains produced n Hydraulic gap adjustment for overload protection, foreign material discharge and justification of product size n Wide range of applications

4 n Drive train allows start-up under load and provides extremely high torque n TAKRAF Primary Sizers are components of stationary and semi-mobile crushing plants and can also be integrated into existing crushing plants as well as mobile applications n High throughput and performance with minimum machine dimensions n Minimum downtime due to heavy-duty machine design coupled with special service and maintenance n High availability of spare and wear parts in cooperation with brand suppliers and local stock retained world-wide Typical TAKRAF Center Sizer Type TCS TCS TCS TCS Throughput rate [t/h] up to up to 7000 up to 5500 up to 3000 Feed size [mm] up to 2000 up to 1800 up to 1800 up to 1500 Product size [mm] Roll diameter [mm] Roll length [mm] Weight (without motor) [t] Max. installed power [kw] 2 x 800 kw 2 x 500 kw 2 x 450 kw 2 x 250 kw Standard FEATURES n Quick release system for crushing tool maintenance n Synchronized crushing for a constant product size n Heavy-duty drive train design n Included inching drive for roll maintenance ADDITIOnal FEATURES n Solutions for highly abrasive material n Solutions for sticky and wet material n Solutions for tramp material n Wheel set for sizer positioning n Low temperature application

5 NEW EASY TEXT MAINTENANCE NEW TEXT NEW AND TEXT LOW LIFE CYCLE COSTS n Comfortable replacement of picks n Quick and safe fixing of crushing segments by hydraulic torque wrench n Easy removal of crushing segments by lifting device IN HOUSE FABRICATION AND TECHNICAL SERVICE Our range of services includes: n Component supply n Erection, supervision & commissioning n Spare parts and after sales support n Inspection n Maintenance and management system n Operational assistance n Quality assurance n Preventive maintenance n Troubleshooting

6 TAKRAF GmbH Torgauer Straße Leipzig - Germany T F takraf.sales@tenova.com TAKRAF GmbH Bahnhofstraße Lauchhammer - Germany T F takraf.service@tenova.com Tenova SpA Via Enrico Albareto, Genoa - Italy T F takraf.it@tenova.com