GBT Conveying Systems

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1 GBT Conveying Systems Transporting Cooling Freezing Crate Handling Engineering and Planning Make-Up Systems Production Lines Tunnel Ovens Conveying Systems Spiral Cooler Freezer Crate Handling Service and Maintenance

2 GBT The Baking Plant Builders. Full service from the baking plant builders. GBT GmbH is a visionary company with a team of experts which has decades of experience in the construction of industrial bread making plants, baguette plants and special plants as well as tunnel ovens. Business partners all over the world appreciate our combination of state-of-the-art technology and experience. All of our customers have their own and individual expectations. Thus we are involved in the process from the outset: the GBT team will help you to formulate your idea and convert it in the planning and engineering phases into complex plants. The complete GBT offer includes consulting, planning, design, project management, logistics, installation, commissioning and service. Experience which makes all the difference.

3 GBT cooling systems many variables, one system. When it comes to the design and construction of customised cooling systems for baked goods, GBT has decades of experience as a system supplier for material flow systems and in-house logistics. The focus of such plants always involves two aspects: compliance with the highest quality requirements and the greatest economic benefits for you! Nowadays, a cooling system is supplied for virtually every plant. However, there are also many bread bakeries which, in terms of rationalisation and product quality, opt for automatic cooling. Once bread packaging is also automated, the subject of bread cooling is naturally addressed, too. All tasks always require customerspecific solutions, which is our area of expertise! Depending on customer requirements and available space, our team will combine the optimum components into a customised, space-saving complete solution, which does not require any extension or an extra hall! All in all, GBT supplies customised freezing and cooling systems in a turnkey state and without interfaces to other suppliers all from one source! WORLDWIDE 2 3

4 The conveyor belt after the oven discharge optimised for spiral tower applications A clip system ensures that modules can be replaced if necessary Automatic belt tension Hygiene included. A special feature is the option in the spiral conveyor of the integrated coil washing unit which sprays the belt in the lower section with water and dries it with compressed air.

5 Proofing, Cooling, Freezing in confined spaces. GBT also offers various spiral conveyor solutions with belt widths and belt versions (plastic or steel) as well as with the drum diameters (2 5 m) and the number of floors. Continuous precision. You are spoilt for choice in the truest sense: you are free to choose whether you want upward or downward conveyance, different temperature systems for proofing, cooling and freezing, different types of air flow, and which conveyor technology is to be used. One of the most robust and rigid plastic modular belts on the market is used for transporting. It combines plastic modules with steel hinge pins and thus ensures an extremely long service life. Depending on plant output, the belt length is up to 700 metres with a drum diameter of up to 5 metres The belt widths can be adapted individually in 50 mm phases to the product Metal detector 4 5

6 Are you hungry for efficiency? GBT system solutions are always geared to your benefit economic concepts which pay off thus emerge from a qualified needs assessment by an experienced team of engineers. Your benefits: reliable systems, simple and robust designs, high efficiency, high availability and compliance with all hygiene requirements which are imposed on modern bakeries continuous quality! Our sophisticated high-performance plants achieve continuous outputs of up to toast breads or white breads and convince with a high yield factor. If you expect more: we will provide you with the most advanced as well as the most economical solution. You define the level of output, the quality and the flexibility of the assembly line! In close consultation with you, we will design a plant layout which will guarantee a perfect layout of the line with little space required. Our focus is on transporting the 1 baking trays and baking pans around the oven, decapsulating or moving products from the trays and transporting them to the cooling system. The scope of supply also includes the complete peripheral technology associated with the baking oven from production planning to crate handling. Opt for efficiency and full service. From planning and design, logistics, project management, installation, commissioning, process optimisation up to repairs you only need one partner! 3

7 2 1 Space-saving housing of the cooling tower 2 Pushing the Baguettes from the pre-cooled trays and feeding into the cooling tower 3 Double cooling spiral on platform 4 Cooling tower for Baguettes, Output: pcs/h, Drum diameter: 5 m 6 4 7

8 The Subtle Difference. 1 3 The fully automatic controls with which movements, conditions and errors can be detected and influenced are at the heart of all systems. The depth of our production guarantees high flexibility the in-house production, in which the latest software is used, ranges from the role up to control. To ensure the best quality at all times, a continuous process and the careful and appropriate handling of the product at all stations are of particular importance. Hardware and software must work perfectly hand in hand with the highest precision this results in your continuous success. 2 6

9 GBT produces turnkey systems and supplies them upon request completely with computer control, plant visualisation and video surveillance Central drive of the vertical shaft with direct, powerful transmission 2 The robust construction of the drum and assembly lines ensure a long and maintenance-free operation 3 The automatic belt tension guarantees smooth, steady transporting 4 Central lubrication system 5 Coil washing unit as option 6 You can choose: plastic or metal honeycomb belts 8 9

10 Our Range

11 Good service is always only noticeable when you need it. We will be available if you require assistance. Whether it is a matter of plant maintenance, supply of spare parts or on-call service we will be our way to you immediately. From drive gears to racks GBT will supply you with its own original spare parts for your plant. If you require additional assistance, for example, with the mechanical or electrical installation, GBT is your contact. 5 1 Entire plant 2 Refrigerated transport 3 Oven loader 4 Oven unloader 5 Product transport 6 Product switches 7 Refrigerated transport 8/9 Crate handling Based on our logistical expertise, we offer you a customised plant which quickly and carefully prepares your products for dispatch

12 w w w. g b t g m b h. d e Berlin Köln Lünen Stuttgart Villingen-Schwenningen München Take the next step! Contact us find out what we can do for you. Whether by phone, via or in person on-site in Villingen-Schwenningen and Lünen we will be glad to help you! G/BT GmbH Bäckerei Technologie German Bakery Technology Gottlieb-Daimler-Straße Villingen-Schwenningen Germany Phone Fax info@gbtgmbh.de Frydagstraße Lünen Germany Phone Fax info@gbt-luenen.de en Subject to technical changes