REPLACEMENT PARTS MANUAL Sand Prep

Transcription

1 REPLACEMENT PARTS MANUAL Sand Prep Single Screw KOLBERG PRODUCTS West 21st Street Yankton, South Dakota page

2 Your equipment serial number and order number have been recorded in the space below. Please include these numbers when requesting service or ordering parts. KOLBERG-PIONEER, INC. JOB ORDER MODEL S S/N MANUFACTURED BY KOLBERG-PIONEER, Inc. YANKTON, SD, U.S.A. Copyright KOLBERG-PIONEER, INC page

3 INTRODUCTION This bulletin contains replacement parts listings for your equipment. In most cases an illustration is used to identify the assembly, with each illustration is a parts list identifying serviceable parts. In some cases no illustration is available or required and just a parts list is shown. When a part name is indented, it means the serviceable item is a part of the item under which it is listed. The quantity of parts shown with these indented items are for the assembly only and not the entire machine. EXAMPLE: This item contains these items. Ref. No. Description Part No. Qty. 1 Coupling Assembly AEP Coupling Flange Bushing Quantity for machine Quantity for assembly Abbreviations and Symbols Used In This Parts Book * See notes at bottom of page N/S X O/E P/N Not Serviced Parts not exactly as shown Optional Equipment Part Number KOLBERG-PIONEER, INC. reserves the right to make changes or add improvements to its products at anytime, without incurring any obligation to make such changes on previously manufactured equipment. Although care has been taken to assure the accuracy of this publication, KOLBERG- PIONEER, INC. does not assume any liability for errors or omissions. page

4 CONTENTS ORDERING PARTS... 1 BASIC ASSEMBLY SPIRAL ASSEMBLY STUB SHAFT ASSEMBLY DRIVE ASSEMBLY CHASE WATER SYSTEM DECALS page

5 ORDERING PARTS We want to service your equipment promptly and accurately. Your observance of the instructions below will greatly aid us in giving you such parts service. When ordering parts be sure you supply the following: (A) Part Numbers, (B) Descriptions, (C) Quantities (D) Serial Numbers, (E) Shipping Instructions. (A) PART NUMBERS Compare part number found on the part with part number in the parts book, whenever possible. When part number is not available, give full description and where used. (B) DESCRIPTIONS Use Part Book descriptions in addition to part numbers. Most structural parts, such as framework, gussets, braces etc., are not listed. To order such parts, give size, shape (channel, angle, plate, etc.), and location, as related to units or groups identified in the parts book. (C) QUANTITIES Be specific. State exactly how many of each part are required. Avoid the use of words like sets or complete. (D) Identify your equipment by Serial Number whenever possible. (E) SHIPPING INSTRUCTIONS Specify name, shipping point, and mail address for notification if different than shipping point. State whether freight, express, parcel post or other handling is desired. Confirm telephone orders in writing. INSPECTION Shortages or damage should be noted by the carrier agent at time material is accepted. Shipper s responsibility ceases upon delivery of shipment to carrier in good order. Claims for damage or loss can likely be collected with proper notation on delivery receipt. ORDER EARLY Make periodical inspections of equipment. Wear parts can be ordered by mail ahead of actual replacement time. Save on telephone expense and have material on hand when needed. page 1

6 BASIC ASSEMBLY page 2

7 BASIC ASSEMBLY Ref. No. Description Part No. Qty. 1 Flare, L.H Weir Weir Center Feed Box Tank Weldment Discharge Chute; Less Liners Discharge Chute Liners Discharge Center Weir Flare, R.H Head End Support Center Support Dortite ft. page 3

8 SPIRAL ASSEMBLY page 4

9 SPIRAL ASSEMBLY Ref. No. Description Part No. Qty. 1 Outer Wear Shoe Cap Screw Hex Nut Inner Wear Shoe (not furnished) 4 Cap Screw (not furnished) Hex Nut (not furnished) 5 Spiral Weldment, R.H Stub Shaft Assembly Upper Stub Shaft page 5

10 STUB SHAFT ASSEMBLY page 6

11 STUB SHAFT ASSEMBLY Ref. No. Description Part No. Qty. 1 Flange Bearing Oil Seal Grease Seal Bearing Mount Weldment Pillow Block Bearing Pipe Wiper Seal Ring Seal for Lower Shaft Wear Sleave Gease Line page 7

12 DRIVE ASSEMBLY page 8

13 DRIVE ASSEMBLY Ref. No. Description Part No. Qty. 1 Upper Drive Guard Motor Tapered Bushing Pipe, Spacer Motor Mount Sheave Bushing V-Belts Guard, Front Speed Reducer Sheave Bushing Bottom Guard Rod Assembly page 9

14 CHASE WATER SYSTEM page 10

15 CHASE WATER SYSTEM Ref. No. Description Part No. Qty. 1 Pipe 1 2 Gate Valve 2 3 Close Nipple 4 *4 Elbow *5 Pipe *6 Pipe Coupling 1 8 Pipe 1 9 Union 1 10 Close Nipple 1 Pipe Flange 2 11 Pipe 1 Pipe Flange 2 Coupling 1 Coupling 1 12 Pressure Gauge 1 13 Metering Valve 1 14 Check Valve 1 15 Elbow, Weld-on 1 Pipe Flange 2 * Standard on all units page 11

16 DECALS P/N P/N 2746 P/N P/N P/N P/N P/N P/N page 12

17 DECALS Description Part No. Qty. Decal, Rotation Clockwise Decal, Caution, Lift Point Decal, Caution Decal, "Built in USA" Decal, Kolberg Decal, Caution Decal, Max Pressure Decal, Warning, Moving Decal, Sand Prep Decal, 24 hr Parts & Service page 13

18 page KOLBERG PRODUCTS West 21st Street Yankton, SD 57078

19 R KOLBERG-PIONEER, INC. an Astec company 700 WEST 21 s t STREET - P.O. BOX 20 - YANKTON, SOUTH DAKOTA Equipment Sales: (800) Part Sales and Service: (800) Sold To: RMS David Johnson 5633 West Hwy 13 Savage, MN UNITED STATES Ship To: Clarks Grove Ready Mix Box 179 County Rd 25 Clarks Grove, MN Ship Via: CALL PRIOR TO SHIPPING Order: Purchase Order: Territory: KPI Contact: Order Date: Date: Account Type: Order Transaction Details Territory 3 Sharon Alink 10/28/ /02/2006 DEALER F.O.B. Yankton, SD - 3rd Party Bill - Call Brad Sykora at RMS when ready to ship Detailed Description: Product: KW50S0 - Series Sand Screw - Single Project No.: Amount: $ Log Diameter: 24 Eng. Release: 11/02/05 Log Length: 25 Engineer: Steve Anderson (1) KOLBERG Series " x 25' Single Model S Sand Prep to include: MODEL SIZE HP RPM S 24" x 25' 7 1/2 24 BASIC SPECIFICATION CHANGES: Standard supports Discharge chute with 3/16" AR liner NOTES: #1. 75% speed #2. Paint - KPI Beige #3. Labels - Kolberg Decals Ship Date: 2/22/06 Serial Number(s) for this item: Serial Number Item Description KW50S0 Series Sand Screw - Single Log Diameter: 24 Log Length: 25 IB-221 IB-200 page

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