DuraWeigh Scale Systems

Transcription

1 DuraWeigh cale ystems Heavy-duty bench scales and floor scales specially engineered for harsh washdown environments in food processing plants.

2 DuraWeigh Designed tough for harsh food processing environments. cales are a critical part of any food processing environment. But they ve also been an area of high costs, labor-intensive maintenance, and unacceptable downtime. Gainco has changed all that! ur DuraWeigh heavy-duty bench scales and floor scales are the ideal weighing solution for challenging food processing plant environments. Their robust design solves scale performance deficiencies once and for all including the issues of calibration accuracy, equipment durability and long-life performance. That s because our NTEPcertified scales have been specially engineered to prevent damage caused by punishing daily use, moisture and wash-down sanitation procedures. The advanced sealing technology used on our indicators, plus heavy-gauge stainless steel base and super-strong polymeric keypad design, make our scales virtually waterproof. The result? Lower costs, better accuracy, more dependability, less downtime and lower maintenance costs hence greater plant productivity and profits. The super-resilient keypad on Gainco Infiniti indicators is virtually indestructible. No recessed keys also mean less bacteria, easier sanitation and successful QC swab testing.

3 Benefits That Go Beyond the rdinary DuraWeigh scales are designed to deliver far more than just ordinary benefits: The water-resistant construction of all scale components reduces lifetime ownership costs. Designed to remain on the plant floor during sanitation/ washdown procedures, there s no longer any need for special handling or cleaning. Welded stainless steel construction delivers reliable, long-life operation even under heavy-use conditions. ur revolutionary Gainco Infiniti indicator provides an easy-view display, a superresilient polymeric keypad that s practically indestructible, plus oversized buttons and universal symbols anyone can understand regardless of language or literacy. The bench scale base has open corners that allow water to drain and improve the effectiveness of cleaning and sanitation. Easy-access wiring and load cells make DuraWeigh scales a cinch for inspection and service. Data collection or software upgrades can be made through the serial support. The Revolutionary Gainco Infiniti Controller IP69K-rated controller is designed to withstand 1,400 psi washdown pressure and standard cleaning compounds and sanitizers, eliminating the need to doublebox controllers or remove them from the floor. uper-durable housing and polymeric touchpad ensures long-lasting reliable operation. A full range of communication options provide Ethernet, WiFi and erial connectivity.

4 DuraWeigh Design details make the difference. DuraWeigh scales are engineered to take all the shocks and hard knocks of daily operations in meat, poultry and other processing environments along with providing full protection during high-pressure chemical washdown procedures. Just look at all the ways Gainco has engineered more functionality, durability and longevity into every DuraWeigh bench scale: The revolutionary Gainco Infiniti indicator features a special polymeric housing that provides maximum protection against high-pressure washing. Captive screws speed access to smart components, while the modular design simplifies maintenance. tout, 7-gauge 300 series stainless steel base prevents flexing, thus ensuring accurate readings and overall scale durability. Environmentally protected stainless steel load cells feature compression overload stops that dramatically reduce load cell failure. Maximum protection is assured via built-in overload protection in the base. The built-in handle makes it easy to carry the scale wherever needed in your plant. A special retainer tab holds the weigh platter in place when moving the scale. The open-frame design allows deep-cleaning while preventing water from pooling and bacteria from collecting. Tested Under Fire ometimes it takes a major calamity to prove the tough resilience of a product. A large Alabama poultry processing plant sustained major damage in a fire on its processing floor. A DuraWeigh scale was retrieved from the fire scene and shipped back to our factory for testing and repair. Although badly singed and smelling of smoke, not only did our scale power up without problems, it weighed perfectly accurate! Now that s performance under fire!

5 Tough-as-nails floor scales for hardship-duty service. DuraWeigh heavy-duty floor scales from Gainco deliver the same degree of weighing precision and rugged dependability as our bench scales. Ideal for applications ranging from processing (departmental transfer of trim and mechanically separated meat) to shipping/ receiving (combos and cases), our floor scales provide processors with a very durable, highly accurate and easy-to-clean system for weighing that improves uptime at a lower overall cost compared to other floor scale systems. Designed for use in harsh food processing environments, DuraWeigh floor scales feature a unique and ingenious structural design that delivers major new benefits to users. Its shockabsorbing suspended platform with free-floating chain-and-rod system ensures accurate scale calibration and minimizes the risk of water and traffic damage. 20 x 20 floor scale. The free-floating weigh deck isolates shocks and lifts easily for cleaning and maintenance.

6 DuraWeigh Floor scale durability and versatility built right in. Consider the many ways we ve designed our DuraWeigh heavyduty floor scales to be the food processing industry s most durable choice and the most versatile: Continuous seam welds Continuous seam welding improves cleaning under the weigh deck and eliminates UDA or QA downtime resulting from unsanitary conditions. High and dry overhead wiring and load cells are positioned well out of harm s way and protect against damage caused by sanitation procedures. Load cells positioned out of harm s way. Load cells and all other essential components are highly accessible for easy calibration, fast maintenance and repair by your in-house technicians or Gainco s own Blue Ribbon ervice group. Heavy Traffic? No Problem! The DuraWeigh heavy-duty floor scale performs well in even the busiest plant environments. The low-profile, skid-resistant ramp provides easy on/off weighing, with ramp guides allowing for correct alignment on the weigh deck, resulting in lower labor and repair costs. In addition, our special freefloating weigh deck design isolates shocks and prevents damage from forklift and pallet jacks thus eliminating the risk of load cell failure from abuse. Easy to Move Unlike hydraulic and pit-style floor scales, the mobility of DuraWeigh floor scales allows for repositioning the scale anywhere in the facility whenever your plant layout or workflow may change. imply remove the pedestal bolts and reinstall the floor scale in the desired location. It s that simple and you ll dramatically reduce your process changeover costs, too. Equipment Warranty All DuraWeigh scales carry a one-year limited warranty covering the scale unit and all components. (Two-year limited warranty on Gainco Infiniti Plus controller parts.)

7 Quality customer care when and where you need it. Compare our capabilities against those of other national third-party service providers: Toll-free 24-hour live telephone hotline support. Rapid-response support with nationwide service coverage. Regional parts warehouses with same-day shipping, plus partsstocking mobile service vehicles. upply chain management services including individualized parts programs for a single plant or an entire company. Factory-trained field service tech-nicians, highly trained in equip-ment hardware and software. Blue Ribbon ervice from Gainco provides a total service and support solution for DuraWeigh scales as well as all makes of weighing equipment, distribution systems, software and wireless communication equipment. ur field-based, factory-trained technicians provide in-field support to food processing facilities across the U.. We offer flexible service agreements in addition to providing support on an as-needed basis. We also offer circuit board repair services. We operate a 24-hour live phone hotline, giving you timely answers on everything from technical assistance to parts sourcing even for hard-to-find components. We take the time to listen and then react quickly to your needs. And we offer support in both English and panish. Remote diagnostics capabilities between your plant and ours. Precision scale calibration services. Weight indicator and circuit board repair services conducted by our own fully-licensed technicians. perator training conducted byour own certified customer service technicians.

8 Product elector Information Feature 8"x 8" Model Number "x 8" 10"x 10" 12"x 12" 16"x 16" Low Profile Indicator Gainco Infiniti 9204 Load Cell Capacity 5 kg 7.5 kg 15 kg 30 kg 50 kg Base Construction 7-Gauge heet Metal Welded Built-in verload tops erial Ethernet WiFi Bluetooth Data tring utput Accessories tuffing Horn Floor tand Feature Model Number 20"x20" 4' x 6' 5' x 5' Indicator Gainco Infiniti GE ther Manufacturers Call Call Call Load Cell Capacity 100 lb 250 lb 5,000 lb 10,000 lb Deck tyle Communication Floor Models Bench Models Product elector Information Note: s = standard; o = optional; = not available Take the Next tep Diamond Plate UHMW mooth tainless teel PVC Rollers Roller Ball Bearing Top Frame Construction quare Tubing Heavy-Gauge heet Metal Angle Channel Welded Bolted Communication erial Ethernet WiFi Bluetooth Data tring utput To learn more about how DuraWeigh scales from Gainco will benefit your food processing operation s efficiency, productivity and profitability, call toll-free to speak with one of our processing consultants. r, your request to info@gainco.com. Printers Datamax Entrance/Exit Ramps 4' Length 3' Length NTEP Certified Note: s = standard; o = optional; = not available Member: MADE IN UA 1635 akbrook Drive, Gainesville, GA UA Tel Toll-Free: FAX: info@gainco.com A subsidiary of: DuraWeigh, Gainco Infiniti and the Gainco design are registered trademarks of Gainco, Inc. The Bettcher design is a registered trademark of Bettcher Industries, Inc. Bluetooth is a registered trademark of Bluetooth IG, Inc. Datamax is a registered trademark of Datamax Corporation. Zebra is a registered trademark of Zebra Technologies Corporation Gainco, Inc. All rights reserved.