- Who We Are? - What We Have? - What Can We Do? - Benefits to Customer

Transcription

1 Radbon Avionics

2 AGENDA - Who We Are? - What We Have? - What Can We Do? - Benefits to Customer

3 WHO WE ARE? Radbon Introduction

4 Radbon AT A GLANCE Headquarters Taiwan ervice Network Worldwide Major Product Cable Assembly & PCBA upporting your Mission with Powerful olutions Providing MIL-PEC cable harnesses and integrated solutions to make the connections you can rely on Radbon is a global leading supplier of MIL-PEC performance products. We design and manufacture customized cable harnesses and electromechanical assemblies for Aviation, Marine, Land Vehicle and other high demand condition industries. As a comprehensive OLUTION PROVIDER, we are dedicated in delivering the quality and innovation for our global customers upporting their missions with our powerful solutions. 4

5 GLOBAL ERVICE NETWORK H Germany Hungary UK Denmark weden Finland Israel Italy Austria EUROPE ALE / HUB Japan ALE P H Nagoya Taipei Miaoli (HQ) TAIWAN PRODUCTION / ALE / HUB UA ALE / HUB Chicago Los Angeles New York eattle H H Dayton Nashville ALE OFFICE P PRODUCTION PLANT H HUB 5

6 OUR CAPABILITY CORE COMPETENCIE Technical documentation management E-traceability system Flexible manufacturing Original and certified tooling Low volume high mix CERTIFICATION A9100D IO 9001 IPC-A-620 Class 3 cable inspection standard IPC-J-TD-001 soldering standard Certificated IPC-A-620 Certificated IPC-J-TD-001 Certificated A9100D Certificated IO 9001 upplier Certificated of AIR AIA

7 WHAT WE HAVE? Dedicated in Commercial & Defense Industry

8 PRODUCT EXPERIENCE Dedicated in Commercial & Defense Industry Aviation Marine Land Vehicle Mechanical Cable Assembly Launcher Cable Interconnection system Gyroscope Testing Cable E-Box Engine Cable Assembly Land Vehicle AB system Aircraft Engine

9 AVIATION Commercial Aircraft Application: In-flight entertainment cable, interconnection cable, APU cable, door cable, passenger seat cable Fuselage Cable Harness Engine Cable Harness Feature: IPC-A-620 Class 3 MIL-TD -55 C to 200 C 600 V MIL-C-17 RF Anti-EMI protection alt pray solutions High tability solutions 9

10 AVIATION Aerospace Application: Interface connection cable, fuel tank cable, control system cable and others. pace Cable Harness Feature: IPC-A-620 Class 3 MIL-TD or higher -65 C to 200 C 600 V Lightweight solution Anti-EMI protection Withstand shock, vibration, thermal vacuum, etc. High tability solutions 10

11 AVIATION Aircraft & Defense Application: Interface connection cable, control unit cable and others Mechanical Cable Assembly Cable Assembly Feature: IPC-A-620 Class 3 MIL-TD -65 C to 200 C 600 V Lightweight solution Anti-EMI protection alt pray solutions High tability solutions 11

12 MARINE Application: Gas turbine engine harness, interconnection cable, control unit cable and others. Engine Cable Assembly Feature: IPC-A-620 Class 3 MIL-TD -75 C to 150 C 600 V Over-braiding solution Anti-EMI protection alt pray solutions High tability solutions 12

13 LAND VEHICLE Application: Engine harness, interconnection cable, control unit cable and others ECU Cable Harness Feature: IPC-A-620 Class 3 MIL-TD -75 C to 150 C 600 V MIL-C-17 RF Anti-EMI protection alt pray solutions High tability solutions 13

14 RF CABLE Application: Instruments & automated testing, broadband communicating systems and others. Feature: Max Frequency 110 GHz RF connector eries: MA, 3.5mm, 2.92mm, 2.4mm, 1.85mm, 1.0mm -55 C to 150 C Impedance: 50 Ohm RF Cable 14

15 WHAT CAN WE DO? OUR CAPABILITY

16 Radbon ERVICE E-Box Assembly Prototyping PCB + Cable Assembly Built to Print Cable Assembly Made to pec Reverse Engineering Design to Cost 16

17 ENGINEERING CAPABILITY Potting/ealing Engineering Application TE HarnWare oftware Mil-pec Materials 3D Printing in PLA Alternative Materials

18 MANUFACTURING CAPABILITY FEATURE Cable assembly PCB assembly High mix low volume Clean room AVAILABLE PACE 7,262 m2 MANPOWER >300 M I A O L I TAIPEI Cable Assembly Workshop PCB Assembly Workshop

19 CABLE AEMBLY CAPABILITY Cutting anding and cleaning with IPA tripping oldering Crimping CAPABILITY & TRENGTH oldering: 16 AWG - 44 AWG wire Crimping: 4/0 AWG - 34 AWG wire / Max: 240 mm 2 Molding: PE / PVC / TPE / AB / TPO / PU / TPU Excellent at over molding and low pressure molding Multiple wires or cables assembled together ourcing and verification of alternative materials Labeling Molding Compound drying and central loading control Connector assembly Dispensing 19

20 CABLE FEATURE High stability Withstand harsh environment Corrosion resistant Waterproof Antielectromagnetic interference High frequency and voltage resistant Flameretardant Oil resistant 20

21 CABLE + PCB AEMBLY DIP and MT process capability ingle sided, double sided BGA rework station Lean production MT Error Prevention ystem (EP) Includes ICT, AOI, J-TAG, PI, and other regular tests PCB size : 50x50mm~460x510mm Chip size : QFP, BGA, µ BGA, CP (Max.:100*100mm) Chip dimensions: 0201 (inch) Mounting accuracy: ± mm ~ 0.08 mm/chip (Cpk 1.33) Excellent at soldering and meets IPC 610 standard tests 21

22 E-BOX AEMBLY OEM Capability Electronic Engineering Mechanical Assembly Functional Test Maintenance 22

23 BENEFIT TO CUTOMER Professional Capability Flexible Production Trustworthy Cooperation ustainable Management Full-range of engineering services Integrated solutions: cable, PCB assembly, box build End to end service Global sourcing A9100 certified Customer-oriented service Customized design Low volume high mix Rapid prototyping Reliable delivery schedule Original and certified tooling E-traceability system and barcode management Technical documentation management Follow MIL-TD and IPC standards 100% inspection 24-hour contact points trong copyright law in Taiwan Organized management table finance Management ave your time & cost by total solution Resolve your concern of low volume order Meet your requirements for trusted relationship Keep long-term and stable cooperation 23

24 QUALITY MANAGEMENT Quality upply Chain Lab ME Material control through barcodes and data system, implement FIFO Data storage a traceability matrix for all product s Analyze quality issues fast and precisely 100% inspection Follow MIL TD and IPC Check traceability of abnormal materials and report to suppliers instantly Analyze material issue s fast and accurately Manage fixture checklist and inspection date with traceability programs Use tests application system to save test data Material traceability from vender to manufacturing to finished goods with data storage Every operator has a tablet PC Fully-fledged computerized system *ME = Manufacturing Execution ystem 24

25 QUALITY MANAGEMENT Product Engineering Product Design & Development Manufacturing Process Design PFMEA* Documentation Pilot Run et OP Mass Production Quality Engineering Notes: PFMEA* = Process Failure Mode and Effects Analysis Involve Design tage Design Quality Engineer Verifying Each Design tage Output Design Control Plan and et Up IP Verify Process with IQC IPQC FQC OQC (100% inspection) CTQ Process tatistical Process Control Process Improvement Customer ervice FAI (A9102) 25

26 CABLE TETING Coating test Pull force testing (capacity range: 0.1 ~ 50 kg) Bending test (angle: 45 / 60 / 90 / 120 / 180 ) Coiled cable extraction test Cold bending test (temp. range : -50 C-150 C) Cold impact test High-pot test Drag chain test ection test Moisture resistance test tatic humidity test Thermal shock test (temp. range : C) torage life test Electricity test (network analyzer) Fixture test (for industrial only) Grinding test 26

27 LABORATORY EQUIPMENT Accelerated stress tester X-Ray tester Electrical tester Grinding tester Bending tester Bending tester Materials X-Ray tester Vibration tester Tensile tester 27

28 MANUFACTURING EXECUTION YTEM Master Production cheduling(mp) Full Process Traceability Quality & Data Management Resource Optimization Intellectual Property Protection Benefit Data collect to improve processes at all stages ignificant cuts to manufacturing waste Information to drive cost optimization efforts Fully-fledged computerized system Table PC management

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