INNOVATIONS FOR INTRALOGISTICS MANUFACTURER OF MATERIAL HANDLING EQUIPMENT

Transcription

1 INNOVATIONS FOR INTRALOGISTICS MANUFACTURER OF MATERIAL HANDLING EQUIPMENT

2 We are engineers, we are turning our partners' challenges into a business success. Michał Kaźmierczak CEO Europa Systems AUTOMATED HANDLING SYSTEMS PALLET HANDLING SYSTEM AUTOMATED GUIDED VEHICLE [AGV] ES GEAR CONTAINER HANDLING SYSTEM HEAVY LOAD HANDLING SYSTEM CARTON AND TOTE HANDLING SYSTEM AUTOMATED HANDLING SYSTEMS TIRE HANDLING SYSTEM 24 MODULES AND DEVICES What makes Europa Systems? First of all we are a team of over 240 engineers, technicians, highly specialised experts and managers supported with premier state-of-the-art manufacturing facilities. Strengthened by the commitment of its employees and highest-quality technology infrastructure, Europa Systems delivers world-class intralogistics products. Quality is not a matter of luck. It is a result of good intentions, genuine dedication, focus and high level performance. Quality means smart choice. This is how we work with customers here in Europa Systems. We aim to go beyond being just a supplier of premier intralogistics automation solutions. We aim to become a technology partner as well as a business partner for our customers. Therefore, one of our key values is to deliver outstanding customer experience. Our partners inspire us to develop new products and create custom solutions that meet their needs and challenges. This is how innovations for intralogistics are made in Europa Systems. Europa Systems is a leading manufacturer of automated material handling equipment in Europe. Our core values are entrepreneurship, responsibility, confidence, cooperation, knowledge and respect. Loyal clients are our best references. We value long-term partnerships. We have 20 years of experience in completing hundreds of projects for our partners in 35 countries. The brands that have trusted us are Bridgestone, Siemens, Avery Denisson, Rewe, Cisowianka, Cimcorp and many others. Should you consider investing in automation, Europa Systems engineers will be happy to share their insights. We look forward to being your business partner, Michał Kaźmierczak CEO Europa Systems CONVEYORS VERTICAL TRANSPORT DEVICES SHUTTLES, TRANSPORT TRUCKS PALLET STACKERS PALLET DEPOT [RUN&GO] SHEET METAL DEPOT [RUN&GO] ROBO WASH&DRY [RUN&GO] INDUSTRIES / CASE STUDY FMCG / CISOWIANKA RETAIL / REWE AUTOMOTIVE & TIRE / CIMCORP LABELING / AVERY DENNISON OEM / SEW-EURODRIVE MODULES AND DEVICES INDUSTRIES / CASE STUDY #WEAREENGINEERS

3 NUMBERS THAT MAKE US PROUD We take responsibility for our projects and provide complete technical documentation and CE declaration of conformity for every product. We provide our customers with assistance and advice on transport process optimisation and system design as well as handling equipment WHAT WE DO We specialise in internal logistics process automation and in comprehensive project implementaton. Our services include: development of concept design and completion of solution designs, production of systems and devices, development of automated solutions, deployment: assembly and testing at the Europa Systems office, installations at customer's facilities, 13 start-up and staff training, commissioning, Number of orders completed by country OUR PROJECTS 19 after-sales support and customer care. WHAT SETS US APART years return on investment 350 projects completed per year customers in Europe 20 years of experience ,500 m² manufacturing facilities 240 engineers and specialists 122 Improve business productivity Decrease manufacturing costs Ensure seamless operations Optimise production space Improve workplace safety our products meet the highest quality, safety and reliability standards, customer satisfaction, long-term partnerships with customers with whom we have worked on projects throughout Europe for many years, tailored solutions to meet our customers' needs, fast response and quick turnaround times, experienced team of engineers and specialists. countries using our solutions worldwide production orders per year systems implemented for one of our regular customers Deliver a high ROI (less than 3 years) 4 5

4 CONSIDERING INVESTING IN AUTOMATION? What makes Europa Systems the best choice as a supplier of automatic internal handling systems? We are engineers, which means that we solve problems, turning our clients' challenges into success. OUR RESOURCES People and technology PEOPLE TEAMWORK We are a team of 240 engineers, technicians and specialists developing dedicated intralogistics solutions in interdisciplinary teams. 1,700 production orders per year TECHNOLOGY PRODUCTION CAPABILITIES Our state-of-the-art production facility in Europe, covering 17,500 sq m, ensures that 95% of the manufacturing processes of our systems are performed in one place. WE ARE A TRUSTED PARTNER in transport automation and above all in business WE DELIVER ON TIME 97,5% We support our customers providing advice on optimisation of transport processes and system design as well as handling equipment. WE ARE RELIABLE 97,8% WE ARE COMMITTED 100% OUR KNOW-HOW WE DELIVER AUTOMATED SYSTEMS FOR TRANSPORT AND STORAGE as both: a general contractor for global manufacturers and distributors, 20 years of experience 35 countries projects completed without delays projects completed without negative feedback dedication and knowledge-sharing and a technology partner for global integrators of industrial automation. worldwide use our solutions 6 7

5 AUTOMATED HANDLING SYSTEMS Our systems ensure effective and safe transportation of loads in any direction and between many levels. Europa Systems specialises in providing automated handling systems. AUTOMATED HANDLING SYSTEMS 8 9

6 PALLET HANDLING SYSTEM Automation of palletising processes includes: automatic storage and release of empty pallets, transporting loads on pallets and integration with storage processes as well as with end-of-line production equipment clear business benefits. TYPES OF LOAD HANDLED Pallets: wooden measuring 800 x 1200 mm, 1200 x 1000 mm, 1200 x 1200 mm, plastic, chemical, steel, DHP, INDU, CHEP, CHEMICAL, US, ASIA, AUSTRALIAN. Boxes: steel with various substructures, box pallets. AREAS OF USE One solution many possibilities. We produce systems for various transporting units (different weights, overall dimensions) and various working conditions under a single transporter line. At production plants, warehouses, distribution centres wherever full automation of internal transport processes is required. Industries: packaging, timber and metal industry, FMCG, automotive, retail and construction materials. TECHNICAL SPECIFICATIONS Load capacity: up to 2,000 kg/pallet Transport speed: up to approx. 30 m/min Throughput: up to 200 pallets/hour ENVIRONMENTAL PROTECTION Reduction of exhaust fumes from fork-lift trucks. COMPLETE CONTROL Thanks to the system's integration with IT solutions (e.g. with WMS systems). BETTER EFFICIENCY Increased production and logistic capacities. AUTOMATED HANDLING SYSTEMS 10 11

7 UNIQUE SYSTEM CHARACTERISTICS MODULE CONSTRUCTION WOODEN TOP STORAGE DEPOT BINDING MACHINE A PALLET TRANSPORT SYSTEM IS A COLLECTION OF MODULES MANUFACTURED BY EUROPA SYSTEMS, SUCH AS: CONVEYORS More on page 28 VERTICAL TRANSPORT DEVICES More on page 30 SHUTTLES, TRANSPORT TRUCKS More on page 32 PALLET STACKERS More on page 34 PALLET SHUTTLE PALLET DEPOT More on page 36 Process automation in the area of palletising may include additional machines such as wrappers, labellers and binding machines. AUTOMATED HANDLING SYSTEMS PALLET DEPOT LOADING HOW IT WORKS Scan the code and watch the video. Europa Systems provides comprehensive implementation of fully automated pallet transport systems. We integrate our solutions with our customers' systems. We also cooperate with industrial automation integrators as a technology partner. We provide full technical documentation and servicing

8 ES GEAR - AUTOMATED GUIDED VEHICLE [AGV] Automated guided transporter truck TECHNICAL SPECIFICATIONS Europa Systems designed and manufactured ES Gear an automated transporter truck Automated Guided Vehicle [AGV]. THE ES GEAR TRUCK IS DESIGNED TO WORK IN THE FOLLOWING AREAS AREAS OF USE At production plants, warehouses, distribution centres wherever full automation of internal transport processes is required. FMCG, Automotive sector, especially Tire and Retail. Automatic transfer trucks/fleet of trucks supporting the movement of goods both finished and semi-finished products, raw materials and components. The key element is complete integration of truck fleet with transport lines and other systems in manufacturing and storage areas. AGV Type Automated guided vehicle for autonomous horizontal transport of loads. Load between 50 and 2,000 kg Load unit Standard pallet units (euro, industrial), but also smaller transport units (semi-pallets, boxes, trays, cartons). Transport speed up to 60 m/min or depending on the work zone. Navigation methods: Induction loop method. Reflective line method. END-OF-LINE PROCESS Production line end Trucks designed for moving pallet loads, maximum load 2,000 kg, minimum working height 400 mm. IN-LINE PROCESS Assembly lines The truck carries dedicated loads on pallets and in crates, working height above 400 mm. TECHNOLOGICAL TRANSPORT Automatic movement of special loads in the technological process, between individual areas. EFFICIENCY Increased production capacities, work continuity. SAVINGS Shorter fork-lift charging times. PRODUCTION SPACE OPTIMISATION AUTOMATED HANDLING SYSTEMS Navigation method by mapping. Power supply Supercapacitors, induction loop, traction batteries

9 BUILD YOUR OWN AGV MODULE TURN-KEY SOLUTION POWER SUPPLY DESIGN UNIQUE PRODUCT QUALITIES MODULE CONSTRUCTION Turn-key Custom Solution Build your own AGV. A modular, pre-defined and scalable solution developed in close cooperation with a customer. Flexibility: the vehicle has been designed to allow a choice of conveyor, working height affecting chassis size, loads, length of route and travel as well as truck design options. batteries, supercapacitors induction belt hybrid any RAL colour branding your logo optional elements CONTROL AND MANAGEMENT Control and management system WORKING HEIGHT 400 mm up to 800 mm up to 1200 mm or more NAVIGATION Wi-Fi magnetic belt laser reflective line A fleet of automatic vehicles under your control. ES Gear is fitted with a management control system which ensures full integration of the truck with the existing intralogistic system: monitoring statuses and stocks, as well as the AGV fleet for location and battery charging levels. Europa Systems as the general contractor delivers and provides advice on the most effective and optimal forms of truck communication and navigation systems (wi-fi, laser, tape). AUTOMATED HANDLING SYSTEMS POWER SUPPLY Next-generation power supply The latest supercapacitor technology and contactless induction loop energy transmission. It is possible to combine various forms of power supply in a hybrid version. CHOOSE YOUR CONVEYOR roller, belt, chain turntable, transfer vertical conveyors The power supply technology is selected on the basis of the solution's requirements and according to client's needs. HOW IT WORKS Scan the code and watch the video

10 CONTAINER HANDLING SYSTEM The handling system and the buffering of containers helps to improve processes related to intralogistics within the FMCG sector. The system ensures: uninterrupted transport of products in containers, management of empty containers, short loading and unloading time, and maximisation of the use of space in the buffer zone. The system offers the ability to transport two or more different objects that have different dimensions, different weights and different coefficients of surface friction on the bottom of containers (plastic, metal, etc.). TECHNICAL SPECIFICATIONS Load capacity up to 300 kg/container Efficiency up to 300 containers/h LOAD TYPE Roll containers a solution for storage of loose goods, packaging, bags or containers. Thermally insulated containers an ideal device for storage of fresh and frozen products in the cold supply chain. Mesh trolleys a device equipped with a horizontal platform, closed with two or four mesh panel sides. Similarly to containers, they are moved empty within the buffer zone. They are used for storage of FMCG products such as: food, beverages and alcohols. ADDITIONAL MODULES Our solutions can be equipped and integrated with additional modules supporting transport processes such as wash and dry devices: ROBO WASH&DRY more information on p. 40 AREAS OF USE Container transport systems are used in the retail sector and particularly in distribution centres. This is an intralogistics solution for both empty and full packages with the loads. The main processes involve: handling of dry goods in roll containers and handling of fresh and frozen products in thermally insulated containers. FLOW OF PROCESSES Ensures smooth loading and unloading of goods (transported on various conveyors: bins, pallets, containers). INCREASED WAREHOUSE SPACE Multi-level lines allow transporting and buffering of up to 1000 containers. MODERN TECHNOLOGIES AND AUTOMATION System built to work for years. REDUNDANCY An alternative also during increased orders or failures. AUTOMATED HANDLING SYSTEMS Buffer zone capacity matched to the client's requirements and available area 18 19

11 HEAVY LOAD HANDLING SYSTEM Automation of processes involving movement of heavy, non-standard size loads. Our systems guarantee safe and efficient handling of materials weighing over 2,000 kg. TECHNICAL SPECIFICATIONS Load capacity from 2,000 kg/m Transport speed adapted to process requirements When transporting heavy loads, safety and efficiency of movement are important factors. TYPES OF LOAD HANDLED rolls metal sheets packages steel profiles AREAS OF USE Our heavy load handling systems are used in many areas of manufacturing, where the technological process requires reliable and sturdy ways of transporting loads in challenging internal environments. The system is primarily used when transporting raw materials for the metals industry, products in the timber industry and other heavy materials. RELIABILITY Durable components, conveyor lines resistant to harsh conditions. CUSTOM SIZES Making the production process more efficient and faster. REDUCED SPACE Warehouse space reduced at least by half. AUTOMATED HANDLING SYSTEMS 20 21

12 CARTON AND TOTE HANDLING SYSTEM Transport lines are connected by a set of belt, roller and strip conveyors. The machine can run along a single level or move upwards or downwards to other levels and change direction of travel. Automated, effective and safe transport of light loads such as cardboard boxes and containers. TYPES OF LOAD HANDLED Boxes of various dimensions and empty weights light loads e.g. plastic containers AREAS OF USE Transport lines may carry light loads from the very beginning of the production process, e.g. from the release of the cardboard box from the box maker forming the box, to box-loading stations, followed by box-closing stations, to the last part of the line - the picking station, where the boxes are stacked (picked) and placed in a specific mold on pallets by a robot palletiser. As the boxes are moving, it is possible to scan the barcodes, which can be used to determine e.g. the route for the load. Cardboard box and container transport systems are used by industries such as Retail, e-commerce and FMCG. TECHNICAL SPECIFICATIONS Load capacity: up tp 50 kg/m Efficiency: up to 60 m/min Buffer zone capacity: 30,000 units/24h Working width (and other specifications of the conveyors) adjusted to transporting cardboard boxes and containers, depending primarily on the dimensions of specific containers determined when presenting the offer and designing the system. SAVINGS Reduction of energy and labour costs. EFFICIENCY Increased production capacities. SAFETY Safe product transport: reducing the risk of damage or wrong location, e.g. on pallets. AUTOMATED HANDLING SYSTEMS 22 23

13 TIRE HANDLING SYSTEM Safe driving begins on the production line. We design and install tire handling systems that give priority to product and equipment safety. AREAS OF USE Our handling systems have been used by clients such as: Bridgestone, Michelin, Cimcorp, Güdel, Goodyear and in the following areas of production: from rolling, packaging machines, to high-bay warehouses, vulcanizing presses, to final inspection and finished tire depot. AUTOMATION OF TIRE TRANSPORT The tire handling system represents smooth integration with existing IT platforms, industrial robots, manufacturing machinery and other internal logistics systems. TECHNICAL SPECIFICATIONS Load capacity up to 150 kg Transport speed up to approx. 60 m/min Efficiency tailored to the client's needs TYPES OF LOAD HANDLED truck (TBR) tires passenger car (PCR) tires tire manufacturing components RELIABILITY Our equipment is fault-free; we guarantee reliability of systems running 24/7/365. SOLUTION TO THE PROBLEM OF LIMITED SPACE Thanks to our solutions, every square metre of your factory can be used efficiently for manufacturing. SMOOTH PROCESSES We integrate tire and raw material transport technology with manufacturing systems and industrial Gantry Robots. AUTOMATED HANDLING SYSTEMS 24 25

14 MODULES AND DEVICES Intralogistics devices ensure uninterrupted transport of products and significantly improve production processes. MODULES AND DEVICES 26 27

15 CONVEYORS Conveyors provide free transfer of various loads, both vertically and horizontally. They are used in production facilities, warehouses and at product picking stations, where fast and effective movement of loads is essential. The option to combine conveyors with other internal transport machines allows for designing transportation lines that enable the movement of loads over any length and in any form. All of our conveyors rely on steel structures. OUR OFFER INCLUDES Driven roller conveyors Non-driven roller conveyors and ball unit transfer tables Belt conveyors Chain conveyors Strip conveyors Raised conveyors Modular conveyors Turntables Transfers ADVANTAGES STURDY CONSTRUCTION FAST ASSEMBLY AND DELIVERY OF CONVEYORS TAILOR-MADE SOLUTIONS MODULES AND DEVICES 28 29

16 VERTICAL TRANSPORT DEVICES Vertical transport devices to lift and lower loads. AUTOMATION OF TRANSPORT SYSTEM Vertical conveyor is a transport system component used to lift or lower cargo to a desired level. On such devices, the most commonly installed conveyors are roller and chain conveyors, on which e.g. pallets with loads of different dimensions can be transported. OUR OFFER INCLUDES MODULES AND DEVICES Elevators Gravity spirals Lift tables

17 TRANSPORT TRUCKS A short-distance transport device for conveyor lines where transported loads require change of direction. INTEGRATION WITH PRODUCTION LINE Transport trucks are intended for horizontal transport of packages within warehouses. Both driven as well as non-driven trucks are produced. They can be used to send transported material, sort or divide finished products between processing lines. The modular design of the trucks makes it possible to couple from 1 to 6 loading stations on one truck. WORK SAFETY Smart security system for detecting obstacles during a truck's movement, light and sound signalling and low noise level during a truck's operation, enhanced work ergonomics. ADAPTING THE POWER SUPPLY TO THE CLIENTS' NEEDS (energy chain, busbar, wireless IPT system). THE MODULAR DESIGN OF CONVEYORS BUILT-IN ON THE TRUCK (roller conveyor, chain conveyor, lift table with conveyor, turntable with conveyor). COOPERATION WITH FIRE DOORS HIGH RELIABILITY LOW MAINTENANCE COSTS MODULES AND DEVICES QUICK ON-SITE INSTALLATION 32 33

18 PALLET STACKERS Devices to stack pallets on top of each other sandwich type pallet construction. Pallet stacking system consists of stand-alone modules integrated with the transport lines which are used to stack two pallets with loads. AUTOMATED PALLET STACKING These modules are installed both behind and in front of automatic pallet wrapping machines and their installation within the system allows automation of the pallet stacking process. These systems are used for pallets with unstable, light loads when palletising products with high heights is impossible. Stacking the pallets (one on top of another) makes it possible to stabilise the load whilst maximising the use of space in further distribution. Depending on their construction, these modules may also be used for automatic stacking of two pallets with a DPH load (800x600mm) onto a EURO pallet (1200x800) for their further storage in automated warehouse systems or buffer warehouses for EURO pallets. FULL AUTOMATION AND MODULAR CONSTRUCTION Possible integration with any place of the transport line. FLEXIBILITY OF APPLICATION The ability to stack loads with heights between 500 and 1400mm palletised on different types of pallets: EURO, INDU, CHEP, DHP. MODULES AND DEVICES 34 35

19 [RUN&GO] PALLET DEPOT A storage device which makes the most of production plant space. FULL AUTOMATION The possibility of its integration into the production line. ELIMINATION OF PALLET DAMAGE Precise lifting mechanism and safety guards. AUTOMATED STORAGE Pallet depot is a device based on a stable, faultfree and proven construction that provides fully automated stacking, dispensing and storage of pallets. It is intended mainly for warehouses and production plants with a large number of fastmoving pallets in technological and warehousing processes. Through its function and construction, it greatly increases efficiency and safety on the production line. FLEXIBILITY OF APPLICATION Two-position bumper and movable walls allow adjusting width to various types of pallets. MODULES AND DEVICES 36 37

20 [RUN&GO] SHEET METAL DEPOT The sheet metal depot allows for easy and quick access to the storage of materials, reduces the time needed to access them and saves on storage space. AUTOMATED STORAGE The automated storage of materials is a universal solution as it may be used in almost any branch of industry and at every production stage, from the tool shop to the production hall. The system is excellent as a stand for storing sheet metal, chipboards, cardboards, crates, pallets or spare parts as well as for buffer storage. SPACE SAVING The sheet metal depot utilizes over 95% of the warehouse space in relation to the standard distribution of pallets on the floor or a standard shelf. WORK ERGONOMICS Fast inspection of the state of materials stored and easy access to each kind of sheet metal and other materials. 100% TIME SAVING Automated storage racks guarantee shorter time for loading and unloading of materials. MODULAR CONSTRUCTION OF THE SYSTEM Allows easy adjustments to clients' needs and ensures its development in the future. INCREASED SAFETY The system has several safeguards to protect the operator and other people working in its vicinity - CE marking - and protects stored material against damage. MODULES AND DEVICES FULL CONTROL OF STORAGE STATES The IT system provides information on products, quantities stored in a given period and current or temporary storage states

21 [RUN&GO] ROBO WASH&DRY Automated system for transport, washing and drying of thermally insulated containers used in distribution centres supporting the logistics of fresh and frozen products. INNOVATIONS Automated washing of thermally insulated containers at low temperatures between 2 and 5 degrees Celsius, with high humidity. Smart measuring systems and quality control development of a system which detects contamination of food containers. Only contaminated containers are washed by the washing robot. The system identifies the nature of contamination in order to apply correct washing parameters. EFFICIENCY Greater efficiency of the process and lower energy consumption. The robot offers the possibility to dry food containers multi-axle work of the cylinder provides faster and more accurate drying. OPTIMISATION The optimal use of resources. The use of two compressors allows simultaneous drying on two transport routes. Detection of the contents of a container prior to washing enables selective washing. SAVINGS Low maintenance and servicing costs greater efficiency of the filtering system. ECOLOGY Reduction in electricity consumption. Reduction in water consumption. MODULES AND DEVICES HOW IT WORKS Scan the code and watch the video

22 INDUSTRIES / CASE STUDY Optimum solutions for every sector INDUSTRIES / CASE STUDY Scientists dream about great things. Engineers do them. James A. Michener 42 43

23 OPTIMUM SOLUTIONS FMCG INDUSTRY CASE STUDY CISOWIANKA Speed is no longer a challenge Doubling the productivity of the system of pallet pick up and distribution from all bottling lines to the depot. MANUFACTURER'S CHALLENGES The transport process based on fork-lift trucks became inefficient, limiting the use of full production capacity. Another challenge related to the building infrastructure was the placement of manufacturing machinery and necessity to provide circulation routes between process lines. COMPANY Nałęczów Zdrój S.A. INDUSTRY / PRODUCT FMCG / CISOWIANKA DEDICATED SOLUTION PALLET HANDLING SYSTEM INDUSTRIES / CASE STUDY SOLUTION APPLIED MORE INFO Scan the code. Pallet transport line automation and integration with the WMS system. EFFICIENT USE OF RESOURCES HIGHER OUTPUT PROCESS RELIABILITY KNOW-HOW IN THE FMCG SECTOR Europa Systems designed, produced and implemented a system for collecting finished pallets from the automatic palletiser area, and their further distribution to the warehouse zone located in the next building. The complete system is composed of over 100 devices with a total transporting length of 320 metres. Automatic pallet shuttles with laser scanners have been installed in places where the transportation lines cross circulation routes. The entire system controls have been integrated with the WMS system. 100% EFFICIENCY INCREASE Production capacity and throughput from bottling lines to the warehouse increased to 200 pallets per hour, which helped increase sales by PLN 100 million. COST REDUCTION Reduction of fork-lift fleet maintenance and operation costs by replacing it with an automated conveyor line. SAFETY The removal of fork-lift trucks from the manufacturing area to the warehouse area lowered the risk of collisions with parts of the building infrastructure and improved workplace safety

24 OPTIMUM SOLUTIONS RETAIL SECTOR CASE STUDY REWE Efficient supply chain of fresh products Automated transport of containers in a distribution centre. MANUFACTURER'S CHALLENGES Optimisation of transport processes and buffering of various loading units (thermally insulated and mesh containers) to the transport routes with and without washing, taking into account the types of conveyors. Several transport zones at different levels, which lead to two end-of-line areas. The integration of individual devices into a complete automated line. COMPANY REWE INDUSTRY / PRODUCT RETAIL / FOOD DEDICATED SOLUTION CONTAINER HANDLING SYSTEM INDUSTRIES / CASE STUDY HOW IT WORKS Scan the code and watch the video. Automation of the distribution of products requiring controlled temperature. TRANSPORT OF FRESH AND FROZEN PRODUCTS COMMISSIONING HANDLING SYSTEMS AUTOMATED STORAGE SYSTEMS SOLUTION APPLIED As a general contractor, Europa Systems has implemented the advanced transport system for both thermally insulated and mesh roll containers. The new system offers the ability to transport within one single line of conveyors various load units (2 or more), which have different dimensions, different weight, different coefficients of surface friction (bottom of load: plastic, metal). While being transported through 4 zones, they come into 2 areas: fruit and vegetables and meat. FLUIDITY OF THE PROCESS The fluidity of the process of loading and unloading of goods transported with the use of various conveyors. INCREASED WAREHOUSE SPACE Multi-level lines allow transporting and buffering of up to 1000 containers. MODERN TECHNOLOGIES Automation - system built to work for years. EFFICIENCY Greater efficiency of warehouse processes. REDUNDANCY OF RESOURCES An alternative also during increased orders or failures

25 OPTIMUM SOLUTIONS AUTOMOTIVE & TIRE SECTOR CASE STUDY CIMCORP Safety and optimum use of space Implementation of a comprehensive tire transport system in a factory. MANUFACTURER'S CHALLENGES To create a transport system that integrates all stages of the production process with regard to the efficiency of each machine and maintaining smooth production. Due to 24h/day, 7 days a week operation, machines must have high reliability and a long life. Adapting the line for later system upgrades. COMPANY CIMCORP INDUSTRY / PRODUCT TIRE/TIRES DEDICATED SOLUTION TIRE HANDLING SYSTEM INDUSTRIES / CASE STUDY SOLUTION APPLIED HOW IT WORKS Scan the code and watch the video. Automation of tire transport. SAFETY INCREASED EFFICIENCY RELIABILITY OF PROCESSES EFFICIENT USE OF KNOW-HOW RESOURCES Europa Systems created the tire transport system, whose main role is to integrate production processes, from tire building machines to palletising. The specially designed construction of conveyors combines functionality and reliability while maintaining low failure rates. The system consists of approximately 260 machines with a total length of approximately 700 m. 70% of all the equipment is mounted on a steel construction, which allows the maximum use of the available production site. SMOOTH PROCESSES The optimisation of the transport system through the selection and configuration of the relevant types of conveyors that ensure an adequate flow of the tires through all processing machines. MAXIMUM USE OF SPACE Conveyors built on a steel construction at a height of approximately 4 m. REDUCTION OF MAINTENANCE COSTS Elimination of forklifts and trolleys. SAFETY Transport of GT that does not cause their deformation or damage

26 OPTIMUM SOLUTIONS LABELING CASE STUDY AVERY DENNISON Time for investments Increased efficiency of the loading and palletising process in the end-of-line area in the labeling industry. MANUFACTURER'S CHALLENGES Loading process optimisation and transport of goods with over 120 load-setting options on a pallet. Possible mix combinations on a pallet : single or double load, with washers, cardboard box tops, and also without pallets. Another challenge involved integration of single devices into a fully automated line. COMPANY AVERY DENNISON INDUSTRY / PRODUCT LABELING / LABELS AND PACKAGING DEDICATED SOLUTION PALLET HANDLING SYSTEM INDUSTRIES / CASE STUDY HOW IT WORKS Scan the code and watch the video. Automation of basic warehouse operations and end-of-line equipment. SMOOTH PRODUCTION WORKPLACE SAFETY TRANSPORT EFFICIENCY AUTOMATIC STORAGE OF PRODUCTS AND COMPONENTS SOLUTION APPLIED Automation of palletising addresses the question what is the best way to combine warehousing and production line processes? Europa Systems applied a turnkey solution, composed of modules, which ensures full end-of-line automation from picking up an empty pallet through positioning a load - a paper or foil bale - to securing it for the subsequent process of transportation or storage. Areas covered by the system: Loading and transporting goods, securing a load, storage and release. SAVINGS Reduction of energy and labour costs. IMPROVED SAFETY Reduced workplace accident rate related to fork-lift truck collisions. ENVIRONMENTAL PROTECTION Reduction of exhaust fumes from fork-lift trucks. BETTER EFFICIENCY Increased production and logistic capacities. MODULE CONSTRUCTION Future possibility of expanding the pallet transport line

27 OPTIMUM SOLUTIONS OEM CASE STUDY SEW-EURODRIVE Performance and reliability AGV factory increases the efficiency of its production line. MANUFACTURER'S CHALLENGES Connecting passageways and transport routes on the production floor without the need to close certain areas, while ensuring the free movement of goods. The priority was to ensure absolute maintenance-free operation and charging system of the AGV. COMPANY SEW-EURODRIVE Poland INDUSTRY / PRODUCT OEM / GEAR MOTORS DEDICATED SOLUTION AUTOMATED GUIDED VEHICLE (AGV) INDUSTRIES / CASE STUDY HOW IT WORKS Scan the code and watch the video. Automated movement of goods in the technological process and integration with other systems in the areas of production and storage. SMOOTH PRODUCTION TRANSPORT EFFICIENCY REMOTE MONITORING WORK SAFETY SOLUTION APPLIED Europa Systems produced a line of transporters, which included an automated guided vehicle (AGV) used for transporting gear motors between assembly stations and other parts of the production line. This method allows the free movement of employees and trucks located within the production area. The truck complements a section of the transport route without blocking passageways. INCREASED EFFICIENCY End-of-line material flow is 50% more efficient. TIME SAVED BY 20% Shorter charging time of the truck and reduced maintenance costs. SAFETY SAFETY technology and the adjustment of a truck's speed to the braking distance guarantee that it is completely safe to use in an environment containing people

28 WE DELIVER LOGISTICS AUTOMATION FOR LEADERS OF THESE SECTORS SOME OF OUR TOP CUSTOMERS LEADING DISCOUNT CHAINS more than 10,000 stores each 122 projects 70 distribution centres 23 countries THE WORLD'S TOP 5 TIRE MANUFACTURERS 90 projects 14 countries LEADING CAR MANUFACTURERS 7 projects 3 countries WORLD LEADER IN PACKAGING AND LABELLING 11 projects 6 countries WORLD LEADER IN FURNITURE PRODUCTION AND DISTRIBUTION INTERNATIONAL PAPER AND WOOD COMPANIES INTERNATIONAL CHEMICAL COMPANIES EUROPEAN LEADERS IN PRODUCTION OF CONSTRUCTION MATERIALS POLAND'S LEADING SOFT DRINK MANUFACTURER INTERNATIONAL FMCG MANUFACTURERS more and more

29 This catalogue does not constitute a commercial offer.