FABRICATION BUILD-TO-SPEC BUILD-TO-PRINT. Advanced Manufacturing Solutions

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1 FABRICATION BUILD-TO-SPEC BUILD-TO-PRINT Advanced Manufacturing Solutions

2 2 Grenzebach The Name Represents Solutions Worldwide the name Grenzebach stands for intelligent handling, processing and automation. At locations in Europe, America and Asia more than 1,500 Grenzebach employees develop and realize individual high-tech solutions for the complex manufacturing and automation tasks of our customers. Back in 1960 Rudolf Grenzebach founded the Grenzebach Maschinenbau GmbH in the Bavarian village Hamlar and started off with a team of seven employees. Now, Grenzebach is an internationally operating, expanding family-owned company focusing on plant engineering, construction and automation. The Grenzebach Group encompasses the three business units Glass, Building Materials and General Industry to assist manufacturer around the globe helping them become more productive and profitable by providing cutting edge solutions to every-day problems. For us at Grenzebach a cooperative partnership with our customer is of great importance. With production facilities in Germany, the USA and China and agencies all over the world, we are always close to our customers and provide support and service on-site. Georgia Manufacturer of the Year 2017

3 3 Advanced Manufacturing Solutions Grenzebach has provided custom automation solutions for over 50 years. Our experience allows us to perform at a level above our competitors when working with other OEMs and end users to fabricate and build assemblies or complete machines based on designs provided by our customers. In addition to fabrication and assembly Grenzebach also offers a wide range of value-added services to help our clients stay up to date with technology and support their operations. Understanding the value each project has to our clients, Grenzebach treats every build to print solution as if it was our own design. Helping our partners by not only manufacturing the design they provide, but by also offering solutions to make it better when applicable.

4 4 In-House Capabilities BUILD TO PRINT PRE-INSTALLATION EQUIPMENT TEST AND RUN-OFF CONTRACT MANUFACTURING MACHINING Boring Mill CNC Mills Turning Centers Lathes FABRICATION Certified Welders MIG Welding TIG Welding MATERIALS Aluminum Carbon Steel Plastics Stainless Steel Sheet Metal ASSEMBLY EMPLOYEES ASSEMBLY SPACE CERTIFICATION EXPERIENCE SQUARE FEET YEARS

5 5 Build-to-Print Sub Assemblies and Complete Systems BUILD STANDARDS UL, CE, CSA & RIA INDUSTRY EXPERTISE Building Materials Solar Panels Consumer Electronics Automotive Food & Beverage MACHINE EXPERTISE Palletizers High Speed Stackers Assembly Systems Sorters Conveying systems Process Equipment Vision Inspection BUILD TO PRINT RUN-OFF 60,000 sq/ft for shop test of full systems Modular breakdown for reduction of time at start-up ASSOCIATIONS: Value-Added Services MECHANICAL ENGINEERING SERVICES Design for Manufacturability Finite Element Analysis Simulations, Motion Analysis ELECTRICAL ENGINEERING SERVICES Test, Debug, & Start-up HMI Design & Programming UL Panel Design Build MACHINE REBUILDS Electrical & Mechanical Optimizations Update Drawing Packages Safety Updates FIELD SERVICES Installation Supervision Start-up & Training Failure Mode / Effects Analysis SPARE PARTS Drop Ship Direct to End Users TECHNICAL WRITERS Operator & Maintenance Manuals

6 6 Metal Fabrication and Machining Equipment List FABRICATION EQUIPMENT LIST (1) NC Drill (2) Drill presses (1) CNC Cold Saw (1) 10 Cold Saw (4) Welding bays (1) Plasma Cutter MACHINING EQUIPMENT LIST Mills and other equipment (1) Accurite 2 axis CNC vertical mills (1) Industrial size parts washer (1) Paint booths MACHINING EQUIPMENT LIST CONT D Machining centers (1) Mazak Vari-axis axis 3 diameter Live tooling Tool changer (1) Mazak 3 axis mill 3 diameter bar feeder Live tooling Tool changer (1) FTP 5 axis boring mill Working envelope 6 x4 x24 (1) MAZAK Nexus 350 II Lathe Machining Length 23.5 Machining Diameter Tools

7 7 Service at Grenzebach Round the clock. Round the globe. The 24/7 principle applies availability. 24 hours a day, 7 days a week. After all, the entire Group is focused on its customers requirements. We know that smoothly running plants and machinery form the basis for success. Reliability, expertise, rapid actions are Grenzebach key maxims. General Customer Service Enhanced Service Concepts Life Cycle Support Keeping the plant in top-notch condition Optimizing plant operation beyond maintenance Extending the operational phase of plant Maintenance One-stop service Health checks Genuine spare parts Plant repair For maximum availability: 24/7 hotline: Phone service/ remote support Grenzebach College to train maintenance teams Grenzebach on-site service team For predictable costs: Extended warranty Supply contracts for parts subject to wear Outsourcing models For maximum efficiency: Upgrades Process optimization Component refurbishment For extending the operational phase: Retrofit solutions for automation technology Service engineering: Fundamental mechanical refurbishment and modification Other alternatives versus new investment: Second hand / used plants and components Relocating plants

8 ADVANCED MANUFACTURING SOLUTIONS Grenzebach Corporation 10 Herring Road Newnan, Georgia USA Phone: Fax: info.gn@grenzebach.com Grenzebach Maschinenbau GmbH Albanusstraße Asbach-Bäumenheim Hamlar, Germany Phone: Fax: info@grenzebach.com