Hemant Bhave Prasad Bhave

Transcription

1 Hemant Bhave Prasad Bhave

2 Agenda About the Promoters Company Overview Products Awards and Recognition Way forward 2

3 About the Promoters About the Promoters Hemant Bhave (MD & CEO): Mr. Bhave is an M.Sc. in Physics and an AMIE Engineer. He is the founder of the Company and an inventor with 2 patents to his name. He has grown the company to the status it is today Prasad Bhave (Director of Operations): Prasad has completed his B.Tech & M.Tech from IIT Madras in mechanical engineering, and has completed his M.S. in Aerospace from Georgia Tech, Atlanta, GA. He has worked in the US in various management consulting roles before joining his family business. 3

4 Company Overview-Timeline Company Founded by Mr. Hemant Bhave Launched patented home appliances products Registered with M & M FES as supplier for plastic and sheet metal components Started inhouse design of moulds and press tools Developed Quadrant Assemblies for various models Purchased additional ½ acre land for further development in Hingna MIDC, Nagpur 4

5 Company Overview-Timeline Started supply of 12 variants of Quadrant Assemblies to Nagpur, Rajkot, Rudrapur and Zaheerabad plants. Entered the Aerospace component manufacturing business Started a state of the art tool room and prototyping facility in Nagpur. Selected as a supplier for new platform of tractors to be launched by M & M Awarded contract for supply of 3 complex structural aircraft assemblies for the Su-30 project. Awarded the Best Supplier in Sheet Metal Commodity award for

6 Company Overview-Customers Some of Our Valued Corporate Customers 6

7 Company Overview- Present Infrastructure Unit Unit 1 (Khapri, Nagpur, area: 15,000 Sqft) Unit 2 (Hingna, Nagpur, area: 10,000 Sqft) Unit 3A (Hingna, Nagpur, area: 22,500 Sqft) Unit 3B (Hingna, Nagpur, area: 22,500 Sqft) Facility Manufacture of pressed components and plastic moulded parts Manufacture of Quadrant Assemblies, Painting and Welding of sheet metal parts Tool room manufacture of press tools and moulds and aerospace components Greenfield sheet metal unit, expected to start by Aug 2014 Planned sheet metal presses from Tons. Unit 3 A Unit 3 B 7

8 Company Overview-Tool Room Precision tool room functional at unit 3 housed in 10,000 sqft area one stop shop for all prototyping, tooling (press tools, moulds, etc), fixturing needs. Machines: Makino F5 VMC 22 KW/ 12,000 RPM, integral spindle 1000 mm X 550 mm X 450 mm table movement, 1000 Kgs load carrying capacity 117/95 N-m torque Capable of machining Ti, Al, Steel, Inconel etc. Makino DUO 43 wirecut 470X430X300 mm stroke Capable of machining 5 pass conditions. KENT surface grinder 1000 mm X 500 mm stroke, fully automated 3 axis movement 8

9 Company Overview-Tool Room Design Facility In house design and development capabilities 3d Design software (Solidworks 2013) with kinematic simulation, FEA capabilities Expertise in sheet-metal tooling, manufactured several progressive, compound, deepdrawing, complex forming. Solid modeling, simulation, analysis and design proving of dies/jigs/fixtures Manufacturability analysis of components being developed by our customers 9

10 Company Overview - Press Shop Mechanical Presses (200 T, 150 T, 100 T, 35 T, 10 T) Hydraulic Press (100 T and 40T die cushion) New press shop to include additional presses from Tons and hydraulic press 200 tons Factory shed for new press shop is ready, expected to be fully functional by August

11 Company Overview Assembly Plant Buying of components from over 60 vendors all over India Aid in development of suppliers Perform initial negotiations with suppliers Quality audits, PPAP requirements Scheduling and share of business decisions Monitoring supplier dispatches Managing the entire supply chain for Quadrant Assemblies (12 variants) 11

12 Company Overview Sustainability Efforts M & M approved 7 tank hot phosphating system Tank Size: 8ftX4ftX4ft Priming, Painting processes developed. Use of PU primer and paint Sustainability was a key consideration when designing the painting plant. Use of hybrid gas-electric temperature control system, to reduce time to attain temperature, and minimize carbon footprint. Specially designed paint booth with rapidly alternating air flow to minimize particulate emissions. Fully functional ETP and special dedicated area to store solid waste to eliminate ground water contamination due to solid waste disposal 12

13 Product Portfolio: sheet metal Quadrant Plate M-Star (developed by BHPL) :Stamping, forming, welding. 16 Operations, including 4 critical forming operations PC-lever (developed by BHPL): stamping, forming, riveting operations. Challenge was to make hub tooling with involute serration and holes of diameter smaller than sheet thickness. 13

14 Product Portfolio: sheet metal PTO Cap, Dust Ring: Deep drawing components made on hydraulic press Shallow drawing components made using our hydraulic press Aerospace components: Al, Ti parts. Require Special Manufacturing processes 14

15 Product Portfolio : Quadrant Assemblies Few of our products for M & M Quadrant Assemblies 15

16 Product Portfolio: Aerospace Assemblies Engine Side Panel Assembly (Su-30 aircraft): Contains more than 300 components, involving complex sheet metal forming operations, heat treatment, surface treatments Production started from August

17 Product Portfolio : Tool Room Moulds Tools and Dies : manufactured about 120 tools, fixtures and dies for M-Star project, in the in-house tool room 17

18 Awards and Recognition Receiving the best supplier award at the hands of Dr. Pawan Goenka in Zurich, Switzerland. 1/6/

19 Way Forward : Future Vision Be recognized as a preferred technology solution provider. Grow presence in the tool room business and get associated with the top tool manufacturers in India. Become a preferred outsourcing partner for aerospace Primes for sheetmetal and package assembly work. 19

20 Sample Products Machining of core and cavity for Ballot box mould, for ECIL (through their tier 1 supplier). Material Nimax, size 560X250X65 mm 20

21 Sample Products Machining fixture for TAL (Boeing project) Manufacturing solutions, size 600X294X50. Bore to be maintained within 10 microns. 21

22 Sample Products Truck Winder machine part, designed and manufactured for a customer, Size : 540 X 70mm thick. Accommodates taper 3 degree angle 22

23 Sample Products Cover Mould core 23

24 Sample Products Pillar Set for Press Tool, size 650 X300 10mmX10mm Square on wirecut, length 100 mm, straightness within 5 microns, 5 pass condition Linear Motion Guide, with 3 micron per side clearance, in 4 pass condition 24

25 Sample Products Rubber Curing Mould, Size 500mmX65mm. Material P20. Pocket depth and rib height maintained with 10 microns. 25

26 Thank you! Mr. Hemant Bhave Cell: Mr. Prasad Bhave Cell: