Rotary Loading System RLS 800/1500

Transcription

1 Rotary Loading System RLS /1500

2 The Liebherr RLS Rotary Loading System 2

3 Liebherr offers a wide range of automation systems supporting modern high-efficiency production environments. Our solutions not only reduce production costs but are also able to quickly respond to fluctuating production volumes. Liebherr automation systems are designed for cost-effectiveness, ease of use, quality and reliability in combination with a high degree of flexibility. For pallet handling systems, Liebherr offers the RLS rotary loading system as a supplement to the linear PHS. It is the ideal solution for an economical entry into high-efficiency machining via pallet handling. Economy A basis for cost-effective machining is optimizing the feeding of parts in and out of the machining center. Hand-loaded or semi-automatic machines are limited, while the Liebherr RLS rotary loading systems normally enable spindle efficiencies above 90%. With the introduction of lights out production, the need for manpower is reduced. In essence, we are allowing the investment to pay for itself quickly. Flexibility With its modular design, the Liebherr RLS rotary loading system offers a high degree of flexibility. It offers a versatile platform that can be configured to a variety of machine setups for different requirements. User-Friendly The proven Soflex PCS cell controller is user-friendly and offers integrated order planning. Further, it is completely open for expansion. In the basic version, NC program and tool management remain on the machine, while the cell controller manages pallets and order planning. This allows operators to continue working in a familiar machine environment. Short commissioning time, high acceptance and fast production start-up are the results. Quality and Reliability Quality is the top priority for Liebherr. When producing our products, every stage is monitored ensuring world-class products with the highest reliability and service life. The quality management system of the entire production process at LiebherrVerzahntechnik GmbH is certified in accordance with DIN EN ISO 9001:2008. In addition, our product development benefit from the Liebherr group s diversity and many years of in-house experience with state of the art manufacturing technologies. 3

4 Manufacturing with innovative APPs The RLS rotary loading system has a cell control system, which enables intuitive operation and a wide range of useful functions for productive operation. Control system The control system is the key link between the operator, the automation and the connected machines and equipment. The intuitive shop floor (user) interface with function-oriented APPs on a touch display reduces the training effort. Alternatively, the mouse-based control center (user) interface is available for data preparation. 4 Core system and expansion options The core system includes all necessary functions for a quick start into an automated production plant. Based on this, and depending on the application requirements, different function-oriented modules are available. The user can individually combine the standardised modules. The start constellation is not binding, modules can also be activated at a later time or specific function extensions can be integrated.

5 PCS cell control system Basic version for single-stage production Pallet management and status displays Priority control for production orders Memo and logbook functions Expandable at any time Organizer APP Organisation of production orders Create, lock, and release production orders Define order sequence Fine planning, production preview Calculation of resource requirements Setup Station APP Setup station operation Workpiece loading / unloading functions Workpiece status report scrap / good parts Clamping drawing, work instructions, inspection characteristics, etc. afferent to the respective status of the workpiece 5

6 Flexibilität 6

7 Convenient working and short distances: The RLS setting station is close to the machine HMI Application example Pallet with fixture A rotary storage tower is replacing two shelf modules Flexibility is an increasingly important aspect to consider when investing in a new production system. With maintained flexibility, machining cells can remain competitive as requirements change. The RLS rotary loading system allows for costeffective yet flexible manufacturing of a wide range of parts via pallet handling. Modular System The modular design of the RLS pallet system allows the cell to be adapted to changes in production requirements rapidly. The two sizes, RLS and 1500, cover a wide range of applications. The modular system includes the following components: Rack module Setting station Lift module Rotary storage tower Fit for the Future If performance requirements change in future, the RLS is already prepared. A rotary storage tower and/or a second machine can be added at any time. Another significant advantage is the ability to integrate any machine contour with the RLS. All components are pre-configured for this. 7

8 Examples of Different Layouts 8

9 Versatile Individual modules of the same size can be combined and configured into a system. Configurations can be made for single or dual machines. RST- rotary storage towers can be added to a cell for additional storage capacity. Storage capacity can thus be tailored to specific cell requirements at any time. Dual machine arrangement with two storage towers Basic version with storage tower Basic version Dual machine arrangement with storage tower 9

10 Technical Data 10

11 Technical Data RLS RLS levels 2 x x levels 2 x x x + 1 x Transport weight in kg Height of workpiece including pallet RLS Werkstück- in mm RLS 2erModulRLS 3erModul Anzahl Speicherplätze 2 levels 16 3 levels 24 2 levels with RST* 24 3 levels with RST* 36 Maximum height in mm RLS 2erModul 14 RLS 3erModul *Rotary storage tower RLS_1500_900_2erModul RLS_1500_ RLS_1500_900_3erModul RLS_1500 2erModul RLS : Ø mm RLS_1500 3erModul RLS : Ø mm RLS 1500: Ø 900 mm RLS 1500: Ø mm

12 Machine Tools and Automation Systems from Liebherr Liebherr employs roughly 1200 staff in the area of machine tools and automation technology and has production facilities in Kempten and Ettlingen (Germany), Collegno (Italy), Saline (Michigan, USA) and Bangalore (India). They are supported by expert and reliable marketing and service specialists at a large number of locations worldwide. With over sixty years of industrial experience, Liebherr is one of the world s leading manufacturers of CNC gear cutting machines, gear cutting tools and automation systems. The company s innovative products are the result of pioneering ideas, highly qualified staff and state-of-the-art manufacturing systems at each of their locations. They are characterised by economy, ease of use, quality and reliability in combination with a high degree of flexibility. System Solutions in the Area of Machine Tools Included in the production programme are gear hobbing machines, gear shaping machines and generating- and profile grinding-machines, all noted for their high degree of stability and availability. Particular importance is attached to the energy efficiency of the machines. Gear cutting machines from Liebherr are supplied to renowned manufacturers of gears and gearboxes and largescale slewing rings worldwide. They are in demand primarily from the automotive and construction machinery industries and also increasingly from the wind power industry for the manufacture of gears for wind turbines. High Quality Gear Cutting Tools Liebherr manufactures high quality, precision tools for the soft and hard machining of gears and all Liebherr gear cutting machines are fitted with Liebherr tools. The range also includes Lorenz shaping tools and products customised for specific customer applications. Automation Systems for a Broad Range of Applications Liebherr has a wide range of products for linear robots, pallet-handling systems, conveying systems and robot integration for projects in all areas of production and can provide above-average availability of systems. Liebherr-Utensili S.r.l. Gear Technology Via Nazioni Unite Collegno TO, Italien +39 (0) Fax +39 (0) info.lut@liebherr.com Liebherr-Verzahntechnik GmbH Verzahntechnik und Automationssysteme Kaufbeurer Straße 141, D Kempten +49 (0) , Fax +49 (0) info.lvt@liebherr.com Liebherr-Gear Technology Inc. Gear Technology Liebherr Automation Systems Co. Automation Systems 1465 Woodland Drive Saline, MI , USA Fax info.lgt@liebherr.com Liebherr-Machine Tools India Pvt. Ltd Gear Technology 353/354, 4th Main, 9th Cross, 4th Phase Peenya Industrial Area Bangalore , Indien +91 (0) Fax +91 (0) info.mti@liebherr.com Printed in Germany by Typodruck Subject to modifications. Liebherr-Verzahntechnik GmbH Werk Ettlingen Gear Cutting Tools Hertzstraße Ettlingen, Deutschland +49 (0) Fax +49 (0) tools.lvt@liebherr.com BK LVT RLS _de