Made In USA FASTUBE MODULAR MATERIAL HANDLING SYSTEM. The Fast Way To Continuous Improvement

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1 Made In USA FASTUBE MODULAR MATERIAL HANDLING SYSTEM The Fast Way To Continuous Improvement

2 ABOUTBOUT US INTRODUCTION F ASTUBE is a system of resin coated steel tubing, steel bolt-together connectors, conveyors, casters, fasteners, and various accessories that allow our customers to design, build and implement modular material handling devices and operator assists. Productivity, ergonomics, quality and safety gains, leading to increased profitability will be the end result of successful implementation of the FASTUBE system. By utilizing the FASTUBE system as a tool, many companies have progressed toward their internal goals of practicing Lean Manufacturing Principles, eliminating waste in their process, and creating an environment that promotes continuous process improvement. FASTUBE provides on-site recommendations and shop floor concept development to assist you in achieving your goals in process improvement through the implementation of the FASTUBE system. PROVIDING SOLUTIONS FOR: LINE SIDE & WAREHOUSE FLOW RACKS WORKTABLES PUSH CARTS PART STANDS MESSAGE BOARDS SHELVING BAG CARTS OTHER CUSTOM APPLICATIONS 1

3 COMPONENTS - TUBING SERVICESERVICES FASTUBE products and services can be purchased in four primary ways: Bulk Components Allows you to design, build, and modify structures as needed. Kitted Structures Predetermined designs shipped to you with all the parts pre-cut and packaged in a kit for you to build. TUBINGUBING Our tubing is compromised of a 1.00 O.D. high strength steel with a thick wall. It s coated with an extruded plastic to bring our total O.D. to a nominal Available in 10 Lengths Assembled Structures We assemble the structures at our facility and ship them complete and ready for use upon delivery. Stock colors include: Part # Black (TB - BK) Blue (TB - BL) Brown (TB - BN) Green (TB - GN) Gray (TB - GY) Ivory (TB - IV) Light Green (TB - LGN) Orange (TB - OR) Red (TB - RD) White (TB - WH) Yellow (TB - YL) Special order colors available upon request CAD Designs / Services Engineering support in the form of AutoCAD 3D structure design, complete with bill of materials. Deflection Formula To determine the amount of deflection of a piece of Fastube tubing with a load in the center use the following formula: d = W x L 3 x Where: d = deflection (in inches) W = weight (in pounds) L = length of tube ( in inches) Example: A 100 lb weight is placed on a 24 piece of Fastube tubing. The deflection would be: d = 100 lbs x (24 ) 3 x d = L 100 lbs W d 2

4 COMPONENTS - BOLT TOGETHER CONNECTORS Connector Plating: Zinc Chromate - Silver Stamped X for anti-rotation & anti-pull out Pilot hole for optional self drilling screws Connectors bolt together with a FS1 & FS2 Top View: CN1 CN 1-2 WAY JOINT CN 2-4 WAY JOINT CN 3-3 WAY JOINT CN 4-3 WAY JOINT CN 5 - MULTI ANGLE CN 6 - MULTI ANGLE CN 7-90 JOINT CN 8 - PARALLEL JOINT 3

5 COMPONENTS - CONVEYOR TRACK MOUNTS Track Mount Plating: Zinc Chromate - Silver For use with CA1 or CA2 Track Mounts secured by pressing onto tube CN 9 CONVEYOR TRACK MOUNT NO STOP CN 11L CONVEYOR TRACK MOUNT W/ DEEP RECESSED STOP CN 10 CONVEYOR TRACK MOUNT W/ TAB STOP CN 12 CONVEYOR TRACK/TUBE MOUNT CN 10L CONVEYOR TRACK MOUNT W/ LONG TAB STOP CN 14 CONVEYOR TRACK CENTER SUPPORT CN 11 CONVEYOR TRACK MOUNT W/ RECESSED STOP CN 15 TUBE MOUNT CN 15L TUBE MOUNT W/ STOP CN 22 FLEXIBLE CONVEYOR-TO- CONVEYOR TRACK MOUNT CN 25 STIFF CONVEYOR-TO- CONVEYOR TRACK MOUNT CN 10L CN 12 CN 14 CN 15 4

6 COMPONENTS - CONVEYOR PARTS INDIVIDUALNDIVIDUAL CONVEYORONVEYOR COMPONENTSOMPONENTS Aluminum Conveyor Track sold in 10 lengths CN 16 CONVEYOR TRACK CN /4 CONVEYOR WHEEL (SMALL WHEEL) CN /4 CONVEYOR WHEEL (LARGE WHEEL) CN 19 6 SLIDE FOR CN 17 (HOLDS 4 WHEELS) CN 20 6 SLIDE FOR CN 18 (HOLDS 3 WHEELS) CN 21 STEEL AXLE FOR WHEEL ASSEMBLEDSSEMBLED CONVEYORONVEYOR CA1 SMALL WHEEL CONVEYOR TRACK CA2 LARGE WHEEL CONVEYOR TRACK 5

7 COMPONENTS - HITCH & WELDED BASES HITCHITCH Hitch Plating: Zinc Chromate - Silver HT 1 HITCH SET HITCH ASSEMBLY REQUIRES: (1) HT 1 (4) FS2 S (4) CS1 S (4) FS5 S (4) CS2 S (4) FS17 S CUSTOMUSTOM WELDEDELDED BASESASES FS17 FS2 FS4 CS1 CS2 HT1 Exploded View: Receiver Side Welded bases are done individually per customer, please call a FASTUBE representative to discuss your specific requirements 6

8 COMPONENTS - CASTERS CASTERASTER TYPESYPES AVAILABLE CASTER WHEEL MATERIAL - RUBBER, POLYURETHANE, ESD SPECIAL CASTERS AVAILABLE UPON CUSTOMER REQUEST CASTER PLATING: ZINC CHROMATE - SILVER STEM CASTER ASSEMBLY STRAP CASTER ASSEMBLY STEMTEM CASTERSASTERS Exploded View: CST3 Assembly AC 7 Installation: 1. Clean tube of debris & burrs 2. Tap in AC7 into end of tube 3. Insert CST3 into AC7 CST3 L 3 LOCKING STEM CASTER (REQUIRES AC7) CST3 S 3 SWIVEL STEM CASTER (REQUIRES AC7) AC 7 GRIP RING CASTER INSERT CST3 Exploded View: CST4 Assembly CST4 L 4 LOCKING STEM CASTER CST4 S 4 SWIVEL STEM CASTER CST4 R 4 RIGID STEM CASTER Installation: 1. Clean tube of debris & burrs 2. Tighten Nut to expand rubber until CST4 inserts into tube snug 3. Use 7/16 wrench to tighten nut located on the underside of the Truck until caster cannot be pulled out from tube CST4 7

9 COMPONENTS - CASTERS STRAPTRAP CASTERSASTERS Exploded View: Strap Assembly FS3 CS1 CS2 CS1 UPPER CASTER STRAP CS2 LOWER CASTER STRAP FS3 CASTER BOLT W/ LOCK WASHER CS4 R CS4 L 4 LOCKING STRAP CASTER CS4 S 4 SWIVEL STRAP CASTER CS4 R 4 RIGID STRAP CASTER FS4 4 FLOOR LOCK CS6 L 6 LOCKING STRAP CASTER CS6 S 6 SWIVEL STRAP CASTER CS6 R 6 RIGID STRAP CASTER FS6 6 FLOOR LOCK STRAP CASTER ASSEMBLY REQUIRES: (2) CS1 S (2) CS2 S (2) FS3 S CS8 L B 8 LOCKING STRAP CASTER CS8 S B 8 SWIVEL STRAP CASTER CS8 R B 8 RIGID STRAP CASTER *PER WHEEL 8

10 LEVELING FEET & ACCESSORIES LEVELINGEVELING FEETEET Exploded View: AC 14/15 Assembly Installation: 1. Clean tube of debris & burrs 2. Tap in AC16 into end of tube 3. Insert AC14/15 into AC16 AC 16 AC 14 3 DIA. FOOT (REQUIRES AC 16) AC 15 2 DIA. FOOT (REQUIRES AC 16) AC 16 THREADED INSERT AC 14/15 ACCESSORIESCCESSORIES Accessories Plating: Zinc Chromate - Silver AC 11 AC 3 PIPE CLAMP AC 11 J - CHANNEL (USED FOR AKRO BINS) AC 12 AC 13 AC 12 TUBE HANGER AC 13 FORK TUBE REST 9

11 ACCESSORIES *Assembly Includes both joints and required plastic inserts FS1 E & FS2 E FASTENER (ENGLISH) FS1 M & FS2 M FASTENER (METRIC) FS 5 HITCH BOLT W/LOCK WASHER FS 17 2 HITCH BOLT CN 23 ROTATING CN 8 JOINT* CN 24 ROTATING CN 1 JOINT* CP 1 PLASTIC END CAP CP 2 RUBBER END CAP FA X 4 CLEAR LABEL HOLDER AC 9 STANCHION MOUNT AC 21 CLIP AC 21-B BEVELED CLIP VARIOUS SHELF MATERIALS (EX. HDPE, MDF, PVC) *OTHERS AVAILABLE UPON REQUEST MATERIAL FASTENERS AVAILABLE VELCRO SCREWS TL 1 T-HANDLE ALLEN WRENCH TL 2 L-SHAPE ALLEN WRENCH 10

12 ENGINEERING DESIGNESIGN AutoCAD drawings are used to create customer design requests. Engineering / design services are charged separately to allow customers to only have to pay once for a design. AutoCAD design files can be exchanged electronically via between FASTUBE and our customers. UTOCAD D SAMPLEAMPLE AUTOCAD DRAWINGRAWING 11

13 DISPLAYISPLAY BOARDS OARDS / S IMPLEMENTED STRUCTURES / STANDSTANDS 5 SIDED ROTATING DISPLAY 4 SIDED ROTATING DISPLAY 4 X 8 DRY ERASE MESSAGE BOARD 30 X 30 VELCRO MESSAGE BOARD 4 X 8 VELCRO MESSAGE BOARD 2 SIDED DISPLAY STAND 4 X 8 INSTRUCTIONAL BOARD 2 SIDED SMALL PARTS STAND 6 LEVEL PASS TROUGH PARTS STAND WORKTABLE PORTABLE WORKTABLE MULTI-LEVEL PARTS STAND DISPLAY STAND W/ PULL OUT DRAWER PORTABLE PARTS STAND 12

14 FLOWLOW RACKS ACKS / C / CARTSARTS IMPLEMENTED STRUCTURES CART W/ SHOCK LIFT TILT SHELF CUSTOM INVENTORY PICK CART MULTI-LEVEL CART W/ DRAWER SLIDES 4 LEVEL STORAGE RACK PALLET TRANSPORT CART CUSTOM LINE SIDE CART CYLINDER HEAD SEQUENCE CART CRANKSHAFT TRANSPORT CART ENGINE BLOCK TIP-UP CART PACKING STATION FLOW RACK W/ WORKSURFACE LINE SIDE FLOW RACK W/ RETURN WAREHOUSE FLOW RACKS 13

15 FLOWLOW RACKS ACKS / C / CARTSARTS IMPLEMENTED STRUCTURES FLOW RACK W/ WORKTABLE BUMBER FASCIA FLOW RACK TAPE STORAGE RACKS HANGING BAG SEQUENCE CART FRONT FENDER SEQUENCE CARRT W/ HDPE SHELVING HEIGHT ADJUSTABLE WORKTABLE FOOD SERVICE PRODUCTION LINE CUSTOM WORKSTATION PACKING & SHIPPING STATION L-SHAPE WORKSTATION W/HEIGHT ADJUSTERS & TOOL BAR MULTI-LEVEL FLOW RACK W/ WORKTABLE LINE SIDE RACKS & CARTS 14

16 FASTUBE LLC Plymouth Oaks Blvd. Plymouth, MI Telephone: (734) Fax: (734)