Shuttle & Satellite Storage Rack System Introduction.

Transcription

1 Shuttle & Satellite Storage Rack System Introduction

2 List of Content Comparison per other storage equipment Target Market Introduction MDPS System (Multi Deep Pallet Storage Rack System) Economic evaluation Total Solution Provider Group 2

3 Comparison per storage equipment Manual Pallet Rack Application - Small quantity multi variety product Advantage - Storage product individual access to ever pallet available - Most Economical Capital Cost - Available stock take easy Disadvantage - Forklift path require at each rack column - Floor space usage efficiency is 35 ~40% 3

4 Comparison per storage equipment Drive-In Rack Application - Mass quantity per each product (4stack 8deep total 64 pallets) - First-in-last-out Advantage - High floor space storage usage efficiency 70-80% Disadvantage - More than 2 column rack per product require for receipt/delivery - Low work efficiency because forklift should move into the rack - High damage possibility of the rack - Necessary forklift guide - Difficult stacking 4

5 Comparison per storage equipment Push-Back Rack Application Advantage - Maximum 4 deep stacking available - High storage efficiency Disadvantage - Limited height of forklift mast due to push-back pressure - Require trolley device at each storage cell - First-in-last-out - Difficult storage work 5

6 Comparison per storage equipment Mobile Rack Application Advantage Disadvantage - Small quantity variety product, preferable to individual receipt/delivery requested product. - Only one path for product receipt/delivery - When the path open, individual pallet receipt/delivery possible - High floor space storage usage efficiency over 70% - Low handing capacity in case simultaneous receipt/delivery - Limited rack height - Safety device for pedestrian - Floor rail require 6

7 Comparison per storage equipment Flow Rack Application Advantage - Requested more than 3 pallet per one lane ( first-in-first-out) - No need driving device - High handling capacity of receipt/delivery per lane - Short distance in the lane when picking - High floor space usage efficiency 70-80% Disadvantage - Unfavorable multi rack stacking because lane slope (2~3 ) - Difficult maintenance and repair for roller and brake - Product damage happen when brake defect - Only accept first-in-first-out - High investment cost 7

8 Comparison per storage equipment AS/RS (Stacker Crane) Application Application Disadvantage - Mass product long term storage - Over 15 meter high steel structural warehouse building - High storage efficiency than that of existing storage capacity - Automatic receipt/delivery and inventory data management - Floor space usage efficiency 45~50% - Location of receipt/delivery zone and storage rack is limited - High expenses for operation/maintenance/repair - Limited receipt/delivery product quantity - Require extra receipt/delivery equipment - Very high initial investment cost 8

9 Comparison per storage equipment Shuttle Rack : Multi Deep Pallet Storage Rack system Application - Storage for mass quantity per each product Application - Least space for forklift path - More than 2 times storage capacity of manual pallet rack) - Preferable for continuous same product receipt and delivery - High floor space usage efficiency 70-80% - Less rack damage risk, less work of forklift - Increase handling capacity when multi shuttle - Various system available such as manual/automatic receipt/delivery, product sorting, first-in-first-out, first-in-last-out and etc Disadvantage - Requested to move shuttle to the lane when receipt and delivery - Requested 75mm more height of layer than normal pallet rack 9

10 Comparison per storage equipment Shuttle & Satellite Automatic warehouse (MDPS : Multi Deep Pallet Storage Rack system) Application - Large quantity in small variety product - Automatic warehouse at the existing Building Advantage - Floor space efficiency is very high as over 80% - Storage capacity increase more that double Vs manual pallet rack - Storage capacity increase over 60% Vs stacker crane - Automation of receipt/delivery and data/inventory management - High handling capacity by simultaneous working of each shuttle at each stack - Easy manufacturing/installation by small size & light weight shuttle & satellite Disadvantage - Difficult receipt/delivery of random product - Requested 240mm more height of layer than normal pallet rack 10

11 Comparison per storage equipment Price competitiveness compared to other system ( cost per cell by pallet basis) Type Composition Reference photo Remarks ( advantage / disadvantage ) Manual storage Rack Pre-fabricated 3~5 stack Pallet Rack Cheapest but low storage efficiency Difficult automation by forklift receipt & delivery, low work efficiency Difficult data management Semi-Auto Storage Rack Mobile Rack Flow Rack Limited handling capacity although high storage efficiency Low work efficiency because receipt/delivery by forklift Difficult data management High investment (=expensive) although high storage efficiency Difficult data management because receipt/delivery by forklift Extra cost required for automation of receipt/delivery equipment Auto MDPS System Shuttle & Satellite Shuttle Rack Chain conveyor Up/Dn Lifter WMS Highest storage efficiency (over two times that Pallet Rack ) Very speedy handling capacity owing to each rack s shuttle operating simultaneously (over 4times than Pallet Rack, over 2 times than AS/RS) Full automation of receipt/delivery, and data management Very easy manufacturing/installation/maintenance/repair compare to ASRS Auto AS/RS Stacker Crane Rack Conveyor WMS Most expensive although full automation and data management Not possible to install at the existing warehouse building. Most of the cases, this system install at the new warehouse building ( building foundation work, rack building, steel structure cost required) Difficult of manufacturing/installation/maintenance & repair/operation//management TSPG 11

12 Target market industries Retail, Manufacturing logistics / Warehouse Daily supplier Display, Semiconductor, Electronics product Petrochemical, heavy industries Raw material & material Component and spares Semi-finished product Complete finished product Automobile industry Food & Beverage industry Food material Beverage Fruit Frozen/cold products 12

13 Target Market Example (Foodstuff/Beverage) First-in-first-out Optimum logistic process Maximum space utilization (floor storage 1,800 pallets MDPS:3,300 pallets) Data and inventory management Minimize time loss between production/loading/storage/delivery process Receipt Automatic warehouse space(61m x 29m) 46 column x 24 row x 3 layer = 3,300 cell Zone #1 Production Loading transport Storage Zone #2 Box Picking (Cell#23) Pallet delivery (Cell #19) (28~46 ) TSPG 13

14 Target market Example (Petrochemical/raw material) First-in-first-out Data, inventory management Automatic sorting delivery Site PC (Receipt) Pallet Barcode Data Created 10Deep Storage Delivery Zone Barcode Scanner Rack side view Storage Pallets classified by each trucks Classified Storage Rack Delivery by Rack Barcode Scanner Pallet Barcode Data Deleted Site PC (Delivery) Delivery by Con v Pallet conveyor view Delivery Zone IMS Server ECS PC 14

15 Target market Side view Example (logistic center /daily supply) Maximum utilize the existing space Install shuttle rack on some of the manual pallet rack space Receipt/delivery coneyor Receipt/delivery conveyor Sorting Lifter Sorting Lifter Shuttle & Satellite Floor Plan Storage capacity increase 208% from existing pallet rack capacity 2,280 Pallet 4,750 Pallet Shuttle & Satellite TSPG Front view 15

16 Equipment Spec. - Shuttle Shuttle specification Pallet Type Plastic & Wood Pallet Shuttle photo Load Specification Pallet Size 1,100W x 1,100L x 150H Load Size (Pallet Inc.) 1,200W x 1,200L x 1,700H Weight Max. 1,500Kg/Pallet Shuttle Size Speed Self Weight Geared Motor Drive Wheel Guide Wheel Positioning System Wireless Network Battery Charger 1,050W(1,240W) x 1,850L x 274Hmm 5~146 M/min, SEW-SERVO Control Approx. 450Kg 3.0kw, 1/10.97, Brake, Hollow Shaft Type Ф170mm, Power Max 95A Side Rail Guide Roller Type, Camfollower-CF24 Data Matrix : PCV80-F200-R4-V19 Wi-Fi AP/Bridge : UA-X1100/UG-S2100 HBF Safety Sensor Photo Sensor 1 Photo Sensor 2 Photo Sensor 3 Proximity Sensor Shuttle forward/backward over detection Pallet/Product over detection Obstacle Detection Safety Sensor Shuttle position detection Power supply Mono Type Power Rail (60A, 4P) Electric Power Operation Mode AC-220~380V x 3Ph x 50/60Hz Auto / Semi Auto / Manual Control 16

17 Equipment Spec. - Satellite Satellite specification Pallet Type Plastic & Wood Pallet Satellite photo Load Specification Pallet Size 1,100W x 1,100L x 150H Load Size (Pallet Inc.) 1,200W x 1,200L x 1,700H Weight Max. 1,500Kg/Pallet Satellite Size 870W x 1,080L x 190H/240Hmm (50 stroke) Speed Traversing 5 ~ 56 M/min Up/Down 1.5 M/Min (50 st/2.3sec) Self Weight Approx. 350Kg Traversing Motor Motor 0.75kw, BLDC Motor (DC24V, 3000rpm) Reducer 1/15, Planetary reducer, PGX90-H-015 Up/Dn Motor Motor 0.75kw, BLDC Motor (DC24V, 2000rpm) Reducer 1/100, Planetary reducer Drive Wheel Ф135mm, Power Max 95A Guide Wheel Ф55mm, Urethane mold brg wheel, DPMBP-5203 Positioning System Distance Laser Sensor, DL50 N2225 Battery Unit lithium ion battery (LiFePO4, 24Cell=60A) Photo Sensor 1 Pallet detection when receipt Safety Sensor Ultrasonic Sensor Pallet detection when delivery Proximity Sensor Shuttle Satellite : position detection Photo Sensor-2 Up/Down detection Power supply Auto Coupler Shuttle Satellite DC power supply Electric Power DC-24V 17

18 Equipment Spec. - Rack Storage Rack specification Satellite Rail Section drawing Shuttle rack installation photo Rack & Satellite Rail Rack Post Ω-Type, 85x80x2.3t Hole & forming & Cutting Satelite Rail Hole Press Roll forming Cutting by mould Satelite Beam Hole Press Roll forming Cutting by mould Satelite Rail Beam Bracket Forming & Hole Press Material Galvanized Steel 18

19 Equipment Spec. - Conveyer Chain Conveyer specification Pallet Type Plastic & Wood Pallet Chain conveyer assembly Load Specification Conveyor Speed Geared Motor Feeding Chain Load Size (Pallet Inc.) 1,100W x 1,100L x 1,600H Weight Max. 1,500Kg/Pallet 10~15 M/min 0.75Kw ~ 1.5Kw, x 4P x 1/60, Hollow Shaft Type, DSK RF#60x2 1. Direct connect geared motor to drive shaft by hollow axis Method. (no need Motor Base & Tension device) 2. Bearing based easy assembly & repair 1. Material: Aluminum 2. Improve manufacturing/ assembly efficiency by aluminum Profile 3. Light weight Conveyor, manufacturing cost saving 4. Wear & noise reduction by polymer material Chain Rail Head Section Middle Frame Section

20 Equipment Spec. - Lifter Lifter specification Load Specification Lifting Speed Geared Motor Feeding Chain Pallet Type Plastic (Wrapping product) Up/Down Lifter assembly Load Size (Pallet Inc.) 1,100W x 1,100L x 1,700H Weight 850Kg ~ 1,500 Kg / Pallet 5~40 M/min, Inverter Control 4.0Kw x 4P x 1/63, Hollow Shaft Type RS#80 x 2 columns Head Section 1.Direct connect geared motor to drive shaft by hollow axis method.(no need drive chain Tension) 2. Simple drive unit Easy assemble/install/repair 3. Up/Down position control by Encoder Mast Frame Section Loaded Chain Conveyor 1.Easy manufacturing/assembly/installation of Single Mast Type (existing type: : 4Post Structure Type) 2. No connection part between post because one post system (maximum pipe length -12 M) 3. Easy manufacturing/installation because L-type Carriage (existing type : Cage box shape ) 4. Mast Frame has Up/Down Guide Rail function (existing type : Carriage & Weight Rail require) 5. No need outer cover Economic & easy operation and maintenance (existing type: transparent acryl and Ex'p Metal) 6. Weight locate inside of Mast : minimize space 7. Beautiful exterior (Mast - SQ. Pipe : 450x450) Same specification as above Chain Con v(al-frame) 1. Size : 900CC x 1,500L x200h 2. Speed : 10~15 M/Min 3. Geared Motor : 0.75Kw, 1/60 4. Feed Chain : RF#60 x 2 20

21 Equipment Spec. S/W & H/W S/W & H/W specification Wifi AP/Bridge Data Matrix Code AC power supply Compact bar Position Sensor Lithium Ion battery Battery Auto-coupler Up/Down Link Unit Laser Sensor Driving wheel, Guide 21

22 Automated Material Handling Systems Total Solution Provider Group